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Section 5
Assembly
13. Install the set screw and tighten to 15-25 lb-ft (20-34
N•m).
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!
WARNING
Small amounts of acid vapor are present when
applying silicone gasket material. To prevent
possible serious personal injury, make sure there
is good ventilation in the work area. If the silicone
gasket material gets in your eyes, flush your eyes
with water for 15 minutes. Have your eyes checked
by a doctor.
14. Apply a light film of liquid gasket material to the
mounting face of the piston front output cage.
15. Install the piston cover with capscrews and
washers. Tighten the capscrews to 35-50 lb-ft (47-
68 N•m).
T
16. Apply a 0.125 inch (3.18 mm) diameter continuous
bead of silicone gasket material around the
mounting surface of the bearing cage for the shift
cover plate. Also apply the gasket material around
the fastener holes. (See complete instructions
on page 29).
17. Put the declutch shift cover plate in position and
install the capscrews and washers. Tighten the
capscrews to 35-50 lb-ft (47-68 N•m).
Install Yokes
1. Install the yokes on the input and front output shafts.
!
WARNING
To avoid serious personal injury, be careful when
using Permatex. Follow the manufacturer's
instructions for safe use to prevent irritation to
eyes and skin. Wash after skin contact. If the
Permatex gets in eyes, flush the eyes with water
for 15 minutes. Have eyes checked by a doctor.
2. Apply a small amount of Permatex to the face of the
yoke nuts.
3. Install the yoke nuts on to the shafts. Use a yoke
holder and tighten the nuts to 700-900 lb-ft (950-
1220 N•m). Figure 32.
Page 24
Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901 • parts@eprogear.com
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T
Figure 32
Assemble Planetary Spider
Assembly
1. Press the new planetary shafts into the spider until
the ends of the shafts are 1.775-1.770 inch (45.09-
44.96 mm) from the spider boss face.
2. Drill .3125 inch (7.94 mm) diameter set screw holes
.250 inch (6.35 mm) deep in each new planetary
shaft by drilling through the tapped holes in the
planetary spider. Use care to avoid severe damage
to the spider internal threads.
3. Inspect the nylon coating on the shaft to make sure
that it is not cut or gouged. If it is cut or gouged, the
shaft must be replaced.
4. Apply one or two drops of Loctite into the setscrew
holes in the spider.
5. Install the set screws and tighten them to 15-25 lb-ft
(20-34 N•m).
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6. Apply a generous film of gear lube to the bores of
the planetary gears and to the nylon O.Ds. of the
planetary shafts. Install the planetary gears on the
planet shafts.
7. Assemble the thrust washers and snap rings on the
ends of the planetary shafts.
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