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Kodak Miniloader 2000 Service Manual

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Publication No. SM 3477
6/97
SERVICE MANUAL
for the
KODAK Miniloader 2000
and for the
KODAK Miniloader 2000 P
© KODAK AG STUTTGART, 1997

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  • Page 1 Publication No. SM 3477 6/97 SERVICE MANUAL for the KODAK Miniloader 2000 and for the KODAK Miniloader 2000 P © KODAK AG STUTTGART, 1997...
  • Page 2 Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this...

  • Page 3: Table Of Contents

    REPLACEMENT OF FILM PICK UP MOTOR (CARRIAGE) M6 ......2-30 REPLACEMENT OF CARRIAGE ASSEMBLY DRIVE BELTS ......2-32 REPLACEMENT OF SOLENOID CASSETTE SUCKER BAR TILTING Y7 ..2-33 REPLACEMENT OF THE SENSOR SUCKER BAR TILT B19......2-34 3. ADJUSTMENTS..................3-1 INTRODUCTION ......................3-1 EXAMPLE: ........................3-1 KODAK AG, Stuttgart 6/1997...
  • Page 4 2. REST TIME .......................4-3 3. 8x10 inch V (ML2000 P only) ................4-4 4. CASSETTE OFFSET ....................4-4 5. DISABLE INTERFACE (ML2000 P only)..............4-5 6. CASS OPEN RETURN ....................4-5 MAGAZINE UNIT......................4-6 1. TILT POSITION ......................4-6 2. ADDITIONAL STEPS ....................4-7 6/1997 KODAK AG, Stuttgart...
  • Page 5 5. RESIZING MAGAZINES ................ 5-1 6. PREVENTIVE MAINTENANCE .............. 6-1 PREPARATION: ......................6-1 GENERAL ACTIVITIES: ....................6-1 CASSETTE AREA: ......................6-2 SPECIAL REPLACEMENTS AFTER 120000 CYCLES ..........6-3 SPECIAL REPLACEMENTS AFTER 200000 CYCLES ..........6-4 VENTING (ML2000 P only) ..................6-4 FINAL CHECK-OUT:.....................6-5 KODAK AG, Stuttgart 6/1997...
  • Page 6 TABLE OF CONTENTS SM 3477 6/1997 KODAK AG, Stuttgart...

  • Page 7: Electrostatic Discharge

    DURING MAINTENANCE AND REPAIR Wear a grounding strap when you deal with static-sensitive components. Always make certain that the clip is attached to a properly grounded, unpainted surface. KODAK AG, Stuttgart 6/1997...

  • Page 8: Safety Warnings

    SM 3477 Use a portable grounding mat if you cannot repair components at an ESD-protected workstation. (Kodak’s Customer Equipment Services Division can assist you in setting up ESD-protected workstations.) Use protective packaging when you transport components from one area to another.

  • Page 9: Special Tools

    EXTRACTION TOOL ..................TL 1580 EXTRACTION TOOL ..................TL 1654 THICKNESS GAUGE ..................TL 2372 LAPTOP DATA CABLE .................TL 4391 TORX WRENCH SET ..................TL 3261 BLOW PIPE POSITIONER MAGAZINE ............TL 4582 CES SERVICE SOFTWARE .................G9904474 LAPTOP COMPUTER, has to be bought locally. KODAK AG, Stuttgart 4/1997...
  • Page 10 TOOLS SM 3477 4/1997 KODAK AG, Stuttgart...

  • Page 11: Replacements

    Take off the SIDE PANELS. Take out MOUNTING SCREWS 1, 2 and 3. Loosen MOUNTING SCREW No. 4. Do not take it out! Pull up the BRACKET. It is now possible to take off the FRONT PANEL. figure 2-1 KODAK AG, Stuttgart 6/97...

  • Page 12: Removal Of The Input Panel

    INPUT PANEL is taken out. Carefully pull out the INPUT PANEL. Secure it with a WIRE TIE to the FRAME. When reinstalling the INPUT PANEL, ensure that the INTERLOCK SWITCH is connected again. figure 2-3 6/97 KODAK AG, Stuttgart...

  • Page 13: Replacement Of Cassette Input Flap Motor M1

    Take care when removing the CAM. There is a DOWEL PIN behind it. Take out the 3 MOUNTING SCREWS of the INPUT FLAP MOTOR. Install the new MOTOR. Install the FRONT PANEL. Ensure that the CABLE to the DISPLAY and the PROTECTIVE GROUND WIRE is connected properly. KODAK AG, Stuttgart 6/97...

  • Page 14: Replacement Of The Front Soft Roller Shaft Assy

    SHAFT ASSY. Remove the SOFT ROLLER SHAFT ASSY. Install the new SOFT ROLLER SHAFT ASSY. FUNCTION TEST Check that a CASSETTE is transported correctly forward and backward. Ensure that all PANELS are mounted correctly and that all PROTECTIVE GROUND CABLES are properly connected. 6/97 KODAK AG, Stuttgart...
  • Page 15 SM 3477 REPLACEMENTS figure 2-5 KODAK AG, Stuttgart 6/97...

  • Page 16: Replacement Of The Front Transport Roller

    REPLACEMENT OF THE FRONT TRANSPORT ROLLER. Switch off the ML2000 (ML2000 P). Take off the SIDE PANELS and the FRONT PANEL. Take out the INPUT FLAP MOTOR M1 and the INPUT PANEL. This gives better access to FRONT ROLLER. figure 2-6 6/97 KODAK AG, Stuttgart...

  • Page 17: Replacement Of The Short Transport Roller

    Take out the DOWEL PIN, SPACER and the BEARING. Take off the right-hand C-RING of the SHORT TRANSPORT ROLLER. Take out the BEARING. Replace the SHORT TRANSPORT ROLLER with a new one. FUNCTION TEST. Check that a CASSETTE is transported correctly forward and backward. KODAK AG, Stuttgart 6/97...

  • Page 18: Replacement Of The Long Transport Roller

    TRANSPORT ROLLER. NOTE There is a DOWEL PIN behind the DRIVE PULLEY. Do not lose it. Take out the black and white SPACERS at the left-hand side of the TRANSPORT ROLLER. 6/97 KODAK AG, Stuttgart...
  • Page 19 SM 3477 REPLACEMENTS figure 2-8 KODAK AG, Stuttgart 6/97...

  • Page 20: Replacement Of The Cassette Transport Motor M2

    Ensure that all PANELS are mounted correctly and that all PROTECTIVE GROUND CABLES are properly connected. REPLACEMENT OF THE CASSETTE TRANSPORT MOTOR M2. NOTE Always order MOTOR PN 9228010 and RETAINING RING PN 4500416 Switch off the ML2000 (ML2000 P). Take off the PANELS. figure 2-9 6/97 2-10 KODAK AG, Stuttgart...
  • Page 21 Select LEAVE COMPONENT TEST ............ press ENTER Select QUIT ML2000 SERVICE MODE ..........press ENTER Select Quit the program ................press ENTER Ensure that all PANELS are mounted correctly and that all PROTECTIVE GROUND CABLES are properly connected. KODAK AG, Stuttgart 2-11 6/97...

  • Page 22: Replacement Of The Cassette Opener Motor M5

    When the GEAR is off lower the CASSETTE OPENER MECHANISM to its bottom position. Take out the 2 MOUNTING SCREWS of the MOUNTING PLATE Disconnect SENSOR B15. Take off the SMALL DRIVE GEAR. 6/97 2-12 KODAK AG, Stuttgart...
  • Page 23 Select COMPONENT TEST from the MAIN MENU press ENTER Select CASSETTE MOTORS ..............press ENTER Select CASSETTE OPENING M5 ............press ENTER Select DOWN or UP until the DOWEL PIN is in a horizontal position. KODAK AG, Stuttgart 2-13 6/97...
  • Page 24 NOTE The STOP PIN of the DRIVE GEAR has to be to the left of the bottom STOP BOLT. If it is to the right the CASSETTE OPENER cannot move the full distance. figure 2-12 6/97 2-14 KODAK AG, Stuttgart...
  • Page 25 The CASSETTE OPENER MECHANISM must be in its bottom position. The STOP PIN of the DRIVE GEAR should just touch the bottom STOP BOLT of the STOP PLATE. Select DOWN until the STOP PIN just touches the STOP BOLT. figure 2-13 KODAK AG, Stuttgart 2-15 6/97...
  • Page 26 STOP PLATE and repeat step 33. Exit the SERVICE MODE. Press BACKSPACE 3 times Select LEAVE THE COMPONENT TEST .......... press ENTER Select QUIT ML2000 SERVICE MODE ..........press ENTER Select Quit the program ................press ENTER 6/97 2-16 KODAK AG, Stuttgart...

  • Page 27: Replacement Of The Cassette Opener Solenoid Y4

    CASSETTE OPENER SOLENOID (Connector X40). Take out the 2 SCREWS from the CASSETTE OPENER SOLENOID. NOTE Take care when replacing the SOLENOID. The ARMATURE is spring loaded and all parts may snap apart. figure 2-14 KODAK AG, Stuttgart 2-17 6/97...

  • Page 28: Magazine Opener

    Take out SCREWS 1 and 2 and the C-RING. Disconnect SENSOR B15. figure 2-15 Take out SCREWS 3 and 4. Move the MOUNTING PLATE forward as far as possible and take out the OPENER ASSEMBLY. Replace MOTOR M14. 6/97 2-18 KODAK AG, Stuttgart...

  • Page 29: Film Pocket

    Take off MOTOR SPROCKET and CHAIN. NOTE Take care of the DOWEL PIN it may fall down. Take out the STEPPER MOTOR MOUNTING SCREWS. Install new the STEPPER MOTOR. Move the STEPPER MOTOR up to tension the CHAIN. KODAK AG, Stuttgart 2-19 6/97...
  • Page 30 Select CHANGE PARAMETER ............. press ENTER Select SCAN RUN ..................press ENTER Select STORE PARAMETERS ............... press ENTER Exit the SERVICE PROGRAM Press BACKSPACE twice Select QUIT ML2000 ................press ENTER Select Quit the program ................press ENTER 6/97 2-20 KODAK AG, Stuttgart...

  • Page 31: Replacement Of The Film Pocket Sucker Bar Motor M15

    ENTER SERVICE MODE MESSAGE is displayed ......press ENTER UNIT DATA are displayed ..............press ENTER Select COMPONENT TEST ..............press ENTER Select MAGAZINE MOTORS ............... press ENTER Select FILM PICK UP MAGAZINE M15 ..........press ENTER Select forward and backward KODAK AG, Stuttgart 2-21 6/97...

  • Page 32: Replacement Of Film Pocket Spring

    Replace the old SPRING with a new one. figure 2-18 Move the COLLAR to the left and tighten it. FUNCTION TEST. Check that small and large FILMS are picked up correctly from the magazines. 6/97 2-22 KODAK AG, Stuttgart...

  • Page 33: Receiving Magazine Interface (Ml2000 Only)

    REPLACEMENT OF STEPPER MOTOR INTERFACE M13 Switch off the ML2000 Take off the PANELS. Take out the 3 MOUNTING SCREWS Lift the RECEIVING MAGAZINE INTERFACE up to the CUT-OUT in the FRAME and pull it out. figure 2-19 KODAK AG, Stuttgart 2-23 6/97...
  • Page 34 Select STEPPER MOTOR INTERFACE M13 press ENTER Select ON/OFF Exit the SERVICE PROGRAM Press BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER. 6/97 2-24 KODAK AG, Stuttgart...

  • Page 35: Removal Of The Receiving Magazine Tunnel(Ml2000 Only)

    Carefully pull out the RECEIVING MAGAZINE TUNNEL and disconnect the SENSORS. NOTE To adjust the SENSORS an EXTENSION CABLE is required. This EXTENSION CABLE is sent out with the ML2000 and it is stored in the PNEUMATIC AREA. KODAK AG, Stuttgart 2-25 6/97...

  • Page 36: Conveyor

    REMOVAL OF THE CONVEYOR Switch off the ML2000 (ML2000 P). Take off the PANELS. Disconnect the TOP COVER INTERLOCK SWITCH B23/TCI and then take off the TOP FRAME. Disconnect CONNECTOR X55 and CONNECTOR X60. figure 2-22 6/97 2-26 KODAK AG, Stuttgart...
  • Page 37 Take off the TOP COVER. figure 2-23 NOTE There is a THREAD PLATE for each of the 2 TOP COVER MOUNTING SCREWS. Cut the WIRE TIE and mark the position of it. Disconnect the translucent HOSE. figure 2-24 KODAK AG, Stuttgart 2-27 6/97...

  • Page 38: Disassembly Of The Conveyor

    Remove the CARRIAGE STOP. Slide out both upper TIE RODS. Take out C-RINGS at both PRESSURE ROLLER SHAFTS and slide SHAFTS outwards. See figure 2-27 on the next page. Take out SPRINGS. Disconnect the VACUUM SOLENOID CONNECTOR. 6/97 2-28 KODAK AG, Stuttgart...
  • Page 39 Disconnect the CONNECTORS of both CARRIAGE POSITION SENSORS. Disconnect the CONNECTOR of the SENSOR VACUUM OFF (B20). Carefully lift out the CARRIAGE ASSEMBLY. NOTE Do not lose the SPACER of the PRESSURE ROLLER SHAFT located on the ROLLER MOTOR side. KODAK AG, Stuttgart 2-29 6/97...

  • Page 40: Replacement Of The Film Pick Up Motor Belt (Carriage)

    REPLACEMENT OF FILM PICK UP MOTOR (CARRIAGE) M6 Do PROCEDURE “REMOVAL OF CONVEYOR”. Remove the 3 MOUNTING SCREWS. Take out the 3 MOTOR WIRES from the CONNECTOR X60. Use Extraction Tool TL1580. See figure 2-29 on the next page. 6/97 2-30 KODAK AG, Stuttgart...
  • Page 41 Select backward ................... press ENTER Exit the SERVICE PROGRAM Press BACKSPACE 3 times Select LEAVE COMPONENT TEST ............ press ENTER Select Quit ML2000 SERVICE MODE ..........press ENTER Select Quit the program ................press ENTER. KODAK AG, Stuttgart 2-31 6/97...

  • Page 42: Replacement Of Carriage Assembly Drive Belts

    A CARRIAGE JAM OCCURS IF THE BELT LINKS ARE NOT ALIGNED WITH THE REFERENCE MARKS FROM STEP 3. FUNCTION TEST Check that the CONVEYOR is seated properly. It must be as far as possible to the front (e.g. to the INPUT FLAP). Run a TEST CYCLE. 6/97 2-32 KODAK AG, Stuttgart...

  • Page 43: Replacement Of Solenoid Cassette Sucker Bar Tilting Y7

    Select SERVICE MODE from the GLOBAL MENU ......press ENTER ENTER SERVICE MODE MESSAGE is displayed ......press ENTER UNIT DATA are displayed............... press ENTER Select COMPONENT TEST ..............press ENTER Select SOLENOIDS ................... press ENTER KODAK AG, Stuttgart 2-33 6/97...

  • Page 44: Replacement Of The Sensor Sucker Bar Tilt B19

    Select SERVICE MODE from the GLOBAL MENU ......press ENTER ENTER SERVICE MODE MESSAGE is displayed ......press ENTER UNIT DATA are displayed............... press ENTER Select COMPONENT TEST ..............press ENTER Select SENSORS..................press ENTER Select WITH/WITHOUT SOUND ............press ENTER 6/97 2-34 KODAK AG, Stuttgart...

  • Page 45: Exit The Service Program Press Backspace 3 Times Select Leave Component Test

    Manually tilt the CASSETTE SUCKER BAR. B19 must now be indicated ON. Exit the SERVICE PROGRAM Press BACKSPACE 3 times Select LEAVE COMPONENT TEST ............ press ENTER Select QUIT SERVICE MODE .............. press ENTER Select QUIT THE PROGRAM ............... press ENTER KODAK AG, Stuttgart 2-35 6/97...
  • Page 46 REPLACEMENTS SM 3477 6/97 2-36 KODAK AG, Stuttgart...

  • Page 47: Adjustments

    Select COMPONENT TEST from the MAIN MENU ......press ENTER Select CASSETTE MOTORS ..............press ENTER Select CASSETTE INPUT FLAP M1............. press ENTER Select CLOSE Adjust SENSOR B4/C_IF_EC INPUT FLAP CLOSED until the INPUT FLAP is fully closed. KODAK AG, Stuttgart 6/97...

  • Page 48: Cassette Opener Mechanism

    WHEN SOMEONE’S HANDS ARE IN THE CASSETTE AREA. NOTE This adjustment may affect the adjustment REST POSITION. Switch off the ML2000 (ML2000 P). Take off the PANELS. Loosen the MOUNTING SCREWS of the OPENER STOP PLATE. 6/97 KODAK AG, Stuttgart...
  • Page 49 Select COMPONENT TEST from the MAIN MENU ......press ENTER Select CASSETTE MOTORS ..............press ENTER Select CASSETTE OPENING M5 ............press ENTER Select UP If the OPENER BRACKET is vertical proceed with step 8, or else proceed with step 6. figure 3-3 KODAK AG, Stuttgart 6/97...
  • Page 50 A high pitched tone can be heard at the same time. -Select UP until the CASSETTE OPENER stops in its uppermost position. If the UP and DOWN positions are correct proceed with step 12. Otherwise reposition the STOP PLATE and repeat step 11. 6/97 KODAK AG, Stuttgart...

  • Page 51: Cassette Sucker Bar

    The main cause of SUCKER MARKS is contamination of the sucker surface. This contamination can be any number of substances ranging from natural body oil, sweat or even KODAK Intensifying Screen Cleaner and anti static Solution (which has sometimes been recommended for cleaning SUCKERS!).
  • Page 52 Place the ADJUSTMENT PLATE TL 4804 on the TRANSPORT ROLLERS and push it to the CASSETTE END STOP. NOTE This is a ML700 TOOL. Manually move the CASSETTE SUCKER BAR CARRIAGE forward for approximately 40 mm. This allows the CASSETTE SUCKER BAR to tilt. figure 3-7 6/97 KODAK AG, Stuttgart...
  • Page 53 RETAINERS. See drawing 3-10 on the next page. If it is not possible to reach the 18 mm, bend the parts shown up or down as required. See figure 3-10 on the next page. KODAK AG, Stuttgart 6/97...
  • Page 54 ADJUSTMENTS SM 3477 figure 3-9 figure 3-10 6/97 KODAK AG, Stuttgart...
  • Page 55 Feed in a loaded CASSETTE 18x24 cm. Observe from the side that the trailing edge of the FILM just touches the CASSETTE SUCKERS (look at the middle of the SUCKER BAR ), when the FILM is transported into the CONVEYOR. figure 3-11 KODAK AG, Stuttgart 6/97...
  • Page 56 Disable the CONTINUOUS LOOP MODE. Pull out the CASSETTE Switch off the ML2000 (ML2000 P). Wait 5 seconds and switch it on again. Move SWITCH S1-1 on PCB A1 to OFF (down) for normal operation. 6/97 3-10 KODAK AG, Stuttgart...

  • Page 57: Cassette Length

    Start the option CASSETTE LENGTH of the SCREEN PARAMETER. Press BACKSPACE 3 times Select LEAVE COMPONENT TEST ............. press ENTER Select CHANGE ML2000 DATA from the MAIN MENU ....press ENTER Select CHANGE PARAMETER .............. press ENTER Select CASSETTE LENGTH ..............press ENTER KODAK AG, Stuttgart 3-11 6/97...

  • Page 58: Sensor B20 Vacuum Off

    FILM and it must be indicated as ON when there is a FILM. If this is not correct, go back to step 3 else proceed with step 5. 6/97 3-12 KODAK AG, Stuttgart...
  • Page 59 SM 3477 ADJUSTMENTS NOTE Use all types of CUSTOMER FILM to ensure correct operation. figure 3-13 figure 3-14 KODAK AG, Stuttgart 3-13 6/97...

  • Page 60: Drive Belt Tension

    This adjustment ensures that the CASSETTE is correctly transported in and out. Move the BELT TENSIONERS up or down, to tension the DRIVE BELT. NOTE There is no fixed value for the DRIVE BELT tension. The tension of the DRIVE BELT is not critical. figure 3-15 6/97 3-14 KODAK AG, Stuttgart...

  • Page 61: Film Pocket

    The main cause of SUCKER MARKS is contamination of the sucker surface. This contamination can be any number of substances ranging from natural body oil, sweat or even KODAK Intensifying Screen Cleaner or anti static Solution (which has sometimes been recommended for cleaning SUCKERS!).Do not use KODAK Intensifying Screen Cleaner and...
  • Page 62 Manually move the FILM POCKET SUCKER BAR close to the CASSETTE in MAGAZINE POSITION 2. Check that the MAGAZINE SUCKERS are parallel to the metal edge of the CASSETTE. This is best seen from the front. figure 3-17 6/97 3-16 KODAK AG, Stuttgart...
  • Page 63 You cannot compensate with this adjustment for a bent FILM POCKET SUCKER BAR. Do this ad- justment only if the complete FILM POCKET ASSEMBLY is not parallel to the CASSETTE. LOCK NUTS figure 3-18 Tighten the LOCK NUTS,connect the FILM POCKET STEPPER MOTOR and take out the CASSETTE. KODAK AG, Stuttgart 3-17 6/97...

  • Page 64: Film Pocket Adjustment

    Select SERVICE MODE from the GLOBAL MENU ......press ENTER ENTER SERVICE MODE MESSAGE is displayed ......press ENTER UNIT DATA are displayed............... press ENTER Select COMPONENT TEST from the MAIN MENU ......press ENTER Select MAGAZINE MOTORS..............press ENTER 6/97 3-18 KODAK AG, Stuttgart...
  • Page 65 Select SENSOR TEST WITH SOUND..........press ENTER Make sure that the BALL BEARING is still engaged in the DETENT. Loosen the SET SCREW of the LEFT TIMING DISK. Push the SUCKER BAR forward by hand until there is no clearance. KODAK AG, Stuttgart 3-19 6/97...
  • Page 66 ENTER SERVICE MODE MESSAGE is displayed ......press ENTER UNIT DATA are displayed............... press ENTER Select COMPONENT TEST from the MAIN MENU ......press ENTER Select SENSORS..................press ENTER Select SENSOR TEST WITH SOUND..........press ENTER 6/97 3-20 KODAK AG, Stuttgart...
  • Page 67 Rotate the right hand TIMING DISK in the direction of the arrow until SENSOR B58/M_PU_ER is interrupted. This is indicated by a BEEP from the SENSOR TEST. figure 3-23 Tighten the SET SCREW. Check that the FILM POCKET SUCKER BAR reaches the REAR POSITION without bouncing. KODAK AG, Stuttgart 3-21 6/97...
  • Page 68 Select MOVE TO A SPECIAL POSITION .......... press ENTER. Select POCKET TO FILM (MAG) NOTE Do not energise the SOLENOID Y14 for too long. It will become very hot. Check that all SUCKERS are parallel on the FILM. 6/97 3-22 KODAK AG, Stuttgart...
  • Page 69 Loosen the 2 MOUNTING SCREWS of the TILTING MAGAZINE SUCKER BAR SOLENOID Y14. Move the Solenoid up or down as required and tighten the MOUNTING SCREWS. NOTE The SOLENOID Y14 is still energised. MOUNTING SCREWS SOLENOID Y14 figure 3-25 KODAK AG, Stuttgart 3-23 6/97...
  • Page 70 Move the FILM POCKET up,so that it can be rotated out of the MAGAZINE. Select MOVE OUT POSITION Loosen the MOUNTING SCREW of the FILM POCKET SUCKER BAR ARM and rotate the SUCKER BAR in or out as required. Tighten MOUNTING SCREW and LOCK NUT. NOTE figure 3-27 6/97 3-24 KODAK AG, Stuttgart...
  • Page 71 DOUBLE FILM DETECTOR. See figure 3-29 on the next page. NOTE If the SUCKER BAR ARM is too far to the left, SCREW 2 from the COLLAR has also to be loosened. KODAK AG, Stuttgart 3-25 6/97...
  • Page 72 BLOWPIPES and shift them forward or backward. Tighten the screws. See the figure on the next page. NOTE Do not tighten the LENGTH ADJUSTMENT SCREWS too much, otherwise they dig into the BLOW- PIPES and a fine adjustment is no longer possible. 6/97 3-26 KODAK AG, Stuttgart...
  • Page 73 Press BACKSPACE twice to come back to the screen COMPONENT TEST Select SOLENOIDS ................... press ENTER Select TILTING MAGAZINE SUCKER BAR Y14 ......press ENTER Select SOLENOID ON NOTE Do not leave on the SOLENOID Y14 for too long. It will become very hot. KODAK AG, Stuttgart 3-27 6/97...
  • Page 74 Remove the BLOW PIPE POSITIONER TOOL from the SUCKERS. The TOOL can only be taken off,after SOLENOID VALVE Y12 is switched off and air is blown into the SUCKERS. Press BACKSPACE twice to come back to the screen COMPONENT TEST Select SOLENOID VALVES ..............press ENTER 6/97 3-28 KODAK AG, Stuttgart...
  • Page 75 Select MAGAZINE MOTORS ............... press ENTER Select STEPPER MOTOR FILM POCKET M10 ....... press ENTER Select MOVE TO LEVELS/HOME POSITION ......... press ENTER Select Move to MAGAZINE 3 START Press BACKSPACE twice to come back to screen TEST MAGAZINE MOTORS KODAK AG, Stuttgart 3-29 6/97...
  • Page 76 Select MAGAZINE MOTORS ............... press ENTER Proceed with step 75. Rotate out the FILM POCKET SUCKER BAR. Select BACKWARD press ENTER Press Backspace to go back to the screen TEST MAGAZINE MOTORS. Insert the MAGAZINE into position 1. 6/97 3-30 KODAK AG, Stuttgart...
  • Page 77 SM 3477 ADJUSTMENTS figure 3-35 KODAK AG, Stuttgart 3-31 6/97...
  • Page 78 MOUNTING SCREWS of the CASSETTE LEVEL BRACKET and move it up or down as required. Then fasten the MOUNTING SCREWS. Do a SCAN RUN. Press BACKSPACE 3 times Select LEAVE COMPONENT TEST ............. press ENTER Select CHANGE ML2000 DATA ............press ENTER 6/97 3-32 KODAK AG, Stuttgart...
  • Page 79 Select CONTIN at the OPERATORS DISPLAY Select CLEAR at the OPERATORS DISPLAY Insert a MAGAZINE loaded with TEST FILMS.(use small and large film sizes) Run approximately 30 cycles. Observe the various movements of the FILM POCKET. KODAK AG, Stuttgart 3-33 6/97...

  • Page 80: Magazine Empty Sensor

    Select MAGAZINE OPENING M14............press ENTER Select FORWARD Press BACKSPACE Select FILM PICK UP MAGAZINE M15 ..........press ENTER Select FORWARD Look across the SENSOR MAGAZINE EMPTY,to the MIRROR and then to the REFLECTIVE STICKER in the MAGAZINE. figure 3-37 6/97 3-34 KODAK AG, Stuttgart...

  • Page 81: Double Sheet Sensor B59

    SENSOR B59. If there is no FILM between the DETECTOR ROLLERS the path of light in SENSOR B59 is interrupted by AREA 1 of the DOUBLE SHEET SENSOR ARM. figure 3-38 KODAK AG, Stuttgart 3-35 6/97...
  • Page 82 Do not enable the INTERLOCK SWITCHES. The MOTORS must not run during this adjustment pro- cedure. Connect the DVM to TP4 (GND) and to the right-hand side of RESISTOR R14 (both on PCB A5). Use TEST LEAD TIPS TL 2095 (or similar). figure 3-39 6/97 3-36 KODAK AG, Stuttgart...
  • Page 83 SM 3477 ADJUSTMENTS Rotate out the MAGAZINE SUCKER BAR to get better access to the DOUBLE SHEET SENSOR B59. Do the ADJUSTMENT. STA RT E N D KODAK AG, Stuttgart 3-37 6/97...
  • Page 84 ADJUSTMENTS SM 3477 figure 3-40 Mount the PANELS. Run a few cycles with various cassette sizes to ensure proper operation. 6/97 3-38 KODAK AG, Stuttgart...

  • Page 85: Magazine Levels

    SETTE LEVEL BRACKET must be changed. Loosen the MOUNTING SCREWS of the MAGAZINE LEVEL BRACKET. Set the edge of the MAGAZINE LEVEL BRACKET to a distance of 48 ±0.5 mm to the BASE PLATE. figure 3-41 KODAK AG, Stuttgart 3-39 6/97...

  • Page 86: Nearly Empty Adjustment

    UNIT DATA are displayed............... press ENTER Select CHANGE ML2000 DATA from the MAIN MENU ....press ENTER Select CHANGE PARAMETER .............. press ENTER Select NEARLY EMPTY................press ENTER Follow the instructions given on the LAP TOP SCREEN. 6/97 3-40 KODAK AG, Stuttgart...

  • Page 87: Scan Run

    USE EMPTY MAGAZINES Start the MAGAZINE OPENER MOTOR to open the MAGAZINES. . Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU ......press ENTER ENTER SERVICE MODE MESSAGE is displayed ......press ENTER KODAK AG, Stuttgart 3-41 6/97...
  • Page 88 If necessary readjust the position of the SENSOR B37/M_OP_EC. Exit the SERVICE MODE. Press BACKSPACE 3 times Select LEAVE COMPONENT TEST ............. press ENTER Select QUIT ML2000 SERVICE MODE ..........press ENTER Select Quit the program ................press ENTER Reload the MAGAZINES. 6/97 3-42 KODAK AG, Stuttgart...

  • Page 89: Stepper Motor Film Pocket M10/M_Po

    Connect the POSITIVE LEAD of the DVM to TP15 on CIRCUIT BOARD A4 sheet 5. TP11 A4X3 A4X17 STEPPER MOTOR CONTROL TP 15 M10/PO STEPPER MOTOR A4X1 FILM POCKET TP 11 GND PE A4X3 STATUS CIRUIT BOARD A4 figure 3-43 KODAK AG, Stuttgart 3-43 6/97...

  • Page 90: Receiving Magazine Interface (Ml2000 Only)

    BOARD A4 sheet 4 will become overloaded. Start STEPPER MOTOR PROCESSOR INTERFACE. Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU ......press ENTER ENTER SERVICE MODE MESSAGE is displayed ......press ENTER 6/97 3-44 KODAK AG, Stuttgart...
  • Page 91 Connect the GROUND LEAD of the DVM to TP 11 GND PE on CIRCUIT BOARD A4. TP11 A4X3 A4X16 STEPPER MOTOR CONTROL TP 14 M13/M_I STEPPER MOTOR INTERFACE TP 11 GND PE A4X2 CIRUIT BOARD A4 figure 3-45 KODAK AG, Stuttgart 3-45 6/97...
  • Page 92 ADJUSTMENTS SM 3477 Connect the POSITIVE LEAD of the DVM to TP 14 on CIRCUIT BOARD A4 sheet 4. Adjust R28 to 3.1V ± 100mV, while the motor is running. figure 3-46 6/97 3-46 KODAK AG, Stuttgart...

  • Page 93: Receiving Magazine (Ml2000 Only)

    Loosen the 2 vertical SENSOR MOUNTING SCREWS and manually move the SENSOR fully up and down. On both sides the SENSOR LED will turn red. Set the SENSOR to the mid position and fasten the vertical MOUNTING SCREWS. KODAK AG, Stuttgart 3-47 6/97...
  • Page 94 SENSORS switches safely. Exit the SERVICE MODE. Press BACKSPACE twice Select LEAVE COMPONENT TEST ............. press ENTER Select QUIT ML2000 SERVICE MODE ..........press ENTER Select Quit the program ................press ENTER 6/97 3-48 KODAK AG, Stuttgart...

  • Page 95: Parameter

    0 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 h e x 0 1 2 3 4 5 6 7 8 9 = 2 6 = 2 5 5 KODAK AG, Stuttgart 6/1997...

  • Page 96: How To Set A Parameter

    To turn off the CASSETTE SUCKERS VACUUM at the correct time. The CASSETTE SUCKER BAR picks up the exposed FILMS from the CASSETTE. As soon as SENSOR B20 VACUUM OFF detects the LEADING EDGE of the FILM, the VACUUM OFF 6/1997 KODAK AG, Stuttgart...

  • Page 97: Rest Time

    Select REST TIME ..................press ENTER Key in the new value.................. press ENTER Select STORE PARAMETER ..............press ENTER Exit the SERVICE PROGRAM. Press BACKSPACE twice Select QUIT ML2000 SERVICE MODE ..........press ENTER Select Quit the program ................press ENTER KODAK AG, Stuttgart 6/1997...

  • Page 98: X10 Inch V (Ml2000 P Only)

    Select CHANGE ML2000 DATA from the MAIN MENU ....press ENTER Select CHANGE PARAMETER .............. press ENTER Select CASSETTE LENGTH ..............press ENTER NOTE Use the smallest CASSETTE available. (18x24cm) Key in the measured CASSETTE LENGTH........press ENTER Select STORE PARAMETER ..............press ENTER 6/1997 KODAK AG, Stuttgart...

  • Page 99: Disable Interface (Ml2000 P Only)

    Do not forget to set this PARAMETER to 00 before you hand over the ML2000 P to the customer. 6. CASS OPEN RETURN Purpose: It can be selected if an empty CASSETTE is returned opened or closed. The preferred setting is CLOSED. Empty CASSETTE returned closed.............00H Empty CASSETTE returned open ...............01H KODAK AG, Stuttgart 6/1997...

  • Page 100: Magazine Unit

    Select TILT POSITION ................press ENTER Key in the new value.................. press ENTER Select STORE PARAMETER ..............press ENTER Exit the SERVICE PROGRAM. Press BACKSPACE twice Select QUIT ML2000 SERVICE MODE ..........press ENTER Select Quit the program ................press ENTER 6/1997 KODAK AG, Stuttgart...

  • Page 101: Additional Steps

    FILM from floating out of the CASSETTE. 1 increment = 0.09mm RANGE: ......................0h...64h DEFAULT: ......................2Ah Change the PARAMETER LOWER POCKET ST. Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU ......press ENTER KODAK AG, Stuttgart 6/1997...

  • Page 102: Magazine Levels

    Select CHANGE PARAMETER .............. press ENTER Select SCAN RUN ..................press ENTER Select STORE PARAMETER ..............press ENTER Exit the SERVICE PROGRAM. Press BACKSPACE twice Select QUIT ML2000 SERVICE MODE ..........press ENTER Select Quit the program ................press ENTER 6/1997 KODAK AG, Stuttgart...

  • Page 103: Nearly Empty

    24cm FILM is calculated automatically. If the time needed to transport 24 cm of FILM is keyed in the PROCESSOR SPEED in inch/minute is calculated automatically. Select the method most convenient for you. KODAK AG, Stuttgart 6/1997...
  • Page 104 PARAMETER SM 3477 6/1997 4-10 KODAK AG, Stuttgart...

  • Page 105: Resizing Magazines

    Make sure that SEPARATOR Left and SEPARATOR Right are mounted correctly with the long STUD towards the HANDLE. OTHERWISE it is impossible to close the MAGAZINE and then all the films will fall out when the MAGAZINE is carried. KODAK AG Stuttgart 6/1997...
  • Page 106 MAGAZINE SIZE SM 3477 . Install TOP COVER to the MAGAZINE. . Apply the correct FILM SIZE LABEL to the MAGAZINE. HANDLE SEPARATOR REAR LONG STUD SEPARATOR RIGHT SEPARATOR LEFT RECESSES WITH FILM SIZE figure 5-2 6/1997 KODAK AG Stuttgart...

  • Page 107: Preventive Maintenance

    Service Software, even if it seems to be an operator caused malfunction. Exit the SERVICE PROGRAM Press Escape until the Main Menu Trouble Shooting is reached Select Quit Trouble Shooting ..............press ENTER Select Quit the program ................press ENTER KODAK AG, Stuttgart 6/1997...

  • Page 108: Cassette Area

    Move the OPENER up and down. Check if at the end of the movement a high pitch noise occurs. If so, the adjustment of the CASSETTE OPENER STOP PLATE is not correct. Do the necessary adjustment. If necessary tension the OPENER CHAIN first. figure 6-1 6/1997 KODAK AG, Stuttgart...

  • Page 109: Special Replacements After 120000 Cycles

    Lubricate CASSETTE PRESSURE BOLTS with grease TL-2247. SPECIAL REPLACEMENTS AFTER 120000 CYCLES After 120000 CYCLES the 2 DOWEL PINS (PN 9212831) of the CASSETTE OPENER MECHANISM must be replaced. Do the CASSETTE OPENER ADJUSTMENT. figure 6-2 KODAK AG, Stuttgart 6/1997...

  • Page 110: Special Replacements After 200000 Cycles

    Check that the ML2000 is vented correctly. Use the following procedures to check the negative air flow of the site. NOTE This procedure is designed to check the negative exhaust flow of the building not the processor. figure 6-4 6/1997 KODAK AG, Stuttgart...

  • Page 111: Final Check-Out

    Incorrect venting may cause serious damage. FINAL CHECK-OUT: Run the MINILOADER in continuous cycle, look and listen to all functions: CASSETTE opening FILM pick-up from CASSETTE MAGAZINE opening FILM pick-up from MAGAZINE BLOW PIPE function Mount all PANELS. Clean all PANELS. KODAK AG, Stuttgart 6/1997...

This manual is also suitable for:

Miniloader 2000 p

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