Installing The Engine - KTM 85 SX 2004 Repair Manual

3-5
1
3
5
6
B
A
2
1
4
7
A
9
8

Installing the engine

– Lift the engine into the frame and correctly position it.
– Slightly grease the two engine fixing bolts
tighten yet.
– Slightly grease the swing arm pivot, mount the hexagon nut
tighten to 100 Nm.
!
2
T
IGHTEN THE HEXAGON NUT
. T
MOUNTED HEN TIGHTEN THE ENGINE FIXING BOLTS
3
– Connect connector and attach the cable to the frame with a cable
tie 4 .
– Mount the radiator with the bolt
– Mount the spark plug connector on the spark plug.
– Put the radiator hose onto the connection device on the cylinder head
and fix it with the hose clamp
– Mount the clutch slave cylinder and the chainguard and tighten the
three bolts to 10 Nm.
7
– Tighten the bolt .
NOTE: Two bolts M6x16 are used in position
position B .
8
– Mount the bolt of the water pump cover with a new seal ring.
– Connect the radiator hose to the water pump and fix it with the hose
clamp 9 .
– Insert the rear end of the carburetor into the carburetor connection
boot and the front end into the intake flange.
– Mount and tighten both hose clamps.
1
and mount but do not
CAUTION
FIRST SO THE ENGINE WILL NOT BE DEFORMED WHEN
1
.
5
.
6
.
A
, one bolt M6x20 in
2
and
!