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CAMPING GENERATOR
SET uP, OPERATING, ANd SERvICING
distributed exclusively by Harbor Freight Tools
visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAvE THIS MANuAL.
©
Copyright
2008 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
1300 WATT
INSTRuCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
®
. All rights reserved. No portion of this manual or any artwork
66523
using an engine indoors CAN KILL YOu IN
MINuTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEvER use inside
a home or garage,
EvEN IF doors and
windows are open.
Only use OuTSIdE
and far away from
windows, doors, and
vents.
®
.
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Table of Contents
Troubleshooting
Related Manuals for Chicago Electric 66523
Summary of Contents for Chicago Electric 66523
- Page 1 CAMPING GENERATOR 1300 WATT 66523 SET uP, OPERATING, ANd SERvICING INSTRuCTIONS using an engine indoors CAN KILL YOu IN MINuTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEvER use inside Only use OuTSIdE...
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Page 2: Table Of Contents
TECHNICAL SPECIFICATIONS..................12 SERvICING........................12 TROuBLESHOOTING - ENGINE..................15 TROuBLESHOOTING - GENERATOR................17 PARTS LIST........................18 ASSEMBLY dIAGRAM....................19 PARTS LIST - ENGINE....................20 ASSEMBLY dIAGRAM - ENGINE.................21 WIRING dIAGRAM......................22 WARRANTY INFORMATION..................23 PLEASE REAd THE FOLLOWING................24 SKU 66523 For technical questions, please call 1-800-444-3353. Page 2... -
Page 3: Important Safety Information
Set up and use only on a flat, level, not avoided, could result in well-ventilated surface. minor or moderate injury. SKU 66523 For technical questions, please call 1-800-444-3353. Page 3... -
Page 4: Operating Precautions
Generator when it is and use common sense when operat- running. Do not lean or reach over ing this piece of equipment. Do not use this piece of equipment while SKU 66523 For technical questions, please call 1-800-444-3353. Page 4... -
Page 5: Service Precautions
When spills of fuel or oil occur, they Wear ANSI-approved safety goggles must be cleaned up immediately. and heavy duty work gloves during Dispose of fluids and cleaning materi- service. SKU 66523 For technical questions, please call 1-800-444-3353. Page 5... -
Page 6: Generator Precautions
Refer to local regulations for ground source information. If unsure of regulations or procedures, obtain assistance from a licensed or certified electri- cian. Insulate all connections and discon- nected wires. SKU 66523 For technical questions, please call 1-800-444-3353. Page 6... -
Page 7: Basic Engine Specifications
OPERATING INSTRuCTIONS terminals that are worn, discolored, or corroded. Keep terminals clean and Read the ENTIRE IMPORTANT tight. SAFETY INFORMATION section at the beginning of this manual including all text under SKU 66523 For technical questions, please call 1-800-444-3353. Page 7... - Page 8 Remove the Engine’s Dipstick and fueling. Remove the Fuel Cap (14) wipe it off with a clean rag. and check the fuel level. (See Figure A.) (See Figure B, next page.) SKU 66523 For technical questions, please call 1-800-444-3353. Page 8...
- Page 9 CHOKE LEvER FuEL LEvER FUEL TANK CAP (14) FUEL TANK (20) FIGURE B Then turn the Engine Power Switch to its “ON” position. FILTER (See Figure d, next page.) BASKET (19) SKU 66523 For technical questions, please call 1-800-444-3353. Page 9...
- Page 10 (1300 watts peak; or 1,000 watts rated) of the unit. Always reduce the load if the AC Circuit Breaker or DC Circuit Breaker trips off. Once the load is reduced, SKU 66523 For technical questions, please call 1-800-444-3353. Page 10...
- Page 11 FIGuRE H • Long power cords and extension cords draw additional power. Keep cord length at a minimum. (See Figure G.) dC OuTLET AC OuTLET SKU 66523 For technical questions, please call 1-800-444-3353. Page 11...
- Page 12 Turn the Fuel Lever to its “OFF” posi- Generator to a good ground connec- tion. (See Figure C.) tion on the chassis. Allow the Generator to completely cool before storing. SKU 66523 For technical questions, please call 1-800-444-3353. Page 12...
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Page 13: Servicing
Inspect the condition of the “O” ring at the neck of the dipstick and replace it if damaged. Replace the dipstick and screw it in snug. REV 09c SKU 66523 For technical questions, please call 1-800-444-3353. Page 13... - Page 14 Spark Plug can be dam- Every 50 Operation Hours: aged. (See Figure j.) Change engine oil. Install the new Spark Plug or the cleaned Spark Plug into the Engine. SKU 66523 For technical questions, please call 1-800-444-3353. Page 14...
- Page 15 Apply a thin coat of rust preventive oil to all uncoated metal parts. Cover and store in a dry, well-ventilat- ed area out of reach of children. SKU 66523 For technical questions, please call 1-800-444-3353. Page 15...
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Page 16: Troubleshooting - Engine
Engine valves or tappets Adjust valve clearance. If that does misadjusted or stuck. not work, clean or replace valves/ tappets. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 66523 For technical questions, please call 1-800-444-3353. Page 16... - Page 17 Intake valve stuck, choke stuck, Have qualified technician diagnose incorrect timing, clogged carburetor, and service engine. or overheated engine. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 66523 For technical questions, please call 1-800-444-3353. Page 17...
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Page 18: Troubleshooting - Generator
TROuBLESHOOTING - GENERATOR uNIT Problem Possible Cause Possible Solutions Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 66523 For technical questions, please call 1-800-444-3353. Page 18... -
Page 19: Parts List
Cylinder Head Cover (Down) Washer (#8) Nut (M8) Spring Washer (#8) Engine Mount Nut (M8) Washer (#8) Washer (#5) Bolt (M8 x 16) Bolt (M5 x 10) Oil Alarm Muffler Cover (Outside) SKU 66523 For technical questions, please call 1-800-444-3353. Page 19... -
Page 20: Assembly Diagram
ASSEMBLY dIAGRAM - GENERATOR SKU 66523 For technical questions, please call 1-800-444-3353. Page 20... -
Page 21: Parts List - Engine
31 Recoil starter assembly 32 Governor assembly 33 Cylinder head gasket Note: When ordering parts from this parts list, add an “A” suffix to the number ordered. Example: Crankcase is part number 1A. SKU 66523 For technical questions, please call 1-800-444-3353. Page 21... -
Page 22: Assembly Diagram - Engine
ASSEMBLY dIAGRAM - ENGINE Note: When referencing parts on this diagram. add an “A” suffix to the number. SKU 66523 For technical questions, please call 1-800-444-3353. Page 22... -
Page 23: Wiring Diagram
WIRING dIAGRAM SKU 66523 For technical questions, please call 1-800-444-3353. Page 23... - Page 24 The warranty repairs should be completed in a rea- sonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor SKU 66523 For technical questions, please call 1-800-444-3353. Page 24...
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Page 25: Please Read The Following
Any replacement part, provided it is equivalent in replacement parts. durability and performance, may be used in performance of maintenance or repairs. The owner is responsible SKU 66523 For technical questions, please call 1-800-444-3353. Page 25...