Suzuki Wagon R Manual page 1461

(A)
13) Install flange (1) and tighten flange nut gradually so as rota-
tional torque of bevel pinion shaft to be in specified value.
NOTE:
• If rotational torque of bevel pinion shaft exceeds speci-
fication given below, replace pinion shaft spacer and
tighten flange nut.
• Before taking measurement of rotational torque, rotate
pinion shaft over ten rounds in advance.
1
• For measuring bevel pinion shaft rotational torque,
turning bevel pinion at about 50 rpm is required.
Special tool
(A) : 09930-40113
Tightening torque
Transfer output flange nut (reference)
2
: 100 – 300 N·m (10.0 – 30.0 kg-m, 72.5 – 217.0 lb-ft)
Rotational torque for bevel pinion shaft (Bearing preload)
: 0.5 – 1.3 N·m (5.0 – 13.0 kg-cm, 0.35 – 0.90 lb-ft)
2. Torque wrench
14) Caulk flange nut.
Right case
ASSEMBLY
1) Press-fit intermediate shaft right bearing to intermediate
shaft.
CAUTION:
Use care the installation direction and depth of oil seals
for correct installation. Failure to install them may cause
oil leakage.
2) Install new reduction drive gear oil seals (1) to case by using
special tool and apply grease to oil seal lips.
Special tool
(A) : 09924-84510-005
(B) : 09913-75821
"A" : Grease 99000-25010
Transfer reduction drive gear oil seal installing depth
"a" : 16.0 – 16.5 mm (0.630 – 0.650 in.)
"b" : 4.0 – 4.5 mm (0.157 – 0.177 in.)
TRANSFER 7D-17