Kodak HEALTH SCIENCES MINILOADER 2 Plus Stand-alone Installation Instructions Manual
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INSTALLATION INSTRUCTIONS
Kodak MINILOADER 2 PLUS
Use this Publication for:-
MINILOADER 2 Plus Model Stand-alone (SV code 3236), MINILOADER 2 Plus Model M35-M (SV code 3239)
and MINILOADER 2 Plus Model 480RA (SV code 3240).
HEALTH SCIENCES DIVISION
© Kodak Ltd. 1992
for the
Publication No. II 3239
December 1992
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Summary of Contents for Kodak HEALTH SCIENCES MINILOADER 2 Plus Stand-alone
- Page 1 Publication No. II 3239 December 1992 INSTALLATION INSTRUCTIONS for the Kodak MINILOADER 2 PLUS Use this Publication for:- MINILOADER 2 Plus Model Stand-alone (SV code 3236), MINILOADER 2 Plus Model M35-M (SV code 3239) and MINILOADER 2 Plus Model 480RA (SV code 3240).
- Page 2 Kodak reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak's negligence or other fault.
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Page 3: Table Of Contents
FOR M35-M VERSION UNPACKING AND INSTALLATION INSTRUCTIONS FOR 480RA VERSION UNPACKING AND INSTALLATION INSTRUCTIONS FOR STAND-ALONE VERSION MAMMOGRAPHY CASSETTE PREPARATION VIDEO CASSETTE PREPARATION INSTALLATION CHECK LIST APPENDIX "A" - SUITABLE STANDS PUBLICATION CHANGE NOTE TABLE December 1992 Page II-3 © Kodak Ltd. -
Page 4: Unpacking And Installation Instructions For M35-M Version
Remove the REAR PANEL, disconnecting the EXHAUST HOSE from the EXHAUST ADAPTOR. Remove the EXHAUST ADAPTOR, and the PANEL FIXING SCREWS and RETAINING WASHERS from the REAR PANEL and keep. Discard all PANELS. © Kodak Ltd. Page II-4 December 1992... - Page 5 PROCESSOR under the LEVELLING FEET, and level the PLINTH leaving a gap of approximately 25 mm between the floor and the bottom of the PLINTH. See FIGURE 2. Figure 2 Processor plinth 25 mm December 1992 Page II-5 © Kodak Ltd.
- Page 6 Remove the LID and lift the MINILOADER onto its STAND. The front of the MINILOADER is at the front of the STAND. IMPORTANT - ONLY LIFT THE MINILOADER BY THE FRAME AS SHOWN IN FIGURE 4. © Kodak Ltd. Page II-6 December 1992...
- Page 7 The protection PACKING from the film exit CHUTE. d) The TIE-WRAP from the MAGAZINE INJECTOR BAR. e) The TIE from the CASSETTE INJECTOR. Remove the BAG containing the SERVICE KEYS and the ZERO POSITION PEG. December 1992 Page II-7 © Kodak Ltd.
- Page 8 Connect the EARTH LEAD from the PANEL to the M35-M ELECTRICAL BOX as shown in FIGURE 6. Refit the STAND-BY/RUN SWITCH. Reconnect the M35-M EXHAUST HOSE to the EXHAUST ADAPTOR. Figure 6 New rear panel Electrical box Earth lead © Kodak Ltd. Page II-8 December 1992...
- Page 9 Complete all the PLUMBING and WIRING to the PROCESSOR. See FIGURE 8 for the purpose of the HOLES in the REAR PANEL. Figure 8 Stand-by/Run switch Exhaust Replenisher inlets Processor power cable Drain outlets Water inlet December 1992 Page II-9 © Kodak Ltd.
- Page 10 Fit the FAN GRID, using the original SCREWS, but adding the M4 STAR WASHERS. IMPORTANT - THE PAINT MUST BE REMOVED FROM THE FRAME WHERE THE STAR WASHERS CONTACT IT. See FIGURE 10. New Star Washers Screw Grid Screw Screw Grid Remove paint here Figure 10 © Kodak Ltd. Page II-10 December 1992...
- Page 11 Existing screw New metal bracket Behind original (30026254) clip Figure 12 Countersunk Screw 3 Countersunk Screw 2 Nuts (30015612) New clear panel (30026205) Screw (30015691) Washer Behind original clip Behind original clip (30015569) December 1992 Page II-11 © Kodak Ltd.
- Page 12 IMPORTANT, THE M35-M MUST BE INSTALLED IN ACCORDANCE WITH THE M35-M INSTALLATION MANUAL AND ADDITIONALLY IN ACCORDANCE WITH LOCAL PRACTICES. Then go to the INSTALLATION CHECK LIST on page II-22 of this PUBLICATION. © Kodak Ltd. Page II-12 December 1992...
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Page 13: Unpacking And Installation Instructions For 480Ra Version
If the STAND is metal, an earth connection must be made between the STAND and the MINILOADER.. IMPORTANT - ENSURE THE PAINT IS REMOVED WHERE THE EARTH CONNECTION IS MADE. Remove the left hand SIDE PANEL from the MINILOADER. December 1992 Page II-13 © Kodak Ltd. - Page 14 THIN M4 NUTS as shown below in figure 15. Place one of the M4 LARGE DIAMETER WASHERS on each SCREW. Figure 15 Miniloader Processor Processor entry slot Screw Washers Thin nut © Kodak Ltd. Page II-14 December 1992...
- Page 15 VERTICAL 1.5 mm ALIGNMENT When both horizontal and vertical alignments are correct, tighten the M4 NUTS. Go to the INSTALLATION CHECK LIST on page II-22 of this publication to complete the installation.. December 1992 Page II-15 © Kodak Ltd.
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Page 16: Unpacking And Installation Instructions For Stand-Alone Version
!! CAUTION TWO PEOPLE REQUIRED TO LIFT THE MINILOADER !! 690 mm centres Figure 18 Drill 4 HOLES 10 mm diameter in the STAND or BENCH. Feed Receiv- 660 mm 580 mm end. centres 770 mm © Kodak Ltd. Page II-16 December 1992... - Page 17 24 x 30 RECEIVING MAGAZINE onto the outside of the MAGAZINE over the existing LABEL. Do not fix the "24 x 30" LABEL or the REFLECTIVE PATCH to the MAGAZINE. December 1992 Page II-17 © Kodak Ltd.
- Page 18 Unscrew the PHOTOCELL and move it to the opposite end of the mounting bracket. See figure 21. Remember to adjust the PHOTOCELL to give correct MAGAZINE FULL detection as you complete the installation. Original position of FC7 New position of photocell Figure 21 © Kodak Ltd. Page II-18 December 1992...
- Page 19 ALL FILM SIZES COLLECTED 18 x 24 & 24 x 30 FILMS COLLECTED SEPARATELY IN THE SAME RECEIVING MAGAZINE Go to the INSTALLATION CHECK LIST on page II-22 of this publication to complete the installation. December 1992 Page II-19 © Kodak Ltd.
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Page 20: Mammography Cassette Preparation
23 and 24, using the TOOLS as indicated. If MODIFICATION 2 is active, no MAMMOGRAPHY CASSETTES should have a second (TYPE 2) patch. PATCH 1 This is the TYPE 2 position. Figure 23 Figure 24 PATCH 2 PATCH 3 © Kodak Ltd. Page II-20 December 1992... -
Page 21: Video Cassette Preparation
26. There are ten FELT PADS in a kit, and they are supplied with installation instructions. The part number of the FELT PAD KIT is 9166451. Figure 26 December 1992 Page II-21 © Kodak Ltd. - Page 22 Check that the voltage tappings of the two TRANSFORMERS in the MINILOADER are set to the correct supply voltage. Supply voltage 210 - 229 volts use 220 volt tappings. Supply voltage 230 - 250 volts use 240 volt tappings. © Kodak Ltd. Page II-22 December 1992...
- Page 23 Clean the SUCKERS by rubbing them with grade 200 EMERY CLOTH, or a similar material, and dust them with NATURAL TALCUM POWDER. If the surface of the SUCKERS is subsequently touched, this procedure must be repeated. Vacuum out the MINILOADER 2 PLUS to remove any dust. December 1992 Page II-23 © Kodak Ltd.
- Page 24 Cassette air blow pause 1.5 - 3.5 Magazine film separation blow 1.5 - 3.5 pause Multiple film load detector 0.3 - 2.8 pause Depends Gap between films 0.0 - 20.0 processor Tilt pause 1.5 - 3.5 © Kodak Ltd. Page II-24 December 1992...
- Page 25 Fill in the INSTALLATION REPLY FORM, and note the meter (counter) reading. Make sure the correct SERVICE CODE is used when feeding back the installation to SCAN. SERVICE CODE MODEL 3236 STAND-ALONE 3239 M35-M 3240 480RA December 1992 Page II-25 © Kodak Ltd.
- Page 26 TOP to bolt the MINILOADER to the STAND. FRONT VIEW OVERALL HEIGHT THESE CASTORS MUST BE RECESSED 4 TWIN WHEEL HEIGHT TO ALLOW THE ADJUSTABLE CASTORS STAND TO WHEEL UP WITH BRAKED PLATE TO THE PROCESSOR FIXING © Kodak Ltd. Page II-26 December 1992...
- Page 27 50/60 CUTOUT FOR SERVICES KICKING WELL 50/60 DEPENDING ON CASTOR WIDTH CONSTRUCTION IN 25 mm MELAMINE FACED LAMINATED BOARD ALL DIMENSIONS IN MILLIMETRES - NOT TO SCALE - DO NOT SCALE FROM DRAWING December 1992 Page II-27 © Kodak Ltd.
- Page 28 The CASTORS should be adjustable for height and should be capable of carrying a load of 50 Kg each. All construction should be painted steel. This design is not suitable for a PROCESSOR INTERFACE MINILOADER. © Kodak Ltd. Page II-28 December 1992...
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Page 29: Publication Change Note Table
INSTALLATION INSTRUCTIONS II 3239 Publication change Notice Table Rev. Date PCN No. Pub.No. Affected Pages Description December 30080004 Complete updating of all pages and addition of Installation instructions for Models Stand-Alone 480RA December 1992 Page II-29 © Kodak Ltd. - Page 30 HEALTH SCIENCES DIVISION © Kodak Ltd., Customer Equipment Services Division, Swallowdale Lane, Hemel Hempstead, Hertfordshire, England.