Chrysler Conquest 1988 Service Manual page 1149

MANUAL TRANSMISSION
- Mainshaft Assembly )
21-25
.:
jynchronizer ring
Gear
-I-
Tooth missing here
Synchrdnizer kev
Front
'I
145025
SERVICE POINTS OF DISASSEMBLY
NPIPFAA
1. REMOVAL OF BALL BEARING INNER RACE /
io.
SECOND SPEED GEAR
Holding second speed gear on press base, push rear end of
mainshaft to remove bearing inner race-(double bearing
only), gear bearing sleeve, first speed gear, Ist-2nd speed
synchronizer and second speed gear.
INSPECTION
N2lPGAA
l
Check synchronizer ring for worn and damaged internal
threads.
--
l
With synchronizer assembled to cone of each gear, check
dimension "A".
.-
If "A" exceeds the limit, replace synchronizer ring and/or my;
gear.
-~
Limit: 0.5 mm (.OZO in.)
SERVICE POINTS OF REASSEMBLY
NZlPHAA
17. INSTALLATION OF 3RD-4TH SYNCHRONIZER SLEEVE /
16.3RD-4TH SYNCHRONIZER HUB / 15. SYNCHRONIZ-
ER KEY / 14. SYNCHRONIZER SPRING
(1) Mate synchronizer hub with sleeve using mark made at
disassembly. Make sure that hub and sleeve slide
smoothly. If they slide unsmoothly, replace hub and
sleeve assembly.
(2) 3rd-4th synchronizer sleeve has teeth missing at six _-
./ -1, portions. Assemble hub to sleeve in such a way that
. _
center
tooth "T" between two missing teeth will touch
synchronizer key.
(3) Use care when installing 3rd-4th synchronizer hub since
only 3rd-4th synchronizer is directional. Smaller dia-
meter side "A" of center boss is front of 3rd4th _
synchronizer hub.