Chicago Electric 65414 Set Up, Operating, And Servicing Instructions

Chicago Electric 65414 Set Up, Operating, And Servicing Instructions

Chicago electric portable generator user manual 3000 rated watts/3500 max. watts

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3000 RATED WATTs/3500 MAX. WATTs
poRTAblE gEnERAToR
cERTifiED foR All sTATEs EXcEpT cAlifoRniA
sET up, opERATing, AnD sERvicing
visit our website at: http://www.harborfreight.com
Read this material before using this product.
failure to do so can result in serious injury.
sAvE This MAnuAl.
©
Copyright
2009 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
for technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 09j
Model
65414
insTRucTions
using an engine indoors cAn Kill You in
MinuTEs.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
nEvER use inside
a home or garage,
EvEn if doors and
windows are open.
®
. All rights reserved. No portion of this manual or any artwork
only use ouTsiDE
and far away from
windows, doors, and
vents.

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Summary of Contents for Chicago Electric 65414

  • Page 1 Tools required for assembly and service may not be included. for technical questions or replacement parts, please call 1-800-444-3353. Manual Revised 09j Model 65414 insTRucTions using an engine indoors cAn Kill You in MinuTEs. Engine exhaust contains carbon monoxide.
  • Page 2: Table Of Contents

    AnD DiAgRAM f - fuEl supplY sYsTEM ... 27 pARTs lisT AnD DiAgRAM g - sTARTER AnD gEnERAToR AssEMblY ... 28 WiRing DiAgRAM ... 29 liMiTED 1 YEAR / 90 DAY WARRAnTY ... 30 EMission conTRol sYsTEM WARRAnTY ... 30 SKU 65414...
  • Page 3: Important Safety Information

    WARning indicates a hazardous situation which, if not avoided, could result in death or serious injury. SKU 65414 for technical questions, please call 1-800-444-3353. cAuTion, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
  • Page 4: Operating Precautions

    Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. SKU 65414...
  • Page 5 Use the correct equipment for the application. Do not modify the SKU 65414 for technical questions, please call 1-800-444-3353. equipment and do not use the equipment for a purpose for which it is not intended.
  • Page 6 Do not refill the fuel tank while the engine is running or hot. Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed. Refuel in a well-ventilated area only. sAvE ThEsE insTRucTions. SKU 65414...
  • Page 7: Extension Cords

    16.1 – 20.0 TAblE A * Based on limiting the line voltage drop to five volts at 150% of the rated amperes. SKU 65414 for technical questions, please call 1-800-444-3353. If you are using one extension cord for more than one tool, add the...
  • Page 8: Basic Specifications

    These brackets hold the generator in place during shipment to prevent damage. They must be removed before use. see the photo above. sTART-up WATTs 2400 2200 2150 2100 3000 3100 SKU 65414...
  • Page 9: Controls

    15A Breaker Switch Plug for up 120V Duplex to 20A Receptacle for 15A or 20A plugs note: Be sure to use the proper plug for the amps needed. figure 1 SKU 65414 for technical questions, please call 1-800-444-3353. Page 9...
  • Page 10: Operating Instructions

    The Oil Sensor will automatically shut down the engine before the oil level falls below the safe/low limit. To avoid nuisance tripping of the Oil Sensor and damage to property, check that the oil level is at the SKU 65414...
  • Page 11: Checking And Filling Fuel

    Then replace the Fuel Tank Cap. start procedure before starting the engine: inspect the equipment and engine. SKU 65414 for technical questions, please call 1-800-444-3353. fill the engine with the proper amount and type of fuel and oil. Read the Equipment operation section that follows.
  • Page 12: Break-In Period

    If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the AC Circuit Breaker and the generator Engine Power Switch immediately. Then disconnect the appliance and examine it for signs of malfunction. SKU 65414...
  • Page 13: Control Panel Features

    Move to OFF position to stop engine. Power Indicator Light, when lit, shows that the generator is producing electrical energy. SKU 65414 for technical questions, please call 1-800-444-3353. AC Circuit Breaker Switch protects circuits when using AC power. 120 V~ duplex outlet provides two grounded outlets for standard 110- 120 V~ household appliances.
  • Page 14: Technical Specifications

    Washer. Re-install the Drain Plug and tighten it in place. Refill the oil to the proper level following the instructions under the Starting the Engine section. Air filter Element Maintenance Wipe off the air cleaner cover. SKU 65414...
  • Page 15: Spark Plug Maintenance

    Install the new spark plug or the cleaned spark plug into the engine. SKU 65414 for technical questions, please call 1-800-444-3353. Gasket-style: Finger-tighten until the gasket contacts the cylinder head, then about 1/2-2/3 turn more.
  • Page 16: Cleaning, Maintenance, And Lubrication Schedule

    Stop after one or two revolutions when you feel the piston start the compression stroke (when you start to feel resistance). Disconnect battery cables (if equipped). Apply a thin coat of rust preventive oil to all uncoated metal parts. SKU 65414...
  • Page 17 Change to fresh fuel if untreated gasoline has been sitting for a month, if treated gasoline has been sitting beyond the fuel stabilizer’s recommended time period, or if the engine does not start properly. SKU 65414 for technical questions, please call 1-800-444-3353. Page 17...
  • Page 18: Engine Troubleshooting

    Move Switch to ON position. Drain carburetor Bowl, clean Fuel Filter. Clean and re-gap plug at 0.030”. Replace plug if needed. Check timing and adjust. Check for damaged wires, test output. Check oil level, top off as needed. SKU 65414...
  • Page 19 Bent Piston Rod Worn Piston, Piston Ring or Cylinder Wall. Improper engine speed. Worn Crankshaft Main Bearing. SKU 65414 for technical questions, please call 1-800-444-3353. Replace fuel with 91+ octane premium unleaded gasoline. Adjust the choke. Have the timing checked by a qualified technician.
  • Page 20: Equipment Troubleshooting

    Take generator to qualified service technician. Reset the Breaker Switch to the ON position. Disconnect some appliances to reduce the load. Disconnect the 12 Volt appliance, then press the 12 VDC breaker switch IN. Reconnect the 12 V accessory. SKU 65414...
  • Page 21: Main Parts List

    Screw M5 Spring Washer 5 Washer 5 Spring Washer 6 Toothed Washer 5 Flange Screw M6x130 Rear cover Flange Screw M5x12 SKU 65414 for technical questions, please call 1-800-444-3353. MAin pARTs lisT part Exhaust Gasket Muffler Flange Screw M8 Frame...
  • Page 22: Diagram

    DiAgRAM Page 22 for technical questions, please call 1-800-444-3353. SKU 65414...
  • Page 23: Parts List And Diagram A - Crankcase Assembly

    Not all engine sub-assembly components shown on the following pages are available as separate replacement parts. They may be shown for informational purposes only. SKU 65414 for technical questions, please call 1-800-444-3353. parts list and Diagram A - crankcase Assembly...
  • Page 24: Parts List And Diagram B - Cylinder Head Assembly

    1-800-444-3353. parts list and Diagram b - cylinder head Assembly part # Description Cylinder Head Gasket Set Pin Exhaust Valve Intake Valve Tappet Pusher Stud AM 6 x 112 Lead Wind Cover Oil Pipe Seal Clip SKU 65414...
  • Page 25: Parts List And Diagram

    # Description Piston Ring Set Piston Ring Circlip Piston Piston Pin Connecting Rod Assembly Crankshaft Assembly SKU 65414 for technical questions, please call 1-800-444-3353. parts list and Diagram c - Assemblies part # Camshaft Assembly Flywheel Flywheel Fan Starting Flange Nut m 14 x 1.5...
  • Page 26: Parts List And Diagramd - Recoil Starter And Ignition Coil Assembly

    Complete Shroud Page 26 for technical questions, please call 1-800-444-3353. parts list and Diagram D - part # Diode Oil Sensor Bolt m 6 x 14 Bolt m 6 x 22 Ignition Coil Assembly Spark Plug F6TC Description SKU 65414...
  • Page 27: Parts List And Diagram E - Air Cleaner And Muffler Assembly

    Fuel Pipe m 4.5 x 170 Intake Gasket Connecting Block Carburetor Gasket Carburetor Assembly Air Cleaner Gasket SKU 65414 for technical questions, please call 1-800-444-3353. parts list and Diagram E - parts list and Diagram f - fuel supply system part...
  • Page 28: Parts List And Diagram G - Starter And Generator Assembly

    Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. Page 28 for technical questions, please call 1-800-444-3353. parts list and Diagram g - part # Bolt m6 x 35 Clamp Cord Bolt m6 x 12 Flywheel Description SKU 65414...
  • Page 29: Wiring Diagram

    Wiring Diagram SKU 65414 for technical questions, please call 1-800-444-3353. Page 29...
  • Page 30: Limited 1 Year / 90 Day Warranty

    Owner’s Manual. HFT recommends that you retain all receipts covering maintenance on your engine, but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. SKU 65414...
  • Page 31 Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled SKU 65414 for technical questions, please call 1-800-444-3353. replacement point for that part. Any replacement part, provided it is equivalent in durability and performance, may be used in performance of maintenance or repairs.

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