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4
Removal
Removal
Hazard Alert Messages
Read and observe all hazard alert messages in this publication.
DANGER
Park the vehicle on a level surface. Block the wheels to prevent
the vehicle from moving. Support the vehicle with safety stands.
NEVER work under a vehicle supported only by jacks. Jacks can
slip and fall over. Failure to use safety stands can result in death
or serious personal injury and damage to components.
DANGER
Follow all safety guidelines and instructions provided by the lifting
device manufacturer. Check that the lift capacity marked on the
lifting device, straps and chains is correct for the weight being
lifted. If they are not marked with the lift capacity, do not use
them. Inspect lifting straps to ensure they are not damaged.
NEVER subject lifting straps to shocks or drop-loading. Failure to
follow these directives can result in death or serious personal
injury and damage to components.
WARNING
To prevent eye injury, always wear eye protection when performing
vehicle maintenance or service.
Remove the Transfer Case Assembly
1.
Wear eye protection.
2.
Park the vehicle on a level surface. Place blocks under the
wheels not being raised to keep the vehicle from moving.
3.
Raise the vehicle so the area to be serviced is off the ground.
Support the vehicle with safety stands.
4.
Place a large container under the transfer case.
5.
Remove the magnetic drain plug from the bottom of the
transfer case. Drain and discard the oil correctly according to
local and state environmental standards. Clean the magnetic
drain plug. Figure 4.1, Figure 4.2, and Figure 4.3.
MM-0861 / Revised 06-22
Page 40
MTC-4208X/XP, MTC-4210X/XP, and MTC-4213X
Figure 4.1
MTC-4208XL and MTC-4210XL
FRONT
OIL PUMP
OUTLET
TO COOLER
REAR
Figure 4.2
Copyright Meritor, Inc., 2022
FRONT
FRONT
DRAIN PLUG
MAGNETIC PLUG
PUMP
COVER
INLET
TUBE
OUTLET TO
OIL COOLER
DRAIN
PLUG
4007120a
ELBOW W/ORIFICE
PLUG-RETURN
FROM COOLER
INLET
TUBE
FITTING
4007121a
Printed in USA
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