Installation; Recommendations For The Water And Its Quality - Sullair SRV-250 User Manual

2 Installation

(see Fig. 4 / Fig. 5)
a) Dryer should be installed indoors; where this is not possible it must however be
installed in a clean dry area, with a temperature within the limits 41---122˚F
(5---50˚C), and sheltered from the effects of direct weather (including direct sun-
light).
b) The compressed air inlet temperature must never exceed 140˚F (60˚C). For dif-
ferent temperatures to those indicated above, consult the manufacturer.
The working pressure on the air side must not exceed 174 psig (12 barg).
The dryer must not be subjected to fatigue stress caused by repeated fluctuations
in the incoming air temperature.
c) Allow for a 60 inch (1,5 meters) gap around the unit to facilitate maintenance and
ensure unimpeded air discharge from the condenser.
Air -- cooled versions: leave a space of at least 80 inch (2 meters) above the Dryer.
The volume of the room in which the unit is installed must be more than 1800
3 ( 3
foot 50 m ).
d) For most compressed air applications we recommend following the installation
plan (see Fig. 1). This layout ensures optimum compressor, filter and dryer per-
formance and also guarantees excellent air quality whilst minimising operating
costs.
e) Do not obstruct the dryer air grilles.
f) Avoid recirculation of hot condenser air back into the condenser air inlet.
g) If the system is prone to instantaneous pressure surges which exceed the dryer's
rated capacity, mount a suitably sized receiver near the overpressure source. For
more precise information, contact the manufacturer or distributor.
h) It is necessary to install a pre--- filter (max. 3 micron) on the dryer intake to pre-
vent rust, scale or other pollutants from entering the system and clogging the
condensate drain and heat exchangers, thereby causing severe pressure drops.
This filter must be close to the dryer inlet.
i) For water cooled versions it is recommended to install a filter on the condenser
water inlet to prevent the ingress of debris that will gradually choke the passages,
with negative effects on dryer performance.
Code: 02250144- - 517 SRV- - 250 --- SRV- - 2400
j) Water -- cooled versions

RECOMMENDATIONS FOR THE WATER AND ITS QUALITY

The water quality should satisfy the following conditions:
Parameter Concentration
Minimum inlet Minimum inlet
10˚C 10˚C
temperature
Langelier Index 0 ---1
pH 7.5 ---9
2---
Sulfate (SO ) <50 ppm
4
Electrical conductivity 10 ---500µS/cm
Ammonia (NH ) <1 ppm
3
---
Chloride (Cl ) <50 ppm
Total Hardness 70 ---150 ppm CaCO
k) Always install a bypass line with shut---off valves (supplied as option for
SRV- - 250 --- SRV- - 500) to permit maintenance or calibration without interrupting
the compressed air flow to the user.
The dryer pneumatic circuit must be protected by one or more safety valves to
prevent the design pressure 174 psig (12 barg) from being exceeded at all times.
These valves must be fitted in such a way that there is no risk of any expelled fluid
coming into contact with operators.
l) Correctly connect the dryer to the air inlet and outlet connections. If the com-
pressed air circuits are subject to vibration, use hoses to connect the dryer to com-
pensate for this. If the circuits are subject to pulsations, eliminate them by con-
necting the dryer to an air chamber to equalise the pressure.
m) Do not connect condensate drains common to other pressurised drain lines in a
closed circuit. Make sure the outflow from the condensate drains is unimpeded.
Connect the condensate piping in such a way to ensure that sound levels are kept
to a minimum during drainage.
Ensure that all condensate is disposed of in a responsible manner, in accordance
with local norms concerning environmental protection.
Parameter Concentration
Oxygen <0.1 ppm
Iron (Fe) <0,2 ppm
Nitrate (NO ) <2 ppm
3
---
Alkalinity (HCO ) 70 ---300 ppm
3
Hydrogen Sulfide (H S) <0.05 ppm
2
Free CO <5 ppm
2
Aluminium (Al) <0.2 ppm
Condenser cooling Condenser cooling 43.5 145 psig 43.5 ---145 psig
water pressure (3 ---10 barg)
3
English
3