Table of Contents
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3000 RATED WATTs/3500 MAX. WATTs
poRTAblE gEnERAToR
sET up, opERATing, AnD sERviCing
visit our website at: http://www.harborfreight.com
Read this material before using this product.
failure to do so can result in serious injury.
sAvE This MAnuAl.
©
Copyright
2009 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
for technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 09g, 09j
CERTifiED in CAlifoRniA
Model
insTRuCTions
®
. All rights reserved. No portion of this manual or any artwork
98706
using an engine indoors CAn Kill You in
MinuTEs.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
nEvER use inside
a home or garage,
EvEn if doors and
windows are open.
only use ouTsiDE
and far away from
windows, doors, and
vents.
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Table of Contents
Troubleshooting
Related Manuals for Chicago Electric 98706
Summary of Contents for Chicago Electric 98706
- Page 1 1-800-444-3353. Manual Revised 09g, 09j CERTifiED in CAlifoRniA Model 98706 insTRuCTions using an engine indoors CAn Kill You in MinuTEs. Engine exhaust contains carbon monoxide.
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Page 2: Table Of Contents
AnD DiAgRAM f - fuEl supplY sYsTEM ... 28 pARTs lisT AnD DiAgRAM g - sTARTER AnD gEnERAToR AssEMblY ... 29 WiRing DiAgRAM ... 30 liMiTED 1 YEAR / 90 DAY WARRAnTY ... 31 EMission ConTRol sYsTEM WARRAnTY ... 31 SKU 98706... -
Page 3: Important Safety Information
WARning indicates a hazardous situation which, if not avoided, could result in death or serious injury. SKU 98706 for technical questions, please call 1-800-444-3353. CAuTion, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. -
Page 4: Operating Precautions
Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts. SKU 98706... -
Page 5: Ac Applications
CAuTion: This generator is not intended to power sensitive electronic SKU 98706 for technical questions, please call 1-800-444-3353. equipment* without the addition of an appropriate line conditioner and surge protector (both not included). Sensitive... - Page 6 Do not refill the fuel tank while the engine is running or hot. Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed. Refuel in a well-ventilated area only. sAvE ThEsE insTRuCTions. SKU 98706...
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Page 7: Extension Cords
16.1 – 20.0 TAblE A * Based on limiting the line voltage drop to five volts at 150% of the rated amperes. SKU 98706 for technical questions, please call 1-800-444-3353. If you are using one extension cord for more than one tool, add the... -
Page 8: Basic Specifications
These brackets hold the generator in place during shipment to prevent damage. They must be removed before use. see the photo above. sTART-up WATTs 2400 2200 2150 2100 3000 3100 REv 08g SKU 98706... -
Page 9: Controls
15A Breaker Switch Plug for up 120V Duplex to 20A Receptacle for 15A or 20A plugs note: Be sure to use the proper plug for the amps needed. figure 1 SKU 98706 for technical questions, please call 1-800-444-3353. Page 9... -
Page 10: Operating Instructions
SAE 5W-30 at 32°F or below Replace the Oil Dipstick. The Oil Sensor will automatically shut down the engine before the oil level falls below the safe/low limit. To avoid nuisance tripping of the Oil Sensor and damage to property, SKU 98706... -
Page 11: Checking And Filling Fuel
Fill the Fuel Tank to about 1 inch under the fill neck of the gasoline tank with the stabilized unleaded gasoline mixture. Then replace the Fuel Tank Cap. SKU 98706 for technical questions, please call 1-800-444-3353. start procedure before starting the engine: inspect the equipment and engine. -
Page 12: Break-In Period
If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the AC Circuit Breaker and the generator Engine Power Switch immediately. Then disconnect the appliance and examine it for signs of malfunction. SKU 98706... -
Page 13: Control Panel Features
Move to OFF position to stop engine. Power Indicator Light, when lit, shows that the generator is producing electrical energy. REv 09g SKU 98706 for technical questions, please call 1-800-444-3353. AC Circuit Breaker Switch protects circuits when using AC power. 120 V~ duplex NEMA outlet provides two grounded outlets for standard 110-120 V~ household appliances. -
Page 14: Technical Specifications
Washer. Re-install the Drain Plug and tighten it in place. Refill the oil to the proper level following the instructions under the Starting the Engine section. Air filter Element Maintenance Wipe off the air cleaner cover. SKU 98706... -
Page 15: Spark Plug Maintenance
Install the new spark plug or the cleaned spark plug into the engine. SKU 98706 for technical questions, please call 1-800-444-3353. Gasket-style: Finger-tighten until the gasket contacts the cylinder head, then about 1/2-2/3 turn more. -
Page 16: Cleaning, Maintenance, And Lubrication Schedule
Stop after one or two revolutions when you feel the piston start the compression stroke (when you start to feel resistance). Disconnect battery cables (if equipped). Apply a thin coat of rust preventive oil to all uncoated metal parts. SKU 98706... - Page 17 Change to fresh fuel if untreated gasoline has been sitting for a month, if treated gasoline has been sitting beyond the fuel stabilizer’s recommended time period, or if the engine does not start properly. SKU 98706 for technical questions, please call 1-800-444-3353. Page 17...
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Page 18: Engine Troubleshooting
Move Switch to ON position. Drain carburetor Bowl, clean Fuel Filter. Clean and re-gap plug at 0.030”. Replace plug if needed. Check timing and adjust. Check for damaged wires, test output. Check oil level, top off as needed. SKU 98706 REv 08g... - Page 19 Worn Piston, Piston Ring or Cylinder Wall. Improper engine speed. Worn Crankshaft Main Bearing. REv 08g SKU 98706 for technical questions, please call 1-800-444-3353. Replace fuel with 91+ octane premium unleaded gasoline. Adjust the choke. Have the timing checked by a qualified technician.
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Page 20: Equipment Troubleshooting
Take generator to qualified service technician. Reset the Breaker Switch to the ON position. Disconnect some appliances to reduce the load. Disconnect the 12 Volt appliance, then press the 12 VDC breaker switch IN. Reconnect the 12 V accessory. SKU 98706 REV 09g... -
Page 21: Main Parts List
Flange Screw M6x130 Rear cover Flange Screw M5x12 Exhaust Gasket Muffler Flange Screw M8 Frame REv 08g SKU 98706 for technical questions, please call 1-800-444-3353. Main parts list part Description Shock Absorber Shock Absorber Flange Screw M6x12 Plain washer 6 Flange Screw M6 Grounding Wire (10cm) φ6+φ6... -
Page 22: Main Assembly Diagram
Main Assembly Diagram REv 08g REV 09g Page 22 for technical questions, please call 1-800-444-3353. SKU 98706... -
Page 23: Parts List And Diagram A - Crankcase Assembly
Not all engine sub-assembly components shown on the following pages are available as separate replacement parts. They may be shown for informational purposes only. SKU 98706 for technical questions, please call 1-800-444-3353. parts list and Diagram A - Crankcase Assembly... -
Page 24: Parts List And Diagram B
Diagram b - Cylinder head Assembly part # Description Cylinder Head Assembly Cylinder Head Gasket Set Pin Exhaust Valve Intake Valve Tappet Pusher Stud AM 6 x 112 Lead Wind Cover Oil Pipe Seal Clip SKU 98706... -
Page 25: Parts List And Diagram
# Description Piston Ring Set Piston Ring Circlip Piston Piston Pin Connecting Rod Assembly Crankshaft Assembly SKU 98706 for technical questions, please call 1-800-444-3353. parts list and Diagram C - Assemblies part # Camshaft Assembly Flywheel Flywheel Fan Starting Flange Nut m 14 x 1.5... -
Page 26: Parts List And Diagramd - Recoil Starter And Ignition Coil Assembly
Complete Shroud Page 26 for technical questions, please call 1-800-444-3353. parts list and Diagram D - part # Diode Oil Sensor Bolt m 6 x 14 Bolt m 6 x 22 Ignition Coil Assembly Spark Plug F6TC Description SKU 98706... -
Page 27: Parts List And Diagram E - Air Cleaner And Muffler Assembly
Air Cleaner and Muffler Assembly part # Description Air Cleaner Assembly Nut m6 Bolt m6 x 22 Air Duct SKU 98706 for technical questions, please call 1-800-444-3353. parts list and Diagram E - part # Exhaust Muffler Assembly Exhaust Gasket Nut m8... -
Page 28: Parts List And Diagram F - Fuel Supply System
1-800-444-3353. parts list and Diagram f - fuel supply system part Carburetor Gasket Carburetor Assembly Air Cleaner gasket Regulating Back Spring Regulating Spring Pulling Rod Lock Bolt Regulating Arm Nut m6 Description Control Assembly SKU 98706... -
Page 29: Parts List And Diagram G - Starter And Generator Assembly
Description Starting Motor Assembly Bolt m6 x 28 Bolt m6 x 32 Crankcase Charge Coil SKU 98706 for technical questions, please call 1-800-444-3353. parts list and Diagram g - part # Bolt m6 x 35 Clamper Cord Bolt m6 x 12... -
Page 30: Wiring Diagram
Wiring Diagram REv 08g Page 30 for technical questions, please call 1-800-444-3353. SKU 98706... -
Page 31: Limited 1 Year / 90 Day Warranty
If our inspection verifies the defect, we will either repair or replace SKU 98706 for technical questions, please call 1-800-444-3353. the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. - Page 32 Spark plug. Magneto ignition system. Catalyst System (if so equipped) Exhaust pipe stud. Muffler. iii) Catalytic converter (if so equipped). Miscellaneous Items Used in Above Systems Vacuum, temperature and time sensitive valves and switches. Hoses, belts, connectors, and assemblies. SKU 98706...