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Install Output Shaft and
Bearing Cage Assembly
1. After correct bearing end play has been achieved,
remove the output shaft and bearing cage assembly
from the transfer case.
!
WARNING
Small amounts of acid vapor are present when
applying silicone gasket material. To prevent
possible serious personal injury, make sure there
is good ventilation in the work area. If the silicone
gasket material gets in your eyes, flush your eyes
with water for 15 minutes. Have your eyes checked
by a doctor.
2. Apply a 0.125 inch (3.18 mm) diameter continuous
bead of silicone gasket material around the mounting
surface of the differential cover. Also apply the
gasket material around the edge of all fastener holes.
(See page 29 for complete instructions).
3. Align the capscrew holes of the bearing cage and the
differential cover. Make sure that the drain plug in the
bearing cage is facing the bottom of the transfer
case.
4. Install the capscrews and washers. Tighten the
capscrews to 60-75 lb-ft (81-102 N•m).
Figure 34
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Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901 • parts@eprogear.com
T
DCM BRAKE
2
3
3
Assemble Parking Brake
1. Install a new seal into the brake adapter with the
correct size driver. Make sure that the seal is flat in
the bore and flush with the adapter face.
2. Install the oil slinger on the brake adapter.
!
CAUTION
Do not permit grease to come in contact with the
brake drum or linings. Grease on the linings can
cause poor brake performance. Contaminated
linings must be replaced. Always replace both
linings. If only one lining is replaced, possible
damage can occur.
3. Before assembly, apply a thin layer of brake
lubricant, NLGI Grade No. 2 grease, Rockwell
Specification 0-616, to the following parts.
A. Cam head face and journals.
B. The sides of the shoe webs and the actuator strut
that slide together.
C. Both sides of the backing plate at the cam hole.
NOTE:
Refer to figure 34 to assemble parking brake.
4
1. CAMSHAFT
2. BACKING PLATE ASSY.
5
3. SHOE RETURN SPRINGS
4. BRAKE LEVER
6
5. LOCK NUT
6. WASHER
7. BRAKE SHOE & LINING ASSY.
8. ACTUATOR STRUT
7
Section 5
Assembly
Page 27
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