Refilling/Bleeding The Cooling System - KTM 85 SX 2004 Repair Manual

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Refilling/Bleeding the cooling system

– Pour approx. 0.5 litres coolant into the system.
– Remove the bolt
– Now add cooling liquid until it emerges free of bubbles at the right
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– Top up the left radiator until the coolant can be seen approx. 10 mm
– After installing briefly warm up the engine and top up the cooling
– After the test ride check the engine and the exhaust system for leaks.
Adjusting the throttle cable
3-5 mm
There must always be a 3-5 mm) play in the throttle cable.
– To check this, move back the protective cover
– To adjust, loosen the counternut
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– To check the correctness of this setting, start the engine, turn the
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on the right radiator.
radiator. Then immediately mount the bolt so that no more air can
enter the right radiator.
above the radiator fins.
Total capacity: 1 l
liquid. If the engine is working properly a short, careful test ride can
be taken.
You must be able to lift the outer covering of the cable 3-5 mm from
the adjusting screw 3 until resistance is felt.
accordingly. Finally tighten the counternut and slide the protective
cover back on.
handlebar left and right, in both cases as far as it will go. This must
not cause any changes in idling speed. Otherwise, you will have to
increase the backlash of the throttle cable.
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on the throttle grip.
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and turn the adjusting screw