Agilent Technologies Medalist x6000 Operator Instructions Manual

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Agilent Technologies
Agilent Technologies
Agilent Technologies
Agilent Technologies
Medalist x6000
Medalist x6000
Medalist x6000
Medalist x6000
Operator Instructions
Operator Instructions
Operator Instructions
Operator Instructions

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Summary of Contents for Agilent Technologies Medalist x6000

  • Page 1 Agilent Technologies Agilent Technologies Agilent Technologies Agilent Technologies Medalist x6000 Medalist x6000 Medalist x6000 Medalist x6000 Operator Instructions Operator Instructions Operator Instructions Operator Instructions...
  • Page 3: Table Of Contents

    Legal Notices, Warranty and Safety Legal Notices, Warranty and Safety Legal Notices, Warranty and Safety Legal Notices, Warranty and Safety Legal Notices ............................i Copyrights ..............................i Trademarks..............................i Technology Licenses Notice ........................i U.S. Government Restricted Rights ......................i Agilent Address............................
  • Page 4 Definition of a Cabinet X-ray System .......................xvi Built-In Safety Features...........................xvii Registration Requirements ........................xvii High Voltage Safety......................... xviii High Voltage Subsystem .........................xviii Power Distribution Unit (PDU) ......................xix Mechanical Safety..........................xx Service and Support ........................xxi Agilent Technologies Service Center ....................xxi...
  • Page 5: Legal Notices

    (June 1987) or any equivalent agency regulation or contract clause. Use, duplication or disclosure of Software is subject to Agilent Technologies’ standard commercial license terms, and non-DOD Departments and Agencies of the U.S. Government will receive no greater than Restricted Rights as defined in FAR 52.227-19(c)(1-2) (June 1987).
  • Page 6: Agilent Address

    Agilent Address Agilent Address Agilent Address Agilent Address Agilent Technologies Measurement Systems Division 900 S. Taft Avenue Loveland, CO 80537-6378 Rev. A Rev. A Rev. A Rev. A Legal Notices, Warranty and Sa Legal Notices, Warranty and Sa Legal Notices, Warranty and Sa...
  • Page 7: Warranty

    2 2 2 2 Warranty Warranty Warranty Warranty The material contained in this document is provided "as is," and is subject to being changed, without notice, in future editions. Further, to the maximum extent permitted by applicable law, Agilent disclaims all warranties, either express or implied with regard to this manual and any information contained herein, including but not limited to the implied warranties of merchantability and fitness for a...
  • Page 8: Safety Summary

    All users should be aware of the following areas of safety: Emergency Stop — How to shut off the Medalist x6000 Main Cabinet in an emergency situation. De-energizing the X-ray Tube X-Ray Safety —...
  • Page 9: Ground The Equipment

    REMOVE POWER and do not use the product until safe operation can be verified by service-trained personnel. If necessary, contact your Agilent Technologies Service Center for service and repair to ensure that safety features are maintained.
  • Page 10: Do Not Service Or Adjust Alone

    DO NOT operate the equipment unless an X-ray safety survey has been performed within the last six (6) months, when the Medalist x6000 is installed at a site, when the Medalist x6000 has been moved, and immediately following maintenance that involves the safety interlock subsystem, the lead shielding or the X-ray source.
  • Page 11: Safety Symbols And Notices

    4 4 4 4 Safety Symbols and Notices Safety Symbols and Notices Safety Symbols and Notices Safety Symbols and Notices Warning Warning Warning Warning The WARNING symbol denotes a hazard. It calls attention to a procedure, practice, or condition, WARNING symbol denotes a hazard. It calls attention to a procedure, practice, or condition, WARNING symbol denotes a hazard.
  • Page 12 Warning, pinch hazard. Keep hands away to avoid injury. Warning, clamp pinch hazard. Keep hands away to avoid injury. Indicates the field wiring terminal that must be connected to earth ground before operating the equipment -- protects against electrical shock in case of fault. Direct current (dc).
  • Page 13: Emergency Stop

    The emergency stop button locks OFF when pushed. The emergency stop is used to quickly shut down power to the Medalist x6000. The emergency stop is intended for crisis situations only and should not be used as the normal means to stop the Medalist x6000.
  • Page 14 The Medalist x6000 is equipped with two emergency stop buttons. The emergency stop buttons are located on either side of the Medalist x6000, centered above the outer barrier panels. Whenever one of the emergency stop buttons is pressed, all power is immediately removed from the Medalist x6000 subsystems, with the exception of the system controller and the monitor.
  • Page 15: Methods For De-Energizing The X-Ray Tube

    Once de-energized, the X-ray tube emits no radiation. After a disaster that may have resulted in damage to the Medalist x6000 shielding, an X-ray safety test of the Medalist x6000 must be performed prior to placing it back in operation.
  • Page 16: Pdu Enable Switch And Lockable Breaker

    Figure 2 X-ray Control Off Button and X-Ray Control Key on the Operator Control Panel X-ray Control Off X-ray Control Key Button in the Off Position PDU Enable Switch and Lockable Breaker PDU Enable Switch and Lockable Breaker PDU Enable Switch and Lockable Breaker PDU Enable Switch and Lockable Breaker To de-energize the X-ray tube using the PDU enable switch and lockable breaker:...
  • Page 17 The AC “mains” power disconnect is a circuit breaker typically installed by the end user and should be located within 15 feet of the Medalist x6000 power distribution unit (PDU). Local codes and needs will define the accessibility, configuration, and size of this disconnect. This disconnect will disconnect all power to the Medalist x6000.
  • Page 18: Ray Safety

    Consult the Agilent Technologies Service Center Agilent Technologies Service Center Agilent Technologies Service Center Agilent Technologies Service Center before attempting to service any components of before attempting to service any components of before attempting to service any components of before attempting to service any components of...
  • Page 19: Effects Of Radiation

    The Medalist x6000 is certified to produce not more than 0.5 millirem per hour at a distance of 5 cm from the machine surface.
  • Page 20: Registration Requirements

    In Safety Features In Safety Features In Safety Features The Medalist x6000 is enclosed in shielding that limits X- ray exposure to normal background levels and all of the Medalist x6000 access ports are safety interlocked to prevent any accidental radiation exposure. In addition,...
  • Page 21: High Voltage Subsystem

    For support purposes, the following components make up the high voltage subsystem: X-ray tube NOTE assembly, X-ray high voltage power supply and the high voltage power supply cable. The Medalist x6000 has no exposed high voltage potentials. High voltages are contained within NOTE subsystems, and should only be accessed by Agilent personnel.
  • Page 22: Power Distribution Unit (Pdu)

    200-240VAC 50/60Hz to the Medalist x6000 subsystems. The PDU can be reconfigured based on the AC mains input to provide the appropriate AC voltage to the Medalist x6000 subsystems. The PDU outputs are protected with either a 10A 250VAC fuse or a 15A 250VAC thermal circuit breaker.
  • Page 23: Mechanical Safety

    The motion mechanics of the Medalist x6000 involve high speed mechanical assemblies, including the panel conveyors and the XY stage assembly. Mishandling could result in bodily injury. To help prevent any risk of injury, the major motion components of the Medalist x6000 are enabled through the safety interlock subsystem.
  • Page 24: Service And Support

    Agilent Technologies Service Center Any adjustment, maintenance, or repair of this product must be performed by qualified personnel. Contact your Agilent Authorized Service Representative through your local Agilent Technologies Service Center. Table 1: Support and Service Contacts Location Contact Worldwide http://www.agilent.com/find/support, select the Technical...
  • Page 25 Verify the Safety Interlocks are Closed .........................5 Verify the X-Ray Has Been Enabled ........................5 Log on to Microsoft Windows XP.........................5 Log on to the Medalist x6000 User Interface ......................5 Run Testing ................................6 End Testing ................................8 Log off of Microsoft Windows: ..........................9...
  • Page 27: Emergency Stop

    Medalist x6000. The Medalist x6000 is equipped with two emergency stop buttons located on either side of the Medalist x6000 main cabinet, centered above the outer barrier panels. Whenever one of the emergency stop buttons is pressed, all power is immediately removed from the Medalist x6000 subsystems, with the exception of the system controller and the monitor.
  • Page 28: Hardware Overview

    Medalist x6000 Diagram Medalist x6000 Diagram Medalist x6000 Diagram Medalist x6000 Diagram The Medalist x6000 Automated X-ray Inspection System provides a comprehensive test and inspection process to discover solder defects on a circuit board. Figure 1: Medalist x6000 system 1 1 1 1...
  • Page 29: Operator Control Panel

    Figure 2: System light tower 1 1 1 1 Buzzer— If enabled, sounds when there is a hardware failure. 2 2 2 2 Red Lamp— System has a hardware failure and requires attention. 3 3 3 3 Yellow Lamp— System is waiting for user input. 4 4 4 4 Green Lamp—...
  • Page 30 Figure 3: Operator control panel 1 1 1 1 X-ray Control key (Enable (1)/ Disable (0)) 2 2 2 2 X-ray Control enable button 3 3 3 3 X-ray Control disable button 4 4 4 4 X-rays LED 5 5 5 5 Safety Interlocks LED N7280 N7280- - - - 90011...
  • Page 31: Operator Instructions

    Startup the System System System The Medalist x6000 is operated through the use of a user interface running on the system controller. Before starting the system software, verify that the X-ray has been enabled. Verify the Safety Interlocks are Closed...
  • Page 32: Run Testing

    Figure 5: Startup progress monitor Run Testing Run Testing Run Testing Run Testing 1 1 1 1 Depending on how the software has been set up, you may be asked to choose the project to load. If prompted, select the appropriate project and click OK (see Figure 6).
  • Page 33 Figure 7: Enter serial number pop-up 3 3 3 3 Load the panel into the machine as shown. Once a panel is loaded, the inspection will begin. N7280 N7280- - - - 90011 N7280 N7280 90011 90011 – – – – Rev A 90011 Rev A Rev A...
  • Page 34: End Testing

    3 until testing is complete. End Test Testing Test Test To exit the Medalist x6000 user interface: 1 1 1 1 Press Cancel at the serial number prompt. 2 2 2 2 Press Yes when asked if you want to abort (see Figure...
  • Page 35: Log Off Of Microsoft Windows

    Log off of Microsoft Log off of Microsoft Log off of Microsoft Log off of Microsoft Windows: Windows: Windows: Windows: 1 1 1 1 Click Start > Log Off. 2 2 2 2 Click Logoff when you are asked if you really want to logoff.
  • Page 36: Adjustments And Confirmations

    4 4 4 4 Adjustments and Confirmations Adjustments and Confirmations Adjustments and Confirmations Adjustments and Confirmations Adjustments and confirmations on the Medalist x6000 system are performed often in order to keep it in peak performance. Adjustments and confirmations are automatically triggered within the Medalist x6000 by events in the system, by an elapsed time interval or a combination of those two factors.
  • Page 37: What To Do In Case Of A Problem

    Panel Retrieval Occasionally it is necessary to enter into the x6000 Cabinet to retrieve a dropped or jammed panel. The Medalist x6000 will display an error message if panel retrieval is necessary. Figure 11 shows the error message that can occur when...
  • Page 38: Other Errors

    2 2 2 2 Turn the X-ray Control key to the disable (0) position on the operator control panel. 3 3 3 3 Unlock and open the top sliding access panels. 4 4 4 4 Reach in and remove the panel. 5 5 5 5 Close and lock all access panels.
  • Page 39 Figure 14: Sample error message N7280 N7280- - - - 90011 N7280 N7280 90011 90011 – – – – Rev A 90011 Rev A Rev A Rev A Operator Instructions Operator Instructions Operator Instructions Operator Instructions...
  • Page 40: Adjusting The Monitor And Keyboard Position

    If keyboard tray height adjustment or monitor height adjustment beyond what is allowed by the NOTE monitor height adjustment slide is required, it can be done by a service trained person. See the Agilent Medalist x6000 Installation Manual (N7280-90034). N7280...
  • Page 42 Agilent Part Number N7280-90011 © Agilent Technologies 2007 December 2007 Rev. A...

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