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GENERATOR
2.4 HP - 1000 WATT
Model 93881
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
WARNING!
Your Warranty Is Voided If:
You do not put engine oil in the Engine's crankcase prior to its first use.
Before each use, check the oil level. Never run the Engine with low or no engine oil.
Running the Engine with low or no oil will permanently damage the unit.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright
©
2006 by Harbor Freight Tools
®
. All rights reserved. No por tion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
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Summary of Contents for Chicago Electric 93881
- Page 1 GENERATOR 2.4 HP - 1000 WATT Model 93881 ASSEMBLY AND OPERATING INSTRUCTIONS Due to continuing improvements, actual product may differ slightly from the product described herein. WARNING! Your Warranty Is Voided If: You do not put engine oil in the Engine’s crankcase prior to its first use.
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Page 2: Product Specifications
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. SKU 93881 For technical questions, please call 1-800-444-3353 Description SAVE THIS MANUAL... -
Page 3: Personal Safety
Maintain tools with care. Properly maintained tools are less likely to malfunction and are easier to control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired. SKU 93881 For technical questions, please call 1-800-444-3353 PERSONAL SAFETY... -
Page 4: Specific Safety Rules And Precautions
Never stand on the Generator. Serious injury could result if the Generator is tipped. Never leave the Generator unattended when it is running. Turn off the Engine before leaving. SKU 93881 For technical questions, please call 1-800-444-3353 SERVICE PAGE 4... -
Page 5: Fire And Explosion Precautions
Use only Engine manufacturer recommended fuel and oil. MECHANICAL PRECAUTIONS Prior to performing service, maintenance, or cleaning procedures, always make sure the Engine’s Power Switch (14) is in its “OFF” position. Allow SKU 93881 For technical questions, please call 1-800-444-3353 PAGE 5... -
Page 6: Chemical Precautions
Do not touch electrically energized parts of the Generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object. SKU 93881 For technical questions, please call 1-800-444-3353 CHEMICAL PRECAUTIONS NOISE PRECAUTIONS ®... - Page 7 It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SKU 93881 For technical questions, please call 1-800-444-3353 *Based on limiting the line voltage drop to five volts at 150% of the rated amperes.
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Page 8: Assembly Instructions
Unscrew and remove the Oil Dipstick again, and observe the level of engine oil on the Dipstick. The oil level should appear between the “MINIMUM” and “MAXIMUM” indicator marks on the Oil Dipstick. (See Figure B.) SKU 93881 For technical questions, please call 1-800-444-3353 UNPACKING... -
Page 9: Installation
Investigate the local building and electrical codes before installing this unit. Prior to providing Generator power to tools and equipment, make sure the Generator’s rated voltage, wattage, and amperage capacity is adequate to SKU 93881 For technical questions, please call 1-800-444-3353 FUEL TANK CAP (5B) - Page 10 The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the Generator. (See Figure D.) FIGURE D SKU 93881 For technical questions, please call 1-800-444-3353 GROUNDING NUT (7) #6 AWG WIRE...
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Page 11: Product Features
DC Circuit Breaker (10): The 12 Volt DC Outlet has a Circuit Breaker to protect the Generator from overloading. Should a Circuit Breaker “trip”, unplug all electrical loads from the Generator. Allow the Generator to cool down. Then, SKU 93881 For technical questions, please call 1-800-444-3353 PRODUCT FEATURES... - Page 12 Wipe any fuel spills from the Engine and Generator before starting the Engine. WARNING! Never fill the Fuel Tank (19B) when the Engine is running or hot. Do not smoke when filling the Fuel Tank. SKU 93881 For technical questions, please call 1-800-444-3353 IMPORTANT: PAGE 12...
- Page 13 IMPORTANT: Allow the Generator to run at no load for five minutes after each start-up so that the Engine and Generator can stabilize. ENGINE POWER SWITCH (14) SKU 93881 For technical questions, please call 1-800-444-3353 ENGINE ENGINE FUEL CHOKE VALVE...
- Page 14 CAUTION! Failure to connect and operate appliances, tools, and equipment in this sequence can cause damage to the Generator, appliances, tools, and equipment and will void the warranty on this Generator. SKU 93881 For technical questions, please call 1-800-444-3353 ®...
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Page 15: Inspection, Maintenance, And Cleaning
CAUTION! All maintenance, service, or repairs not mentioned in this manual must only be performed by a qualified service technician. SKU 93881 For technical questions, please call 1-800-444-3353 PAGE 15... -
Page 16: Troubleshooting
THE BUYER. THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 93881 For technical questions, please call 1-800-444-3353 TROUBLESHOOTING Possible Cause 1. - Page 17 Screw (ST4.2x13) 120V AC Outlet Screw (M4x10) Circuit Breaker Nut Grounding Nut (M4) Some parts are listed and shown for illustration purposes only, SKU 93881 For technical questions, please call 1-800-444-3353 Description Qty. Part # 12V DC Outlet Control Panel...
- Page 18 Rear Cover Flange Bolt (M8x20) Front Cover Fan Blade Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 93881 For technical questions, please call 1-800-444-3353 Qty. Part # Description Rotor Assy.
- Page 19 Fuel Hose (2) Fuel Hose Fuel Tank Fuel Hose (3) Engine Air Shroud Bolt (M6x10) Some parts are listed and shown for illustration purposes only, SKU 93881 For technical questions, please call 1-800-444-3353 Description Qty. Part # Screw (M4x10) Nut (M6)
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Page 20: Limited 90-Day Warranty
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353 SKU 93881 For technical questions, please call 1-800-444-3353 ITEM 93881 WATT ®...