Mount Primary Drive And Clutch - KTM 85 SX 2004 Repair Manual

6-5
2
5
6
7
– Oil the bearing position of the starter idler and slide on the stop disk
(15x25x0.5 mm).
– Mount the starter idler
facing the engine case .
1
– Slip on the stop disk (15x25x0.5 mm) and mount the circlip with the
sharp edge facing outwards.

Mount primary drive and clutch

– Grease crankshaft seal ring.
– Slide the oiled O-ring (18.77 x 1.78 mm) on the crankshaft and slip
on the distance sleeve.
– Mount the woodruff key and slide the primary pinion
crankshaft.
– Apply the special tool 470.29.003.000 as shown.
– Decrease the HH bolt (M10x1.25x20), apply Loctite 243 and tighten
to 80 Nm.
– Mount the stop disk
main shaft.
– Mount the outer clutch hub, supporting plate (18.5x35x1.5 mm), the
driver and a new lock washer.
4
3
– Position clutch holder 470.29.003.000
with 60 Nm.
– Remove the clutch holder and secure the hexagon nut by bending
both brackets of the lock washer upwards.
– Insert the pressure piece
with the washer
1
on the bearing pin with the high collar
3
(20x32x2 mm) and the bushing
5
and tighten hexagon nut
6
and the axial needle bearing together
7
in the main shaft.
2
on the
4
on the