CONTENTS
SAFETY INFORMATION ..............................................................................................................................................................................3
DEFINITIONS ...............................................................................................................................................................................................3
SPECIAL ATTENTION BOXES .....................................................................................................................................................................3
OTHER DEFINITIONS ..................................................................................................................................................................................3
DURING BOILER OPERATION ....................................................................................................................................................................4
BOILER WATER ...........................................................................................................................................................................................4
FREEZE PROTECTION FLUIDS ..................................................................................................................................................................5
CONDENSATE REMOVAL SYSTEM............................................................................................................................................................5
1.
INTRODUCTION ...........................................................................................................................................................................................6
2.
TECHNICAL DATA ........................................................................................................................................................................................6
2.1
PERFORMANCE ..........................................................................................................................................................................................6
2.2
2.3
SYSTEM .......................................................................................................................................................................................................7
2.4
MAIN COMPONENTS ..................................................................................................................................................................................8
2.5
GENERAL INSTALLATION INFORMATION .................................................................................................................................................8
2.6
ELECTRICAL ................................................................................................................................................................................................9
2.7
2.8
BOILER SCHEMATIC ...................................................................................................................................................................................10
3.
GENERAL BOILER INFORMATION .............................................................................................................................................................12
SERVICE CLEARANCES .............................................................................................................................................................................12
3.1
SELECTING THE BOILER LOCATION ........................................................................................................................................................13
3.2
POSITIONING THE BOILER ........................................................................................................................................................................13
3.3
FIT THE BOILER ...........................................................................................................................................................................................13
3.4
FLUSHING THE SYSTEM ............................................................................................................................................................................13
3.5
GAS SUPPLY ................................................................................................................................................................................................14
3.6
ELECTRICAL SUPPLY .................................................................................................................................................................................14
3.7
AIR SUPPLY .................................................................................................................................................................................................14
3.8
FROST PROTECTION MODE ......................................................................................................................................................................14
3.9
CEASE PROTECTION .................................................................................................................................................................................14
3.10
GAS PIPING .................................................................................................................................................................................................14
4.
VENT SYSTEM .............................................................................................................................................................................................15
4.1
VENTING INSTRUCTIONS ..........................................................................................................................................................................16
CONCENTRIC VENT SUPPORT .................................................................................................................................................................17
FLUE OPTIONS ............................................................................................................................................................................................17
CONCENTRIC VENT SCREW PLACEMENT ..............................................................................................................................................18
SEPARATED FLUE TERMINATIONS ...........................................................................................................................................................20
TWO PIPE VENT SUPPORT ........................................................................................................................................................................20
5.
BOILER LOCATION ......................................................................................................................................................................................22
6.
CENTRAL HEATING SYSTEM .....................................................................................................................................................................23
6.1
FILLING THE SYSTEM .................................................................................................................................................................................23
6.2
FILLING THE CONDENSATE TRAP ............................................................................................................................................................23
6.3
FILLING THE HEATING SYSTEM ................................................................................................................................................................24
7.
TOXIC CHEMICALS .....................................................................................................................................................................................24
8.
HEATING SYSTEM AND REFRIGERATION ................................................................................................................................................25
9.
INSTALLATION .............................................................................................................................................................................................25
9.1
CONNECT THE PIPEWORK ........................................................................................................................................................................25
10.
ELECTRICAL CONNECTIONS .....................................................................................................................................................................26
10.1
ACCESS TO THE CONNECTION BLOCK ...................................................................................................................................................26
10.2
ACCESSORIES ............................................................................................................................................................................................27
10.3
FROST PROTECTION..................................................................................................................................................................................28
10.4
DHW INDIRECT WATER HEATER ...............................................................................................................................................................28
10.5
SHUTDOWN INPUT .....................................................................................................................................................................................29
10.6
RELEASE INPUT ..........................................................................................................................................................................................29
10.7
OPTIONAL ELECTRICAL CONNECTIONS..................................................................................................................................................29
10.8
10.9
WIRING DIAGRAMS .....................................................................................................................................................................................33
11.
COMMISSIONING ........................................................................................................................................................................................35
11.1
CONTROL PANEL ........................................................................................................................................................................................35
11.2
BEFORE COMMISSIONING ........................................................................................................................................................................36
11.3
COMMISSIONING SETUP ...........................................................................................................................................................................36
11.4
PARAMETERS SETTINGS ...........................................................................................................................................................................39
11.5
READING MEASURED VALUES..................................................................................................................................................................43
11.6
STATUS AND SUB-STATUS .........................................................................................................................................................................44
11.7
RETURN TO THE FACTORY SETTINGS ....................................................................................................................................................45
12.
TROUBLESHOOTING ..................................................................................................................................................................................45
12.1
SHOUTDOWNS AND LOCK-OUTS .............................................................................................................................................................47
12.2
ERROR HISTORY ........................................................................................................................................................................................50
13.
MAINTENANCE ............................................................................................................................................................................................51
13.1
ROUTINE SERVICING .................................................................................................................................................................................51
IMPORTANT NOTES PRIOR TO SERVICING .............................................................................................................................................51
13.2
14.
DISMANTLING, DISPOSAL AND RECYCLING ...........................................................................................................................................53
7703477.01 (1-03/18)
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