Page 1 Hardware Supplementary Conditions Reserved Functions Commissioning SINUMERIK 840D sl PLC Program CNC: ShopMill Signal Description Machine Data Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Tool Management Additional Functions...
Page 2: Contents
This publication was produced with Interleaf V 7 and the necessary corrections are included in the following editions. Suggestions for improvement are also welcome. © Siemens AG 2006 Subject to change without prior notice. Order No. 6FC5 397–4AP10–1BA0 Siemens–Aktiengesellschaft Printed in the Federal Republic of Germany...
Page 3 More detailed information about other publications concerning SINUMERIK 840D sl and publications that apply to all SINUMERIK controls (e.g., Universal Interface, Measuring Cycles, etc.) can be obtained from your local Siemens branch office. A monthly updated documentation overview with the available languages can be found on the Internet under: http://www.siemens.com/motioncontrol...
Page 4 Depending on the hazard level, warnings are indicated in a descending order as follows: Danger This warning indicates that death or severe personal injury will result if the appropriate precautions are not taken. © Siemens AG 2006 All Rights Reserved SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 5 Siemens. Correct, reliable operation of the product required proper transport, storage, positioning and assembly, as well as careful operation and maintenance.
Page 6 In this manual, the units of the parameters are always indicated as metric values. measurement The equivalent imperial units are shown in the table below. Metric Inch mm/tooth in/tooth mm/min in/min mm/rev in/rev m/min ft/min © Siemens AG 2006 All Rights Reserved SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 11: Hardware
MCP 310 6FC5203--0AF23--1AA0 CNC full keyboard KB 310C 6FC5203--0AF21--0AA0 MCP 483 6FC5203--0AF22--1AA1 MCP 483C 6FC5203--0AF22--0AA0 Key cap for 6FC5248--0AF12--0AA0 Colored 6FC5248--0AF21--0AA0 Clear © Siemens AG 2006 All Rights Reserved 1-11 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 13: Supplementary Conditions
HMI Embedded, SINUMERIK 840D sl, IM2sl Commissioning HMI Embedded /IAM/, Commissioning Manual CNC: Basic software and HMI Advanced, SINUMERIK 840D sl/840D/840Di/810, IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 2-13 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 15: Reserved Functions
CYCPE_US.SPF or CYCPE1US.SPF. Save these cycles in the directory for user cycles or manufacturer cycles. © Siemens AG 2006 All Rights Reserved 3-15 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 17: Commissioning
The exact contents of the DVD are located in the file SIEMENSD.RTF (German) or SIEMENSE.RTF (English). A compatibility list is located in the file 840D_sl_compatibility_list.xls. © Siemens AG 2006 All Rights Reserved 4-17 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 18: Prerequisites
Spanish, and Chinese). ShopMill The CD contains the software in 6 languages (German, English, French, Italian, Spanish, and Chinese). for PCU 50.3 © Siemens AG 2006 All Rights Reserved 4-18 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 19: Initial Start-Up
HMI Embedded, SINUMERIK 840D sl, IM2 Commissioning HMI Embedded, /IAM/, Commissioning Manual CNC: Basic software and HMI Advanced, SINUMERIK 840D sl/840D/840Di sl/810D IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 4-19 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 20 (2) In a second step, the individual functions are started in several runs. The startup sequence for these functions is described in the following sections. © Siemens AG 2006 All Rights Reserved 4-20 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 21: Shopmill Installation On Ncu (Hmi Embedded)
References: //IAM/, Commissioning Manual CNC: HMI and /HMI Advanced,SINUMERIK 840 sl/840D/840Di/810D, IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 4-21 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 22: Plc Startup
The sample files are located in the toolbox in the subdirectory 8x0d under \ShopMill_Turn. Download PLC user project to PLC Fig. 4-2 PLC commissioning © Siemens AG 2006 All Rights Reserved 4-22 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 23: Nck Startup
(see chap. 7.1 ”NCK machine data for ShopMill”) NCK Reset Fig. 4-3 NC SINUMERIK 840D sl installation and startup © Siemens AG 2006 All Rights Reserved 4-23 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 24 Load the cycles M_CYCLES.ARC STANDARD_CYCLES and from MEASURING_CYCLES. MANUFACTURER_CYCLES. Load the cycles JOG_MEAS.ARC from MEASURING_CYCLES/JOG_MEAS. Fig. 4-4 NCK SINUMERIK 840D sl installation and startup © Siemens AG 2006 All Rights Reserved 4-24 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 25: Display Machine Data
The acceptance certificate can be used to test the installed ShopMill functions once the ShopMill installation and startup have been completed. The acceptance certificate is included on the ShopMill CD–ROM. © Siemens AG 2006 All Rights Reserved 4-25 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 27: Plc Program
FB 110 DB 110 TM_W_UK. English same as TM_W_GR.AWL and TM_WO_GR.AWL TM_WO_UK. The sample blocks are located in the toolbox under \ShopMill_Turn. © Siemens AG 2006 All Rights Reserved 5-27 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 28: Standard Interface Signals For/From Shopmill
”index circle thread tapping with positioning on circle”. © Siemens AG 2006 All Rights Reserved 5-28 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 29: Signal Description
SK number (as predefined in the control (Task+1)) Classic (HMI Embedded) 201: SM machine 202: SM directory 203: SM program 204: SM alarms/messages 205: SM tool © Siemens AG 2006 All Rights Reserved 6-29 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 30 242 Simultaneous recording – Top view* 243 Simultaneous recording – 3–plane view* 244 Simultaneous recording – Volume model* 250 Expanded softkey bar – Setting © Siemens AG 2006 All Rights Reserved 6-30 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 31 920 Run screen in operating area machine MDA* 930 Run screen in operating area auto machine* * = If image is available © Siemens AG 2006 All Rights Reserved 6-31 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 32: Hmi Interface Db21
So that an alarm is output in the event of a start being attempted while the global start lock is activated, bit 6 in the machine data 16956 $MN_ENABLE_ALARM_MASK must be set. © Siemens AG 2006 All Rights Reserved 6-32 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 33: Overview Of The Former Shopmill Interface
Omitted since ShopMill PLC no longer exists Assignment of spindle/axis data CMM_IN.user_defined_spindle_control Omitted since ShopMill PLC no longer exists User–defined spindle control © Siemens AG 2006 All Rights Reserved 6-33 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 34 Ignore NCK alarm in the event of cycle start manipulated 11.1 CMM_IN.get_tool_data Omitted since the NC start of ShopMill is no longer Update tools data manipulated © Siemens AG 2006 All Rights Reserved 6-34 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 35: Signals From Shopmill (Output Signals)
ShopMill on NCU (HMI Embedded): DB19.DBB21 36.2 CMM_OUT.spindle_start_req Standard interface DB3x.DB64.6 and Spindle start requested (M3/M4 output to DB3x.DB64.7 spindle) © Siemens AG 2006 All Rights Reserved 6-35 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 36 (see also display MD 9739 to 9746) 42.6 CMM_OUT.tool_m_function_3_activ Omitted since ShopMill PLC no longer exists Tool–specific function 3 valid (see also display MD 9739 to 9746) © Siemens AG 2006 All Rights Reserved 6-36 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 37 Omitted since ShopMill PLC no longer exists Tool–specific function 4 valid (see also display MD 9739 to 9746) CMM_OUT.mask_number Standard interface signal Current image number from ShopMill DB19.DBW24 © Siemens AG 2006 All Rights Reserved 6-37 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 38 6 Signal Description 11/2006 Overview of the former ShopMill interface Space for your notes © Siemens AG 2006 All Rights Reserved 6-38 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 39: Machine Data
Power On (softkey ”NCK reset”) cf: Configuration (softkey ”Set MD effective”) so: Immediately (no action required) re: Reset (”Reset” key on machine control panel) © Siemens AG 2006 All Rights Reserved 7-39 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 40 Change to the ShopMill operator interface and in automatic operating mode select the ”Simultaneous recording” function. Start the following test program: G0 G91 LABEL: X–1 Y–1 Z–1 GOTOB LABEL © Siemens AG 2006 All Rights Reserved 7-40 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 41 CLOCK_TIME_RATIO or the position controller cycle in MD 10050 $MN_SYSCLOCK_CYCLE_TIME. Adapting the interpolator cycle has the advantage that axis optimization is not altered. Repeat the steps described. © Siemens AG 2006 All Rights Reserved 7-41 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 42: Display Machine Data For Shopmill
Retraction distance for deep hole drilling –1 9656 $MM_CMM_CYC_DRILL_RELEASE_DIST Retraction distance for boring –1 9657 $MM_CMM_CYC_MIN_CONT_PO_T O_RAD Variation of smallest possible cutter radius in percent © Siemens AG 2006 All Rights Reserved 7-42 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 43 9741 $MM_CMM_M_CODE_T OOL_FUNC_2_ON M code for tool–specific function 2 ON –1 9742 $MM_CMM_M_CODE_T OOL_FUNC_2_OFF M code for tool–specific function 2 OFF –1 © Siemens AG 2006 All Rights Reserved 7-43 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 44 Measuring probe length referenced to lower edge 9779 $MM_CMM_MEAS_PROBE_IS_MONO Workpiece measuring probe is mono probe 9855 $MM_ST_CYCLE_T AP_SETTINGS Settings for thread tapping © Siemens AG 2006 All Rights Reserved 7-44 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 45 7 Machine Data 11/2006 Display machine data for ShopMill MD identifier Comment Preset num- default 9999 $MM_TRACE Test flags for internal diagnosis © Siemens AG 2006 All Rights Reserved 7-45 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 46: Description Of Display Machine Data
You enter the machine index of an analog spindle for the drive load display in this MD. The thread tapping is carried out with an analog tool spindle with compensation chuck. © Siemens AG 2006 All Rights Reserved 7-46 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 47 The incremental upper limit is only effective if the active protection level is greater than the protection level set in MD 9203 USER_CLASS_WRITE_FINE. The absolute upper limit is set in MD 9639 $MM_CTM_MAX_TOOL_WEAR. © Siemens AG 2006 All Rights Reserved 7-47 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 48 Bit 22: Do not include measuring probe for the function ”Unload all”. Bit 23: Reserved Bit 24: Put magazine in wear list © Siemens AG 2006 All Rights Reserved 7-48 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 49 Change becomes effective after: POWER ON Protection level: 3/4 Units: mm Data type: LONG Valid as of software version ShopMill 4.3 Significance: Reserved © Siemens AG 2006 All Rights Reserved 7-49 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 50 This MD is for calculating thread depth K for a metric thread according to pitch P (mm/rev) and thread type (external/internal thread). 0 = Thread depth K is not calculated 1 = Thread depth is calculated. © Siemens AG 2006 All Rights Reserved 7-50 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 51 Valid as of software version: ShopMill 6.4 Significance: The factor for converting thread pitch to thread depth for metric internal threads is defined in this MD. © Siemens AG 2006 All Rights Reserved 7-51 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 52 The coordinate system can take on the positions listed below. Also note MD 9719 $MM_CMM_OPTION_MASK, bit 31. Examples: 0: Vertical milling machine 16: Horizontal milling machine, boring mill © Siemens AG 2006 All Rights Reserved 7-52 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 53 Valid as of software version ShopMill 4.3 Significance: This MD is used to activate tool monitoring. Tool monitoring is not displayed Tool monitoring is displayed © Siemens AG 2006 All Rights Reserved 7-53 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 54 This MD is required for milling contour pockets. This parameter is used to stipulate the percentage by which the radius of the cutter being used may be smaller than the one used for generation. © Siemens AG 2006 All Rights Reserved 7-54 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 55 ShopMill 4.3 Significance: This MD is used to define how the tool should be displayed or entered: 0 = radius 1 = diameter © Siemens AG 2006 All Rights Reserved 7-55 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 56 This MD is used to stipulate the M function if in the tools list coolants I and II are both active at the same time. Value: –1 = No M function xy = M function xy for coolant I and II © Siemens AG 2006 All Rights Reserved 7-56 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 57 This MD defines the state of newly created tools: 0 = Tool with variable location coding in the magazine 1 = Tools with fixed location coding in the magazine © Siemens AG 2006 All Rights Reserved 7-57 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 58 ShopMill 5.1 Significance: This MD is used to stipulate the M function for coolant II; this is output when the tool is changed. © Siemens AG 2006 All Rights Reserved 7-58 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 59 Data type: UBYTE Valid as of software version ShopMill 5.3 Significance: The number of the channel axis is entered in this MD. © Siemens AG 2006 All Rights Reserved 7-59 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 60 Valid as of software version ShopMill 6.4 Significance: The number of the channel axis for the front axis is entered in this MD. © Siemens AG 2006 All Rights Reserved 7-60 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 61 2 = 5th axis is displayed on the operator interface and can be programmed 3 = 5th axis is displayed on the operator interface only for reference point approach © Siemens AG 2006 All Rights Reserved 7-61 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 62 PLC without confirmation. Bit 0: Coolant 1 ON Bit 1: Coolant 2 ON Bit 2: Coolant 1 and 2 ON Bit 3: Coolant OFF © Siemens AG 2006 All Rights Reserved 7-62 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 63 The value –1 means that the M function is not output. If both M commands of function 1 =–1, the corresponding field is not displayed on the inter- face. © Siemens AG 2006 All Rights Reserved 7-63 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 64 The value –1 means that the M function is not output. If both M commands of function 3 =–1, the corresponding field is not displayed on the inter- face. © Siemens AG 2006 All Rights Reserved 7-64 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 65 The position of the fixed point can also be determined via the function ”Manual machine” → ”Measuring tool” ”Adjusting fixed point”. The determined position is then automatically entered into this MD. © Siemens AG 2006 All Rights Reserved 7-65 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 66 Note For a description of the display machine data for measuring cycles, please refer to Section 9.1.2 ”Display machine data measuring cycles”. © Siemens AG 2006 All Rights Reserved 7-66 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 67 Bit 0: Reserved Bit 1: Display system messages from HMI in the dialog line (for diagnostics purposes only). Bits 2 to 4: Reserved © Siemens AG 2006 All Rights Reserved 7-67 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 68 7 Machine Data 11/2006 Display machine data for ShopMill Space for your notes © Siemens AG 2006 All Rights Reserved 7-68 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 69: Tool Management
Chain and disk–type magazines can be managed. The maximum number of magazines is set in the NC. The magazine list can be hidden via the display MD 9674 $MM_CMM_ENABLE_TOOL_MAGAZINE. © Siemens AG 2006 All Rights Reserved 8-69 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 70 Manual tools are tools that are stored in the tool list but not in the magazine. These tools must be attached/detached manually to/from the spindle. © Siemens AG 2006 All Rights Reserved 8-70 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 71 ShopMill operator interface only if they refer to the tool currently loaded in the spindle. © Siemens AG 2006 All Rights Reserved 8-71 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 72: Startup Sequence
With PCU 50.3 you can also start up tool management (generating configuration file and PLC data) via the CNC–ISO operator interface. References: /FBW/, Description of Tool Management Functions © Siemens AG 2006 All Rights Reserved 8-72 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 73: Startup In Nck
It is not necessary to enter the number of tools multiplied by 9 cutting edges. You can simply specify approximately how many cutting edges you will need in total. © Siemens AG 2006 All Rights Reserved 8-73 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 74 For a detailed description of the NCK machine data of the tool management, see the following chapter 8.3.2 ”Description of NCK machine data for tool man- agement”. © Siemens AG 2006 All Rights Reserved 8-74 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 75: Description Of Nck Machine Data
Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á © Siemens AG 2006 All Rights Reserved 8-75 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 77 (Tx...Tx) Bit 12=0: The preparation command is not executed if the tool is already inserted in the spindle.. © Siemens AG 2006 All Rights Reserved 8-77 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 78 (If after selection but before loading the tool becomes no longer usable, a non–correctable alarm may result.) © Siemens AG 2006 All Rights Reserved 8-78 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 79 M function M06, in accordance with DIN66025. Corresponding to... MD 22550 TOOL_CHANGE_MODE Additional references Description of functions: Tool Offset (W1) © Siemens AG 2006 All Rights Reserved 8-79 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 80 If the tool on the spindle is blocked T0 is programmed in the start init. block. Corresponding to... MD 22550 TOOL_CHANGE_MODE Additional references Description of functions: Tool Offset (W1) © Siemens AG 2006 All Rights Reserved 8-80 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 81: Creating And Loading The Configuration File
– 1 spindle – 2 grippers – 2 load points If necessary, adapt the configuration files in the lines typed in bold print. © Siemens AG 2006 All Rights Reserved 8-81 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 82 ; Consider adjacent location (1: on) $TC_MPP4 [1,2]=2 ; Location status (2: Location free) $TC_MPP5 [1,2]=2 ; Location type index (2: location no. 2) © Siemens AG 2006 All Rights Reserved 8-82 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 83 ; Consider adjacent location $TC_MPP4 [9999,1]=2 ; Location status (2: Location free) $TC_MPP5 [9999,1]=1 ; Location type index (1: location no. 1) © Siemens AG 2006 All Rights Reserved 8-83 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 84 Number of magazines (in this case: 1) $TC_MAP6 Magazine data Number of locations, e.g. number of buffer locations: 3 = 1 spindle and 2 grippers $TC_MAP7 © Siemens AG 2006 All Rights Reserved 8-84 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 85 Any values can be entered here. The values must match the tools to be loaded at the location. Buffers and loading points have the value 0! © Siemens AG 2006 All Rights Reserved 8-85 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 86 In ShopMill the tool change is initiated by a tool–changing cycle. This cycle is called from the ShopMill cycles where a tool can be programmed. © Siemens AG 2006 All Rights Reserved 8-86 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 87: Startup In The Plc
Block FC 6 is called by the basic PLC program and must not be called again in the PLC user program. © Siemens AG 2006 All Rights Reserved 8-87 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 88 Implement call FC 8 and create PLC data (DB4). For this purpose, either adjust the blocks FC 100 and FB110 in the directory \ShopMill_Turn or use your own blocks. © Siemens AG 2006 All Rights Reserved 8-88 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 89: Example For Fc 100 And Fb 110
The block includes the following functions: Acknowledge load/unload/relocate for 1st loading point Acknowledge prepare/change for 1st spindle Abort, i.e. negative acknowledgment for the above–mentioned functions © Siemens AG 2006 All Rights Reserved 8-89 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 90 Abort for one of the above–mentioned func- tions Note MD 9673 CMM_TOOL_LOAD_STATION defines the interface via which the magazine will be loaded or unloaded. © Siemens AG 2006 All Rights Reserved 8-90 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 91: Signal Description
If you need to change the data for magazines, buffers, or loading positions, de- lete data blocks DB 71 to DB 74 and restart the PLC. © Siemens AG 2006 All Rights Reserved 8-91 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 92 ShopMill on NCU (HMI Embedded)); it is automatically considered for PCU 50.3). Load point 1 is also used to relocate/position tools in any location (e.g. buffer location). © Siemens AG 2006 All Rights Reserved 8-92 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 93 Spindle 2: n = 52 Spindle 3: n = 100 n = (m–1)* len + 4 m = Location number of change position len = 48 © Siemens AG 2006 All Rights Reserved 8-93 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 94 DBB(n+3) Tool management no. Data block Signal(s) Edge evaluation: Signal(s) updated: Conditional Signal(s) valid from SW: 2 Description Associated tool management number © Siemens AG 2006 All Rights Reserved 8-94 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 95 Signal(s) Edge evaluation: Signal(s) updated: Conditional Signal(s) valid as of SW:: 2 Description Source location no. of new tool Corresponding to... DBW(n+20) © Siemens AG 2006 All Rights Reserved 8-95 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 96 Data block Signal(s) Edge evaluation: Signal(s) updated: Conditional Signal(s) valid from SW: 2 Description Specification of new tool size bottom in half locations. © Siemens AG 2006 All Rights Reserved 8-96 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 97 Signal(s) updated: Signal(s) valid from SW: Description DB 72 DBW(n+46) Reserved Data block Signal(s) Edge evaluation: Signal(s) updated: Signal(s) valid from SW: Description © Siemens AG 2006 All Rights Reserved 8-97 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 98 Relocate tool to default magazine The default setting and machine data description can be found in Section 7.2 ”Display Machine Data for ShopMill”. © Siemens AG 2006 All Rights Reserved 8-98 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 99: Tool Change Cycle
25 ($TC_DP25). You need to create a tool change cycle, e.g. L6, for the machine–specific parts of the tool change. © Siemens AG 2006 All Rights Reserved 8-99 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 100 ; If simulation active ; Approach tool change position: SUPA D0 G0 G90 G40 G60 Z=_WWP ENDIF ENDIF ;Load tool: Tool management and PLC M206 © Siemens AG 2006 All Rights Reserved 8-100 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 101 3. Execute tool change (M206) The tool must be at a safe height after tool change so that all motions in the plane are permissible. © Siemens AG 2006 All Rights Reserved 8-101 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 102: Manual Tools
PLC. Bit 5 in DB72 DBB (n+0) is set to load the tool and bit 6 to unload it. © Siemens AG 2006 All Rights Reserved 8-102 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 103: Activating The Spindle, Coolant, And Tool–Specific Functions
MD 9739 $MM_CMM_M_CODE_TOOL_1_ON MD 9740 $MM_CMM_M_CODE_TOOL_1_OFF MD 9741 $MM_CMM_M_CODE_TOOL_2_ON MD 9742 $MM_CMM_M_CODE_TOOL_2_OFF MD 9743 $MM_CMM_M_CODE_TOOL_3_ON MD 9744 $MM_CMM_M_CODE_TOOL_3_OFF MD 9745 $MM_CMM_M_CODE_TOOL_4_ON MD 9746 $MM_CMM_M_CODE_TOOL_4_OFF © Siemens AG 2006 All Rights Reserved 8-103 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 104 You can change the cursor texts for ”Coolant 1/2 on/off” and ”Tool–spec. fct. 1, texts ...” (see Section 8.9 ”Modifying Texts for Tool–specific Functions”). © Siemens AG 2006 All Rights Reserved 8-104 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 105: Modifying Texts For Tool–Specific Functions
The texts of the tool–specific functions can be changed in the text file ALUC.TXT. For this purpose, select the texts in the directory /siemens/sinumerik/cycles/lng/deu you want to change and save the text files edited in the editor in the directory –...
Page 106 Additional information can be found in the following documentation: References: /IAM/, Commissioning Manual CNC Part 2 (HMI), SINUMERIK 840D sl/840D/840Di/810D IM2sl Commissioning HMI Embedded © Siemens AG 2006 All Rights Reserved 8-106 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 107: Pcu 50.3
The text language is assigned via the name of the text file. ”xx” is replaced by assignment one of the following codes in the text file name: © Siemens AG 2006 All Rights Reserved 8-107 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 108 Additional information can be found in the following documentation: References: /IAM/, Commissioning Manual CNC Part 2 (HMI), SINUMERIK 840D sl/840D/840Di/810D BE1 Operator interface extension © Siemens AG 2006 All Rights Reserved 8-108 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 109: Configuring The Operator Interface
If you want to change the softkey label (OEM tool list) and header (OEM tool list) of the additional list, you must define new texts (see chapter 8.10.7 ”De- fining texts”). © Siemens AG 2006 All Rights Reserved 8-109 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 110: Configuring Lists
Adapt the Define all changes from the standard settings in the configuration file configuration file TO_Mill.INI (see chapter 8.10.3 ”Creating the configuration file”). © Siemens AG 2006 All Rights Reserved 8-110 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 111: Creating The Configuration File
First specify in which tool management list you would like to make changes. [DISPLAY_IDENTIFIER] DISPLAY_IDENTIFIER: Tool management list © Siemens AG 2006 All Rights Reserved 8-111 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 112 Tool list, further cutting edges TOOL_WEAR Tool wear list TOOL_WEAR_2ND_EDGE Tool wear list, further cutting edges TOOL_MAGA Magazine list TOOL_LIST_OEM Additional list TOOL_LIST_OEM_2ND_EDGE Further cutting edges © Siemens AG 2006 All Rights Reserved 8-112 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 113 Wear length DRADIUS Wear radius DRADIUS_ Wear radius with possible diameter cal- DIAM culation T_OR_C Method of wear monitoring P_TIME Tool life © Siemens AG 2006 All Rights Reserved 8-113 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 114 * Parameter types: S = cutting edge data, W = tool data, M = magazine data. Parameter ”H number” will only be displayed if ShopMill is set up for ISO dia- lects (see Section 11.2 ”ISO Dialects”). © Siemens AG 2006 All Rights Reserved 8-114 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 115 POINTED_DRILL = 4=ANGLE LOCATOR = 3=EMPTY/ANGLE 3DCUTTER_110 = 5=N 3DCUTTER_111 = 5=N 3DCUTTER_121 = 5=N 3DCUTTER_155 = 5=N 3DCUTTER_156 = 5=N 3DCUTTER_157 = 5=N © Siemens AG 2006 All Rights Reserved 8-115 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 116: Adapting Individual Parameters
If the actual value of the parameter devices from the configured values, then the text, saved as DEFAULT, is displayed as cursor text. © Siemens AG 2006 All Rights Reserved 8-116 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 117: Defining Texts For The Magazine Locations On The Intermediate Buffer
2) are assigned texts for the display in the tool manager lists. A default text is displayed for additional magazine locations of the buffer. © Siemens AG 2006 All Rights Reserved 8-117 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 118: Designating A Load Magazine In The Tool List Sorted According To Magazines
3 are displayed directly after the magazine locations of the buffer in the tool list sorted according to magazine locations. © Siemens AG 2006 All Rights Reserved 8-118 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 119: Define Texts
The texts must not exceed the following number of characters: Softkey: 6 List header: 20 Column header parameter: 7 (dependent on the column width) Cursor text parameters: 45 © Siemens AG 2006 All Rights Reserved 8-119 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 120 Abbreviation Language German English French Italian Spanish Dutch Danish Finnish Swedish Polish Turkish Simplified Chinese Chinese (Traditional) Korean Hungarian Brazilian Portuguese Russian © Siemens AG 2006 All Rights Reserved 8-120 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 121 Table 8-11 Language assignment Abbreviation Language Czech Japanese In the file F:\USER\MBDDE.INI or F:\OEM\MBDDE.INI add the following line in the section [TextFiles]: UserZYK=F:\dh\cus.dir\aluc_ © Siemens AG 2006 All Rights Reserved 8-121 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 122: Importing Tool Data
ShopMill default setting low to be blocked for oversized tools. 1 = Do not disable adjacent location $TC_TP7[x] Magazine location type Number © Siemens AG 2006 All Rights Reserved 8-122 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 123 Angle for tapered tools Number [degrees] tool angle/bevel angle (facing tool) Number [degrees] $TC_DP12[x,y] Wear length Number [mm] Wear length Z Number [mm] © Siemens AG 2006 All Rights Reserved 8-123 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 124 Number [mm] $TC_MPP6[n,m] Magazine location number Number n: Magazine number m: Magazine location number For bit–coded parameters you must specify a hexadecimal value. © Siemens AG 2006 All Rights Reserved 8-124 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 125 ;Enable tool $TC_TP9[1]=1 ;Tool life monitoring $TC_DP1[1,1]=120 ;Tool type end mill $TC_DP3[1,1]=120.41 ;Length $TC_DP6[1,1]=5 ;Radius $TC_DP24[1,1]=3 ;Number of teeth ;End of program © Siemens AG 2006 All Rights Reserved 8-125 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 127: Additional Functions
The functional test of the measuring probe is carried out by a part program. References: /PGA/, Programming guide /BNM/, User Manual, Measuring cycles © Siemens AG 2006 All Rights Reserved 9-127 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 128: Display Machine Data Measuring Cycles
Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á output within this range the error message ”Probe does not switch” is output. © Siemens AG 2006 All Rights Reserved 9-128...
Page 135: Network Link
HMI Embedded, SINUMERIK 840D sl, IM2sl Commissioning HMI Embedded /IAM/, Commissioning Manual CNC: Basic software and HMI Advanced, SINUMERIK 840D sl/840D/840Di/810D, IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 9-135 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 136: Miscellaneous
The cylinder surface transformation function is selected and deselected via ”Miscellaneous”, ”Transformations”, ”Cylinder surface” softkey on the ShopMill Operator interface and is described in: References: /BASsl/, Operation/Programming ShopMill © Siemens AG 2006 All Rights Reserved 9-136 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 137: Example Of How To Set An Axis Configuration
Channel axis XC 20080 $MC_AXCONF_CHANAX_NAME_TAB[1]=”YC” Channel axis YC 20080 $MC_AXCONF_CHANAX_NAME_TAB[2]=”ZC” Channel axis ZC 20080 $MC_AXCONF_CHANAX_NAME_TAB[3]=”A” Channel axis A 20080 $MC_AXCONF_CHANAX_NAME_TAB[4]=”C” Channel axis C © Siemens AG 2006 All Rights Reserved 9-137 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 138 Sign for the rotary axis for the 2nd TRACYL transformation 24870 $MC_TRACYL_BASE_TOOL[n]=0 Vector of the basic tool for the 2nd TRACYL transformation © Siemens AG 2006 All Rights Reserved 9-138 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 139 1st data block must always be used for ”Cylinder surface transformation without groove side offset” (= 512) and the 2nd data block for ”Cylinder surface transformation with groove side offset” (=513). © Siemens AG 2006 All Rights Reserved 9-139 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 140: Swivel Heads And Tables
Load swivel head 112325 Replace swivel head In addition, the swivel cycle TOOLCARR is called for loading/unloading or re- placing swivel heads. © Siemens AG 2006 All Rights Reserved 9-140 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 141: Multiple Clamping
Clamping 1 Clamping 4 Clamping 2 Rotary axis A Clamping 3 Machine table Fig. 9-3 Rotating clamping device (reversible clamping device) © Siemens AG 2006 All Rights Reserved 9-141 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 142 G0 A=DC(180) ENDIF IF _ACT==4 G0 A=DC(270) ENDIF ;–––––––––––––––––––––––––––––––––––– ; Calculate current zero offset _NV=_NPV+_ACT ; No calculation permitted here N10 G[8]=_NV © Siemens AG 2006 All Rights Reserved 9-142 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 143: Measuring Cycle Support In The G Code Editor
Restart the machine. If required, modify the characteristics for the measuring cycle support in the ”Startup” → ”>” → ”Measuring cycles” menu. © Siemens AG 2006 All Rights Reserved 9-143 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 144 Restart the PCU 50.3. If required, modify the characteristics for the measuring cycle support in the ”Startup” → ”>” → ”Measuring cycles” menu. © Siemens AG 2006 All Rights Reserved 9-144 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 145: Customer–Specific Operator Interface
For the procedure for configuring this and exchanging the boot–up image, please refer to: References: /IAM/, Commissioning Manual CNC: Basic software and HMI Advanced, SINUMERIK 840D sl/840D/840Di/810D, IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 10-145 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 146: Configuring The Custom Screen
Operating Area Vertical softkey 6 X–pos. = 33 Y–pos. = 52 Program – height = 378 pixels Drilling/Milling width = 523 pixels © Siemens AG 2006 All Rights Reserved 10-146 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 147 Horizontal softkey 6 Small SC826 Horizontal softkey 6 Average SC8261 Horizontal softkey 6 Large SC8262 Messages/Alarms oper- Horizontal softkey 7 SC857 ating area © Siemens AG 2006 All Rights Reserved 10-147 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 148 Manual operating mode – Zero point work- Vertical softkey 3 SC8133 piece Manual operating mode – Zero point work- Vertical softkey 4 SC8134 piece © Siemens AG 2006 All Rights Reserved 10-148 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 149 Operating area program – Miscellaneous Vertical softkey 6 SC8966 – Tool measurement Operating area program – Miscellaneous Vertical softkey 7 SC8967 – Tool measurement © Siemens AG 2006 All Rights Reserved 10-149 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 150: Transferring Cycles To The Machining Plan
The screen form name of the cycle will appear in the machining plan as plain text. © Siemens AG 2006 All Rights Reserved 10-150 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 151: Linking Cycles Into The Machining Plan
This allows for implementing modal changes for the subsequent technol- ogies. Application example: Toggle between the parallel axes W and Z for a boring mill. © Siemens AG 2006 All Rights Reserved 10-151 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 152 E_DR_TXE.COM files respectively. A number of help displays are also included with the sample cycle. Please see the README.TXT file for information on how to install the cycle. © Siemens AG 2006 All Rights Reserved 10-152 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 153: Integrating Measuring Cycles
→ ”Zero point workpiece”, via which you can call up your measuring cycles. Such a vertical softkey menu already exists behind the ”Miscellaneous” → ”Measure tool” entry softkey. © Siemens AG 2006 All Rights Reserved 10-153 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 154: Shopmill Open (Pcu 50.3)
You must also install the Windows applications in the OEM directory and define them in the REGIE.INI file. This does not apply to Siemens additional products. You must install those in the ADD_ON directory. See the ShopMill CD–ROM: References: User’s Guide HMI Programming Package Part 1 (BN)
Page 155: User Status Display
16 x 16 pixels ico800 OP 012 (800 x 600) 20 x 20 pixels ico1024 OP 015 (1024 x 768) 27 x 26 pixels © Siemens AG 2006 All Rights Reserved 10-155 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 156: Configuring The User Status Display
You do not need to specify blank positions. References: /IAM/, Commissioning Manual CNC: Basic software and HMI Advanced, SINUMERIK 840D sl/840D/840Di/810D, IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 10-156 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 157 Open the file using the editor and assign the desired positions to the user sym- bols. References: /IHE/, Commissioning Manual CNC: Basic software and HMI Embedded, SINUMERIK 840D sl, IM2sl Commissioning HMI Embedded © Siemens AG 2006 All Rights Reserved 10-157 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 158: Op Hotkeys, Plc Keys
KEYS.INI, not via DB 19 interface. The file KEYS.INI must feature the following entry in the section [HMI_INI_FILES]: Task6 = shopmill.ini © Siemens AG 2006 All Rights Reserved 10-158 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 159: Miscellaneous
Access to programs, data and functions is protected on a user basis via 8 hierarchical protection levels. These are divided into (see table 11-1): 4 password levels for Siemens, machine manufacturer and end user 4 keyswitch positions for end user This provides a multilevel safety concept for controlling access rights.
Page 160 Access rights for protection levels 4 to 7 are merely suggested settings and can be altered by the machine tool manufacturer or end user. © Siemens AG 2006 All Rights Reserved 11-160 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 161: Password
These passwords are entered as the defaults on system power–up in startup mode (NCK startup switch in position 1). The default passwords should be changed in order to guarantee reliable access protection. © Siemens AG 2006 All Rights Reserved 11-161 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 162: Keyswitch Settings
Only one interface signal must be set. If several interface signals are set simultaneously, keyswitch position 3 is activated internally in the control. © Siemens AG 2006 All Rights Reserved 11-162 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 163: Machine Data For Protection Levels
9264 USER_CLASS_TM_SKTLNEWTOOL Enable setting up of a new tool 9272 USER_CLASS_APPLICATION1 Release machine operating area (for ShopMill on NCU (Emb.); protection level 1) © Siemens AG 2006 All Rights Reserved 11-163 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 164 The protection level defaults may need to be changed by the machine manufac- turer or end user. Protection levels 0 to 3 can also be entered. © Siemens AG 2006 All Rights Reserved 11-164 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 165: Operator Interface For Shopmill On The Ncu (Hmi Embedded)
9273 MM_USER_CLASS_APPLICATION [4] = 1 9273 MM_USER_CLASS_APPLICATION [6] = 1 9273 MM_USER_CLASS_APPLICATION [10] = 1 9273 MM_USER_CLASS_APPLICATION [17] = 1 9414 MM_TM_KIND_TOOLMANAGEMENT = 1 © Siemens AG 2006 All Rights Reserved 11-165 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 166: Iso Dialects
ISO dialects please refer to the following documen- tation: References: /FBFA/, Description of Functions ISO Dialects © Siemens AG 2006 All Rights Reserved 11-166 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 167: Spindle Control
If the spindle must be stopped when the program is running, then the ”Feed Stop/Spindle Stop” interface signal must be set in the user PLC (DB3x.DBX4.3). © Siemens AG 2006 All Rights Reserved 11-167 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 168: Analog Spindles
Whether the analog spindle features a transmitter can be determined by means of MD 30200 $MA_NUM_ENCS (0 = no transmitter). © Siemens AG 2006 All Rights Reserved 11-168 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 169: Automatically Generated Programs
Data which needs to remain stored when the machine is next switched off (e.g. the last selected program) is saved in this program. © Siemens AG 2006 All Rights Reserved 11-169 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 170: Version Display
HMI Advanced, SINUMERIK 840D sl/840D/840Di/810D, IM4 Commissioning HMI Advanced /BAD/ HMI Advanced Operating Instructions, SINUMERIK 840D sl/840D/840Di/810D BEMsl/HMI Embedded Operating Instructions, SINUMERIK 840D sl © Siemens AG 2006 All Rights Reserved 11-170 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 171: Action Log
MD 9012 $MM_ACTION_LOG_MODE. The log is stored in the F:\MMCOW32\TMP\_AC_LOG.BIN file. No support for display or readout of this file is provided. © Siemens AG 2006 All Rights Reserved 11-171 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 172: Mold Making
5--axis processing” (Order No. 6FC5 800--0AM17--0YB0). The most important machine--specific machine data items are listed below. This list is not necessarily complete. © Siemens AG 2006 All Rights Reserved 11-172 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill - - 11/2006 Edition...
Page 173 G-code editor of ShopMill. More detailed information about the cycles ”High Speed Settings” and ”CYC_832T” can be found in: References: /PGZ/, Programming Guide Cycles © Siemens AG 2006 All Rights Reserved 11-173 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 174: Data Storage, Data Transfer
The programs are copied to the hard disk. ShopMill on NCU (HMI Embedded) The programs are copied to the user memory of the CompactFlash card. © Siemens AG 2006 All Rights Reserved 11-174 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 175 Main program file: Part program (main program) Manual Data Automatic Multi–Port Interface Numerical Control The NC control comprises the components NCK, PLC, PCU and COM. © Siemens AG 2006 All Rights Reserved A-175 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 176: A Abbreviations
Softkey Sub Program File Subroutine Statement List Software Tool management T No. Tool number Tool Offset Active: Identifier for tool offsets Tool © Siemens AG 2006 All Rights Reserved A-176 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 177 A list of documents, updated on a monthly basis, is available on the Internet for the available languages at: http://www.siemens.com/motioncontrol Select the menu items––> ”Support” ––> ”Technical documentation” ––> ”Over- view of documents”, or ”DOConWEB”. © Siemens AG 2006 All Rights Reserved B-177 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 179 Measuring cycles, Display machine data, 9-128 Display machine data, 7-42 Multiple clamping, 9-141 End of program, 11-167 NC machine data, 7-39 Example source files, 5-27 © Siemens AG 2006 All Rights Reserved C-179 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 180 Software startup Data transfer, 4-17 ShopMill, 4-17 Version display, 11-170 Spindle control, 11-167 Spindles, analog, 11-168 Start softkey, 10-146, 10-147 Window ID, 11-171 © Siemens AG 2006 All Rights Reserved C-180 SINUMERIK 840D sl Commissioning Manual CNC: ShopMill – 11/2006 Edition...
Page 181 Suggestions SIEMENS AG Corrections A&D MC MS1 For Publication/Manual: Postfach 3180 SINUMERIK 840D sl D–91050 Erlangen ShopMill Phone: +49 (0) 180 5050 – 222 [Hotline] Fax: +49 (0) 9131 98 – 63315 [Documentation] Manufacturer/Service Documentation mailto:docu.motioncontrol@siemens.com Commissioning Manual From Order No.: 6FC5397–4AP10–1BA0...
Page 183 Overview of SINUMERIK 840D sl / 840Di sl Documentation General Documentation SINUMERIK SINUMERIK SINAMICS 840D sl S120 840Di sl Brochure Catalog NC 61 *) Catalog D21.1 Converter Chassis Units *) User Documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D sl 840D sl 840D sl 840D sl 840D sl...

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Siemens SINUMERIK 840DE sl Commissioning Manual

1 Hardware

2 Supplementary Conditions

3 Reserved Functions

4 Commissioning

5 PLC Program

6 Signal Description

7 Machine Data

8 Tool Management

9 Additional Functions

11 Miscellaneous

10 Customer–Specific Operator Interface

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