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Inverter gas generator
set up, operatIng, and servIcIng
distributed exclusively by Harbor Freight tools
visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
save tHIs ManuaL.
©
Copyright
2008 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
InstructIons
3491 Mission Oaks Blvd., Camarillo, CA 93011
®
. All rights reserved. No portion of this manual or any artwork
65588
using an engine indoors can KILL You In
MInutes.
engine exhaust contains carbon monoxide.
this is a poison you cannot see or smell.
never use inside
a home or garage,
even IF doors and
windows are open.
only use outsIde
and far away from
windows, doors, and
vents.
®
.
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Table of Contents
Related Manuals for Chicago Electric 65588
Summary of Contents for Chicago Electric 65588
- Page 1 Tools required for assembly and service may not be included. For technical questions or replacement parts, please call 1-800-444-3353. 65588 InstructIons using an engine indoors can KILL You In MInutes.
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Page 2: Table Of Contents
Hours: ... 13 everY 100 operatIon Hours: ... 13 everY 300 operatIon Hours: ... 13 SKU 65588 For technical questions, please call 1-800-444-3353. storage ...14 trouBLesHootIng ... 15 parts LIsts and dIagraMs . 17 BodY parts LIst “a” ... 17 BodY dIagraM “a”... -
Page 3: Important Safety Information
SKU 65588 For technical questions, please call 1-800-444-3353. notIce is used to address practices not related to personal injury. cautIon, without... -
Page 4: Operating Precautions
NEVER use inside a home or garage, EVEN IF doors and windows are open. SKU 65588 For technical questions, please call 1-800-444-3353. Only use OUTSIDE and far away from windows, doors, and vents. Unconditioned electrical output can damage sensitive equipment;... -
Page 5: Service Precautions
Dispose of fluids and cleaning materi- als as per any local, state, or federal codes and regulations. SKU 65588 For technical questions, please call 1-800-444-3353. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation. -
Page 6: Refueling Precautions
0.6 US Gallons SAE 30W Above 32° F Type SAE 10W-30 Below 32° F Engine Oil Capacity 0.2 QT. SKU 65588 For technical questions, please call 1-800-444-3353. Run Time @ 50% Approximately 4 Hours Load (with full tank). Sound Level... -
Page 7: Operating Instructions
, disables engine in “OFF” position. SKU 65588 For technical questions, please call 1-800-444-3353. Figure 1 Pull (Recoil) Starter Engine (on/off) Switch Handle (4) AC 120 V Outlets... -
Page 8: Checking And Filling Engine Oil
Running the engine with no or low engine oil WiLL permanently damage the en- gine. SKU 65588 For technical questions, please call 1-800-444-3353. Oil Filler Cap (Dip Stick Attached) Remove the Oil Filler Cap (Dipstick is attached), and wipe it off with a clean rag. -
Page 9: Checking And Filling Fuel
Inspect the equipment and engine. Fill the engine with the prop- er amount and type of fuel and oil. SKU 65588 For technical questions, please call 1-800-444-3353. read the equipment opera- tion section that follows. Unplug all loads from the Gas Gen-... -
Page 10: Break-In Period
The warranty is void if the engine is not broken in properly. SKU 65588 For technical questions, please call 1-800-444-3353. The first 20 hours of operation is the break-in period. -
Page 11: Technical Specifications
If abnormal noise, vibration, or excess smoking occurs, have the problem corrected before further use. SKU 65588 For technical questions, please call 1-800-444-3353. Maintenance procedures Many maintenance procedures, including those not detailed in this manual, will need to be performed by a qualified technician for safety. -
Page 12: Spark Plug Maintenance
(17). Disconnect spark plug wire from end of plug. Clean out debris from around spark plug and remove the spark plug. SKU 65588 For technical questions, please call 1-800-444-3353. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. -
Page 13: Fuel Filter Replacement (If Equipped)
It may take a little longer than usual to start the engine be- cause the fuel needs to refill the fuel line and new filter. SKU 65588 For technical questions, please call 1-800-444-3353. cleaning, Maintenance, and Lubrication schedule note: This maintenance schedule is intended solely as a general guide. -
Page 14: Storage
SKU 65588 For technical questions, please call 1-800-444-3353. Page 14... -
Page 15: Troubleshooting
Defective fuel tank cap creating vacuum, preventing proper fuel flow. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 65588 For technical questions, please call 1-800-444-3353. troubleshooting possible causes probable solutions fUEL RELATED: Fill fuel tank and open fuel valve. - Page 16 BUyER ASSUmES ALL RiSk AnD LiABiLiTy ARiSinG OUT Of HiS OR HER REpAiRS TO THE ORiGinAL pRODUCT OR REpLACEmEnT pARTS THERETO, OR ARiSinG OUT Of HiS OR HER inSTALLATiOn Of REpLACEmEnT pARTS THERETO. SKU 65588 For technical questions, please call 1-800-444-3353. troubleshooting...
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Page 17: Parts Lists And Diagrams
Fuel Cap Assembly Fuel Tank Sleeve Holder Fuel Tank Fuel Tank Rubber Buffer Fuel Tank Bracket Motor Assembly Hex Screws SKU 65588 For technical questions, please call 1-800-444-3353. Body parts List “a” q’ty part Rear Engine Cover Spark Plug Access Cover... -
Page 18: Generator Parts List "B
Rotor Shield Hex Screws Right Cover Tapping Screws note: When ordering, or referring to parts for “Generator”, use the suffix “B” after each individual part number. SKU 65588 For technical questions, please call 1-800-444-3353. part Cover q’ty muffler Compartment Engine Assembly... -
Page 19: Engine Parts List "C
Magneto Cover Starter Nut M5 Screw M5 X 16 muffler Cover Nut M5 Double-Edge Bolt Screw M5 X 35 muffler SKU 65588 For technical questions, please call 1-800-444-3353. engine parts List “c” q’ty part muffler Baffle Rocker Rocker-Shaft Exhaust Valve... -
Page 20: Engine Assembly Diagram "C
“c” NOTE: When ordering, or referring to parts for “Engine”, use the suffix “C” after each individual part number. SKU 65588 For technical questions, please call 1-800-444-3353. Page 20... -
Page 21: Limited 1 Year / 90 Day Warranty
If product has no serial number, record month and year of purchase instead. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 65588 For technical questions, please call 1-800-444-3353. Page 21... -
Page 22: Emission Control System Warranty
30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer Service Department at 1-800-444-3353. SKU 65588 For technical questions, please call 1-800-444-3353. Harbor Freight tools emission control defects warranty provisions... - Page 23 Catalyst System (if so equipped) Exhaust pipe stud. muffler. iii) Catalytic converter (if so equipped). Miscellaneous Items Used in Above Systems Vacuum, temperature and time sensitive valves and switches. Hoses, belts, connectors, and assemblies. SKU 65588 For technical questions, please call 1-800-444-3353. Page 23...