Power Inlet - Schwinn AD7 AirDyne Service Manual

7. Carefully open the cable clip (B) on the inside Frame Upright (E) to
release the Power Inlet cable (A) and the RPM Data cable (C). Hold the
Power Inlet cable at the Fan shaft (D) and carefully pull it out of the upper
part of the Frame Upright so that the string extends through the tube.
NOTICE: Do not crimp the RPM Data cable (C). Hold the end of the
RPM Data cable at the top of the Frame Upright so that it is
not pulled down into the upright.
8.
Loosen and remove the Nut (F) from the Power Inlet plug (G) on
the outside of the Frame Upright. Remove the flat plastic plug (H) from
the inner side of the Upright tube and set it aside for reassembly. Hold
the Power Inlet assembly at the base of the Upright and carefully pull the
cable out through the hole in the inner side of the tube so that the string
extends through the entire length of the Upright.
NOTICE: Do not crimp the cables.
9.
Untie the string from the old Power Inlet cable and discard the old
Power Inlet assembly.
10. Tie the string end at the base of the Frame Upright to the connector
end of the replacement Power Inlet assembly (A). Hold the string at the
Fan shaft (D) and carefully pull the new Power Inlet cable through the hole
in the inner side of the Upright tube (E) and the lower part of the tube, and
then through the upper part. To keep the cables clear of the Fan, carefully
secure the RPM Data Cable (C) and a loop of the Power Inlet cable (A) in
the cable clip (B) on the Frame Upright.
NOTICE: Do not crimp the cables. Be sure the routing for the cables
is correct to prevent interference from moving parts.
11. Untie the string from the Power Inlet cable, and connect the cables
from the Frame to the cables from the Console/Mast assembly.
Note: Do not let the cables fall down inside the Mast.
NOTICE: Do not crimp the cables. This step may require two people.
12. Put the Mast in position on the Frame and reinstall the hardware.
NOTICE: Be sure not to crimp any cables. This step may require two
people.
13. Push the Power Inlet plug (G) into the hole and tighten the Nut (F).
Reinstall the plastic plug (H) on the inner side of the Upright tube (E).
NOTICE: Do not crimp any cables. Be sure the Power Inlet plug is
seated evenly in the hole.
14. Final Inspection
Inspect your machine to ensure that all hardware is tight and components
are properly assembled.
Do not use until the machine has been fully assembled and
inspected for correct performance in accordance with the
Owner's Manual.
Cable clip and Power Inlet cable (top view)
A C
B
D
E
F
H
63
E
G
E