KTM 85 SX 2018 Setup Instructions
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KTM 85 SX 2018 Setup Instructions

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Setup INSTRUCTIONS
2018
85 SX
Art. no. 3213739en

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Summary of Contents for KTM 85 SX 2018

  • Page 1 SETUP INSTRUCTIONS 2018 85 SX Art. no. 3213739en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 2 SETUP Unpacking and setting up the vehicle – Open the box. – Remove the cable tie and wooden frame. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished.
  • Page 6 2 SETUP – Position the handlebar. Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline V01041-01 Screw, handlebar 20 Nm (14.8 lbf ft) clamp Info The markings on the handlebar should be at the center of the handlebar clamps.
  • Page 7 2 SETUP – Mount the service hour counter on the holder. – Feed the service hour counter cable through the hole route it under the wiring harness along the frame to the ignition wire. Detach cable holder in the area V01045-10 –...
  • Page 8 – Tighten screws Guideline Screw, fork stub 15 Nm (11.1 lbf ft) V01047-10 – Refuel. ( p. 12) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer.
  • Page 9 3 WORK Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Remove the motorcycle from the lift stand. – Remove the lift stand.
  • Page 10 3 WORK Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 11 3 WORK – Pull both spoilers off laterally from the radiator bracket and lift off the fuel tank. V00844-10 Installing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
  • Page 12 3 WORK – Mount and tighten screw with the rubber bushing. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00843-11 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Mount fuel hose. – Position the fuel tank breather in the steering stem.
  • Page 13 3 WORK Main work – Check the throttle cable routing. The throttle cable must be routed along the back of the handlebar, to the right of the frame, above the fuel tank bracket, and to the carburetor. » If the throttle cable is not routed as specified: –...
  • Page 14 3 WORK – Turn filler cap counterclockwise and lift it off. V00813-10 Closing the filler cap – Mount filler cap and turn it clockwise until the fuel tank is tightly closed. Info Run fuel tank breather hose without kinks. V00813-11 Refueling Danger Fire hazard Fuel is highly flammable.
  • Page 15 3 WORK – Fill the fuel tank with fuel up to measurement Guideline 35 mm (1.38 in) Measurement of Fuel tank capacity, 5.2 l Super unleaded approx. (1.37 US gal) (98 octane) mixed with 2-stroke engine oil (1:40) p. 16) 401522-10 Engine oil, 2-stroke ( p.

  • Page 16: Technical Data

    4 TECHNICAL DATA Chassis tightening torques Spoke nipple M4.5 5 Nm (3.7 lbf ft) Screw, main silencer 7 Nm (5.2 lbf ft) Pin, front brake 8 Nm (5.9 lbf ft) Pin, rear brake 4 Nm (3 lbf ft) Remaining nuts, chassis 10 Nm (7.4 lbf ft) Remaining screws, chassis 10 Nm (7.4 lbf ft)
  • Page 17 4 TECHNICAL DATA Nut, rear wheel spindle M20x1.5 80 Nm (59 lbf ft) Nut, steering stem M20x1.5 10 Nm (7.4 lbf ft) Screw, front wheel spindle M20x1.5 35 Nm (25.8 lbf ft)
  • Page 18 5 SUBSTANCES Engine oil, 2-stroke Standard/classification – JASO FD ( p. 17) Guideline – Only use high grade 2-stroke engine oil of a reputable brand. Fully synthetic Recommended supplier Motorex ® – Cross Power 2T Super unleaded (ROZ 98 / RON 98 / PON 94) Standard/classification –...
  • Page 19 6 STANDARDS JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 20 *3213739en* 3213739en 06/2017 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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