Chicago Electric 98838 Operation Instructions Manual

Chicago Electric 98838 Operation Instructions Manual

5500 rated watts/6500 max. watts portable generator

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5500 RATED WATTS/6500 MAX. WATTS
PORTABLE GENERATOR
ASSEMBLy AND OPERATiON iNSTRucTiONS
you do not put engine oil in the Engine's crankcase prior to its first use. Be-
fore each use, check the oil level. Never run the Engine with low or no engine oil.
Running the Engine with low or no oil will permanently damage the unit.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE ThiS MANuAL.
Copyright
2008 by Harbor Freight Tools
©
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual revised 10e
Model
98838
using a generator indoors cAN KiLL yOu iN
MiNuTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN iF doors and
windows are open.
cAuTiON!
your Warranty is Voided if:
. All rights reserved. No portion of this manual or any artwork
®
Only use OuTSiDE
and far away from
windows, doors, and
vents.

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Summary of Contents for Chicago Electric 98838

  • Page 1 5500 RATED WATTS/6500 MAX. WATTS PORTABLE GENERATOR Model 98838 ASSEMBLy AND OPERATiON iNSTRucTiONS using a generator indoors cAN KiLL yOu iN MiNuTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside Only use OuTSiDE...
  • Page 2: Specifications

    Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. REV 09h SKU 98838 For technical questions, please call 1-800-444-3353. Page 2...
  • Page 3: Personal Safety

    Do not use a damaged tool. Tag damaged tools “Do not use” until repaired. check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. if damaged, have SKU 98838 For technical questions, please call 1-800-444-3353. Page 3...
  • Page 4 Make sure that the electrical rating of the tool or appliance does not exceed that of the generator. Never exceed the maximum power rating of the generator. Power SKU 98838 For technical questions, please call 1-800-444-3353. Page 4...
  • Page 5: Specific Safety Rules And Precautions

    Engine of this Generator produces carbon monoxide, a colorless, odorless, toxic fume that, when inhaled, can cause serious personal injury or death. Whenever possible, use a carbon monox- SKU 98838 For technical questions, please call 1-800-444-3353. Page 5...
  • Page 6: Fire And Explosion Precautions

    Do not alter or adjust any part of the Generator or Engine that is assembled and supplied by the manufacturer. Always follow and complete scheduled Generator and Engine maintenance. chEMicAL PREcAuTiONS Avoid contact with hot fuel, oil, exhaust fumes, and solid surfaces. SKU 98838 For technical questions, please call 1-800-444-3353. Page 6...
  • Page 7: Noise Precautions

    Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures. Use only Class BC or Class ABC fire extinguishers on electrical fires. SKU 98838 For technical questions, please call 1-800-444-3353. Page 7...
  • Page 8 It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SKU 98838 For technical questions, please call 1-800-444-3353. Page 8...
  • Page 9: Assembly Instructions

    Battery Guard Plate (44). Then secure the Battery Bracket to the Battery Guard Plate, using two Bolts with Lock Washers (46). (See Figure A.) REV 09j SKU 98838 For technical questions, please call 1-800-444-3353. Page 9...
  • Page 10: Installation Instructions

    Place the Generator as close as possible to the electrical tools and equipment be- ing powered to reduce the length of extension cords. REV 09j SKU 98838 For technical questions, please call 1-800-444-3353. Page 10...
  • Page 11: Grounding The Generator

    (See Figure c.) 120 Volt NEMA Ac Outlets (5): The Generator is equipped with four 3-hole 120 volt AC outlets to power 120 volt tools and equipment. (See Figure c.) REV 09h SKU 98838 For technical questions, please call 1-800-444-3353. Page 11...
  • Page 12 –) 12V DC Terminal on the Generator. iMPORTANT: This Outlet is designed for operating 12 volt DC appliances only. Do not attempt to charge batteries with this Outlet. (See Figure c.) REV 09h SKU 98838 For technical questions, please call 1-800-444-3353. Page 12...
  • Page 13: Pre-Start Instructions

    The Engine MuST be filled with a high quality grade engine oil. If the Engine will be run in temperatures above 32 degrees Fahrenheit, use SAE 30 weight oil. If SKU 98838 For technical questions, please call 1-800-444-3353. Page 13...
  • Page 14: This Unit Can Power The Following Items

    Run Motor Central AC-32, 000 BTU 5000 6500 10” Table Saw 1800 4500 NOTE: Wattages listed above are estimates. Check nameplate wattages on all loads before connecting to Generator. REV 09h SKU 98838 For technical questions, please call 1-800-444-3353. Page 14...
  • Page 15: Operating Instructions

    Key (65) and turn the Engine Ignition (2) to its “START” position. NOTE: To prolong starter life, use short starting cycles (5 seconds maximum, then wait one minute before attempting to again start). (See Figure c.) SKU 98838 For technical questions, please call 1-800-444-3353. Page 15...
  • Page 16 Connect “inductive” load appliances, tools, and equipment first. Inductive loads consist of small hand tools and some small appliances. Connect the items that require the most wattage first. Connect any lights next. SKU 98838 For technical questions, please call 1-800-444-3353. Page 16...
  • Page 17: Inspection, Maintenance, And Cleaning

    Do not use a garden hose or anything with liquid to clean the Generator. Liquid may enter the cooling air slots and could damage the interior workings of the Generator. REV10e SKU 98838 For technical questions, please call 1-800-444-3353. Page 17...
  • Page 18: Engine Maintenance

    Separator (20A). To do so, remove the Air Filter Cover (18A). Remove the Air Filter Element. Immerse the Air Filter Element in a mild solvent and squeeze the Element several times to clean. Remove the Element from the solvent and SKU 98838 For technical questions, please call 1-800-444-3353. Page 18...
  • Page 19 All maintenance, service, or repairs not mentioned in this manual must only be performed by a qualified service technician. SKU 98838 For technical questions, please call 1-800-444-3353. Page 19...
  • Page 20: Troubleshooting

    THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. REV 09h SKU 98838 For technical questions, please call 1-800-444-3353. Page 20...
  • Page 21 Bolt (M5 x 20) Connection Board (Muffler) Connection Board Bolt (M8 x 20) Nut (M5) Bolt w/Lock Washer (M6 x 12) Stator Positive Battery Cable Rotor Negative Battery Cable Cooling Fan Ignition Key SKU 98838 For technical questions, please call 1-800-444-3353. Page 21...
  • Page 22 ASSEMBLy DiAGRAM - GENERATOR SKU 98838 For technical questions, please call 1-800-444-3353. Page 22...
  • Page 23: Parts List - Engine

    Oil Scraper Ring Nut (Special 14mm) Piston Pin Starter Ratchet Spring Piston Pin Circlip Starter Rope Starter Starter Handle Gear Starter Case Assembly Fuel Pipe Spiral Spring Spark Plug Wrench Kit SKU 98838 For technical questions, please call 1-800-444-3353. Page 23...
  • Page 24: Assembly Diagram - Engine

    ASSEMBLy DiAGRAM - ENGiNE SKU 98838 For technical questions, please call 1-800-444-3353. Page 24...
  • Page 25: Limited 1 Year / 90 Day Warranty

    If any emission-related part on your engine is defective, the and responsibilities, you should contact the Harbor Freight part will be repaired or replaced by HFT. Tools Customer Service Department at 1-800-444-3353. SKU 98838 For technical questions, please call 1-800-444-3353. Page 25...
  • Page 26: Service And Maintenance

    (d) improper or inadequate maintenance of any war- ranted parts (e) repairs performed outside of the authorized war- ranty service dealers alterations by changing, adding to or removing parts from the engine. SKU 98838 For technical questions, please call 1-800-444-3353. Page 26...
  • Page 27: Electrical Diagram

    Electrical Diagram Note: All electrical work must be performed by a qualified service technician. SKU 98838 For technical questions, please call 1-800-444-3353. Page 27...

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