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Section 5
Assembly
Assemble Input Shaft,
Idler Gear and Output Shaft
Assemblies
!
WARNING
To prevent serious eye injury, always wear safe
eye protection when doing maintenance or service.
!
WARNING
Observe all WARNINGS and CAUTIONS provided
by the press manufacturer concerning press
operation to avoid serious personal injury and
possible damage to components.
!
CAUTION
Be careful not to damage the roller cage. Use a
sleeve that presses against the inner race only.
1. Press the bearing cones over the splined ends of the
input and driven shafts. Press until the cone is
shouldered against the shaft to gear spline.
2. Turn the shafts over and assemble the gears on the
shafts.
•
The drive gear has a loose fit with the shaft splines
and should slip on to the shaft.
•
The driven gear has a crossover fit to the shaft
splines and may have to be pressed on to the
shaft.
Page 18
Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901 • parts@eprogear.com
3. Press the bearing cones on to the other ends of the
shafts until they are flat against the gears. Figure 21.
Figure 21
4. Press the bearing cones to the idler gear until they
are flat against both sides of the gear.
5. Install the bearing cups into the bores of all four
bearing cages with the correct size driver. Figure 22.
Figure 22
6. Install a new seal into the input bearing cage with the
correct size driver. Make sure that the seal is flat in
its bore.
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