Mounting The Ignition; Adjusting The Ignition - KTM 85 SX 2004 Repair Manual

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2

Mounting the ignition

– Degrease the crankshaft and insert the woodruff key in the
crankshaft.
– Fix the stator
– Mount the cable guide in the housing opening.
– Mount the rotor on the crankshaft. Then mount the spring ring with
the hexagon nut.
– Insert the holding tool 546.29.012.000
tighten the hexagon nut with 60 Nm.

Adjusting the ignition

– Set the piston to TDC and hold the adjusting plate 470.29.006.000
against the upper edge of the cylinder.
– Turn the rotor in a counterclockwise direction until the upper edge of
the piston rests against the setting gauge (see drawing).
– Now turn the stator until the two marks
B
3 EFORE CHECKING THE IGNITION THE DIMENSION
.
CORRECTLY
– Tighten the 3 collar bolts on the stator to 6 Nm.
– Once again check the distance between the edge of the piston and
the upper edge of the cylinder using the adjusting plate. If necessary
readjust the distance by rotating the stator.
– Put on a new gasket, and fix the ignition cover by means of the 3
bolts.
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with 3 collar bolts M5x16 but do not tighten yet.
CAUTION
!
6-10
2
into the two bores and
3 coincide.
!
„X"
MUST BE ADJUSTED