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T-2111-ST
Meritor T-2111-ST Manuals
Manuals and User Guides for Meritor T-2111-ST. We have
1
Meritor T-2111-ST manual available for free PDF download: Maintenance Manual
Meritor T-2111-ST Maintenance Manual (46 pages)
Transfer Cases
Brand:
Meritor
| Category:
Industrial Equipment
| Size: 2.79 MB
Table of Contents
Table of Contents
6
Subject Page
7
Asbestos and Non-Asbestos Fiber Warnings
8
1 Introduction
9
Description
9
Operation
11
Identification
12
2 Removal and Installation
13
Remove Transfer Case from Vehicle
13
Install Transfer Case in Vehicle
14
Drain and Replace Oil
14
Check and Adjust Oil Level
14
3 Disassembly
15
Disassemble Parking Brake
15
Disassemble Proportional Differential
16
Disassemble Planetary Spider Assembly
16
Disassemble Yokes from Input and Output Shafts
17
Disassemble Bearing Cages from Front Half Side
17
Disassemble Declutch Assembly
18
Disassemble Proportional Differential Lockout and Front Output Shaft Assembly
19
Disassemble Housing Valves
19
Disassemble Bearing Cages and Differential Cover from Housing
20
Disassemble Idler Gear, Input and Output Shaft Assemblies
20
Disassemble Input and Idler Shaft Bearing Cages
20
4 Cleaning and Inspection
21
Clean Ground and Polished Parts
21
Clean Rough Parts
21
Clean Transfer Case Assemblies
21
Dry Cleaned Parts
21
Prevent Corrosion and Rust on Cleaned Parts
21
Inspect Parts
22
5 Assembly
24
Assemble Input Shaft, Idler Gear and Output Shaft Assemblies
24
Assemble Bearing Cages and Differential Cover in Rear Case Half
25
Install Input Shaft, Idler Gear and Output Shaft Assemblies
25
Assemble Transfer Case Housing
26
Install Remaining Bearing Cages
26
Check Bearing Endplay
28
Assemble Front Output Shaft Differential Lockout Assembly
29
Install Yokes
30
Assemble Planetary Spider Assembly
30
Assemble Proportional Differential
31
Check Bearing Endplay
31
Install Output Shaft and Bearing Cage Assembly
33
Assemble Parking Brake
33
Application of Silicone Gasket Material
35
6 Lubrication
36
Recommended Oil
36
Oil Substitutes
36
Acceptable Motor Oil Alternatives
36
Transfer Case Oil Levels
37
7 Diagnostics
38
Overheating
38
Oil Blowing out of Breather
38
Oil Seal Leaks
38
Noise/Vibration
38
Declutch Indicator Not Functioning
38
Premature Gear/Bearing Wear
38
8 Specifications
39
T-2111-D/SD, T-2111-PD/SPD, T-2111-T/ST, T-2111-HP/SHP Specifications
39
Allowable Maximum Speed
39
Transfer Case Oil Change Intervals
40
Transfer Case Oil Specifications
40
Transfer Case Oil Capacities
40
Driveline Application Guideline
41
Driveline Length Guideline
41
Maximum Driveline Angle Guideline
41
Torque Chart
42
Tire Mismatch
43
T-2111 Transfer Case Variations
44
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