Endress+Hauser Proline t-mass 65 Operating Instructions Manual
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Endress+Hauser Proline t-mass 65 Operating Instructions Manual

Endress+Hauser Proline t-mass 65 Operating Instructions Manual

Thermal mass flow measuring system for profibus dp/pa
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Operating Instructions

Proline t-mass 65
PROFIBUS DP/PA
Thermal Mass Flow Measuring System
8
BA00113D/06/EN/13.10
71123860
Valid as of version
PROFIBUS DP
V 3.06.XX (Device software)
PROFIBUS PA
V 3.06.XX (Device software)

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Summary of Contents for Endress+Hauser Proline t-mass 65

  • Page 1: Operating Instructions

    Operating Instructions Proline t-mass 65 PROFIBUS DP/PA Thermal Mass Flow Measuring System BA00113D/06/EN/13.10 71123860 Valid as of version PROFIBUS DP V 3.06.XX (Device software) PROFIBUS PA V 3.06.XX (Device software)

  • Page 3: Table Of Contents

    Proline t-mass 65 PROFIBUS DP/PA Table of contents Table of contents Safety instructions ....5 Operation ..... . 36 Designated use .
  • Page 4 Proline t-mass 65 PROFIBUS DP/PA Table of contents PROFIBUS DP/PA acyclic data transmission ..82 Index ......117 6.8.1 Master class 2 acyclic (MS2AC) .

  • Page 5: Safety Instructions

    The use with corrosive, saturated or unclean gases should be treated with caution (contact your Endress+Hauser sales representative). The use with unstable gases or gases not deemed to be suitable by Endress+Hauser must be avoided. The measuring device is not designed to be used with liquids or fluids in the liquid phase.

  • Page 6: Operational Safety

    Category II or III installations in accordance with the Pressure Equipment Directive. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions.

  • Page 7: Identification

    Proline t-mass 65 PROFIBUS DP/PA Identification Identification Device designation The "t-mass 65" flow measuring system consists of the following components: • t-mass 65 transmitter • t-mass F, t-mass I sensors Two versions are available: • Compact version: transmitter and sensor form a single mechanical unit.

  • Page 8: Nameplate Of The Sensor

    Identification Proline t-mass 65 PROFIBUS DP/PA 2.1.2 Nameplate of the sensor Proline t-mass F Order Code: 65F50-XXXXXXXXXXXX IP67 / NEMA/Type 4X 12345678901 Ser.No.: ABCDEFGHIJKLMNOPQRST TAG-No.: DN50 DIN/EN PN40 -0.5...40bar / -7.25...+580 psi gauge -40°C...+100°C / -40°F...+212°F 316/316L/1.4404/Alloy C 22 (2.4602)

  • Page 9: Nameplate For Connections

    Proline t-mass 65 PROFIBUS DP/PA Identification 2.1.3 Nameplate for connections active See Operating manual passive Betriebsanleitung beachten normally open contact Observer Manuel d'Instruction normally closed contact 12345678912 Ser. No.: L1 / L+ Supply / Versorgung / N / L- Tension d'alimentation 26 = B (RxD/TxD-P) PROFIBUS DP (Profile 3.0)

  • Page 10: Certificates And Approvals

    Laboratory Procedures" and with the EMC requirements of IEC/EN 61326. The measuring system described in these Operating Instructions thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

  • Page 11: Installation

    Proline t-mass 65 PROFIBUS DP/PA Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 12: Installation Conditions

    Installation Proline t-mass 65 PROFIBUS DP/PA Installation conditions Note the following points: • The thermal dispersion principle is very sensitive to disturbed flow conditions. • Observe the recommended inlet and outlet requirements. • Good engineering practice is necessary for the associated pipe work and installation.

  • Page 13: Pipework Requirements

    Proline t-mass 65 PROFIBUS DP/PA Installation 3.2.3 Pipework requirements Good engineering practice should be followed at all times: • Correct preparation, welding and finishing techniques • Correctly sized gaskets • Correctly aligned flanges and gaskets • Connecting pipe work should match the internal diameter of the flowmeter.

  • Page 14: Orientation

    Installation Proline t-mass 65 PROFIBUS DP/PA 3.2.4 Orientation Make sure that the direction arrow on the sensor matches the direction of gas flow through the pipe. Flanged sensor Insertion sensor Vertical orientation compact remote compact remote ÃÃ ÃÃ Ã ÃÃ...

  • Page 15: Inlet And Outlet Runs

    Proline t-mass 65 PROFIBUS DP/PA Installation 3.2.5 Inlet and outlet runs The thermal dispersion principle is sensitive to disturbed flow conditions. As a general rule, the thermal flowmeter should always be installed as far away as possible from any flow disturbances. For further information please refer to ISO 14511.
  • Page 16 Installation Proline t-mass 65 PROFIBUS DP/PA Outlet runs with pressure measuring points The pressure measuring point should be installed downstream of the measuring device, so that there is no potential influence of the pressure transmitter process connection on the flow entering the measuring point.
  • Page 17 Flow conditoner for use with flanged sensors  ä 87 This is a special Endress+Hauser version designed specially for use with the t-mass F sensor (sizes DN 25 to 100 / 1" to 4"). The mounting hole patterns and sizing are of a multi-variant design which means that one plate will fit different flange pressure classes e.g.

  • Page 18: Heating

    Installation Proline t-mass 65 PROFIBUS DP/PA 3.2.6 Heating Some applications require suitable measures to avoid heat loss (condensation). Heating can be electric, e. g. with heated elements, or by means of hot water, steam pipes or insulation. " Caution! Risk of electronics overheating! Consequently, make sure that the adapter between sensor and transmitter and the connection housing of the remote version always remain free of insulating material.

  • Page 19: Installation Instructions

    Mounting the welding socket This instruction describes mounting of the Endress+Hauser welding socket. If an existing or customer-specific mounting set is being used, then go to the next section "Insertion depth calculation and adjustment".
  • Page 20 Installation Proline t-mass 65 PROFIBUS DP/PA A0005118 Fig. 10: Dimensions needed to calculate the insertion depth Pipes: internal diameter Ducts: internal dimension Wall thickness Dimension from pipe/duct to the compression fitting Note! For detailed remarks on calculation refer to Technical Information TI069D.
  • Page 21 Proline t-mass 65 PROFIBUS DP/PA Installation Aligning the sensor with the flow direction 90° ±3° 90° ±7° A0005117 Fig. 12: Aligning the sensor with the flow direction Check and ensure that the sensor is aligned vertically at a 90° angle on the pipe/duct.

  • Page 22: Removing The Insertion Sensor

    Installation Proline t-mass 65 PROFIBUS DP/PA 3.3.2 Removing the insertion sensor Warning! • Do not remove the measuring device when it is pressurized! Stop the gas flow and unpressurize the process pipe. • In the case of toxic, explosive or flammable gases, the pipe in which the measuring device is installed must be purged with an inert gas to remove all traces of the gas used.

  • Page 23: Turning The Transmitter Housing

    Proline t-mass 65 PROFIBUS DP/PA Installation 3.3.4 Turning the transmitter housing Turning the aluminium field housing Warning! The rotating mechanism for devices for hazardous areas Zone 1 (ATEX/IEC Ex) or Class I Div. 1 (FM/CSA) is different to that described here. The procedure for turning these housings is described in the Ex-specific documentation ...

  • Page 24: Transmitter Housing

    Installation Proline t-mass 65 PROFIBUS DP/PA 3.3.6 Installing the wall-mount transmitter housing There are various ways of installing the wall-mount transmitter housing: • Mounted directly on the wall • Installation in control panel  ä 25 (separate mounting set, accessories  ä 87) •...
  • Page 25 Proline t-mass 65 PROFIBUS DP/PA Installation Installation in control panel Prepare the opening in the panel as illustrated in the diagram. Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing.

  • Page 26: Post-Installation Check

    Installation Proline t-mass 65 PROFIBUS DP/PA Post-installation check Perform the following checks after installing the measuring device in the pipe: Device condition and specifications Notes Is the device damaged (visual inspection)? –  ä 7 Does the device correspond to specifications at the measurement point, including process temperature and pressure, ambient temperature, measuring range, etc.?

  • Page 27: Wiring

    Wiring Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser representative if you have any questions. Note! The device does not have an internal power isolation switch. Therefore provide an isolation switch or circuit breaker which can be used to disconnect the power supply to the device.

  • Page 28: Shielding And Grounding

    Wiring Proline t-mass 65 PROFIBUS DP/PA Spurs Please note the following: • Length of spurs < 6.6 m (21.7 ft) (at max. 1.5 MBit/s) • No spurs should be used for transmission rates >1.5 MBit/s. The line between the connector and the bus driver is described as a spur.

  • Page 29: Connecting The Remote Version

    Proline t-mass 65 PROFIBUS DP/PA Wiring Connecting the remote version 4.2.1 Connecting connecting cable for sensor/transmitter Warning! • After removing the electronics cover, there is a risk of electric shock as shock protection is removed! Switch off the measuring device before removing internal covers.

  • Page 30: Connecting The Measuring Unit

    Wiring Proline t-mass 65 PROFIBUS DP/PA Connecting the measuring unit Note! The electrical characteristic quantities are listed in the "Technical data" section. 4.3.1 Terminal assignment PROFIBUS DP Terminal No. (inputs/outputs) Order version 20 (+) 21 (–) 22 (+) 23 (–) 24 (+) 25 (–)

  • Page 31: Profibus Dp Connection Diagram

    Proline t-mass 65 PROFIBUS DP/PA Wiring 4.3.3 PROFIBUS DP connection diagram +5 V N (L–) DGND L1 (L+) RxD/TxD-P A (RxD/TxD-N) A (RxD/TxD-N) RxD/TxD-P DGND +5 V 20 21 22 23 24 25 26 27 N (L-) L1 (L+) a0005465 ...

  • Page 32: Profibus Pa Connection Diagram

    Wiring Proline t-mass 65 PROFIBUS DP/PA 4.3.4 PROFIBUS PA connection diagram N (L–) PA + L1 (L+) PA – PA – PA + 24 25 26 27 20 21 22 23 N (L-) L1 (L+) A0005996 Fig. 23: Connecting the transmitter, cable cross-section max. 2.5 mm² (14 AWG)
  • Page 33 4-channel or 8-channel distribution modules. The measuring device can therefore be supplied with the option of a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare part  ä 87. 150/300 45.0 (1.77)

  • Page 34: Degree Of Protection

    Wiring Proline t-mass 65 PROFIBUS DP/PA Degree of protection The devices fulfill all the requirements for IP 67 (NEMA 4X). Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 (NEMA 4X) protection is maintained: •...

  • Page 35: Post-Connection Check

    Proline t-mass 65 PROFIBUS DP/PA Wiring Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes Are cables or the device damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the specifications on the nameplate?

  • Page 36: Operation

    Operation Proline t-mass 65 PROFIBUS DP/PA Operation Quick operation guide The user has a number of options for configuring and commissioning the device: Local display (option)  ä 37 The local display enables you to read all important variables directly at the measuring point, configure device-specific parameters in the field and perform commissioning.

  • Page 37: Local Display

    Proline t-mass 65 PROFIBUS DP/PA Operation Local display 5.2.1 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device. The display area consists of two lines; this is where measured values are displayed, and/or status variables (direction of flow, partially filled pipe, bar graph, etc.).

  • Page 38: Brief Operating Instructions To The Function Matrix

    Operation Proline t-mass 65 PROFIBUS DP/PA Brief operating instructions to the function matrix Note! • See the general notes  ä 39. • Function descriptions  see the "Description of Device Functions" manual HOME position  F Entry into the function matrix Select a function group (e.g.

  • Page 39: General Notes

    • If programming is disabled and the P operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the customer's code, programming is always enabled. • Your Endress+Hauser representative can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy.

  • Page 40: Error Messages

    Operation Proline t-mass 65 PROFIBUS DP/PA Error messages 5.4.1 Type of error Errors that occur during commissioning or measuring are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.

  • Page 41: Operating Options

    The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed out and used for official certification. Contact your Endress+Hauser representative for more information.
  • Page 42 The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed out and used for official certification. Contact your Endress+Hauser representative for more information.

  • Page 43: Profibus Dp Hardware Settings

    Proline t-mass 65 PROFIBUS DP/PA Operation PROFIBUS DP hardware settings 5.6.1 Configuring the write protection A jumper on the I/O board provides the means of switching hardware write protection on or off. When the hardware write protection is switched on, it is not possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g.

  • Page 44: Configuring The Device Address

    Operation Proline t-mass 65 PROFIBUS DP/PA 5.6.2 Configuring the device address The address must always be configured for a PROFIBUS DP measuring device. The valid device addresses are in the range from 1 to 126. In a PROFIBUS DP network, each address can only be assigned once.

  • Page 45: Configuring The Terminating Resistors

    Proline t-mass 65 PROFIBUS DP/PA Operation 5.6.3 Configuring the terminating resistors Note! It is important to terminate the RS485 line correctly at the start and end of the bus segment since impedance mismatch results in reflections on the line which can cause faulty data transfer.

  • Page 46: Profibus Pa Hardware Settings

    Operation Proline t-mass 65 PROFIBUS DP/PA PROFIBUS PA hardware settings 5.7.1 Configuring the write protection A jumper on the I/O board provides the means of switching hardware write protection on or off. When hardware write protection is switched on, it is not possible to write to the device functions via PROFIBUS (acyclic data transmission, e.g.

  • Page 47: Configuring The Device Address

    Proline t-mass 65 PROFIBUS DP/PA Operation 5.7.2 Configuring the device address The address must always be configured for a PROFIBUS DP/PA device. The valid device addresses are in the range from 1 to 126. In a PROFIBUS DP/PA network, each address can only be assigned once.

  • Page 48: Commissioning

    Commissioning Proline t-mass 65 PROFIBUS DP/PA Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for "Post-installation check"  ä 26 • Checklist for "Post-connection check"  ä 35...

  • Page 49: Quick Setup "Commissioning

    Proline t-mass 65 PROFIBUS DP/PA Commissioning 6.3.1 Quick Setup "Commissioning" XXX.XXX.XX Quick Setup Commission Language HOME-POSITION Pre-setting Selection pre-settings Delivery settings Actual settings Selection system units Pressure Temperature Density Mass flow Corr. Vol. Flow Heat Flow Quit Unit Unit Calorific...
  • Page 50 Commissioning Proline t-mass 65 PROFIBUS DP/PA Automatic configuration of the display t The "automatic parameterization of the display" option contains the following basic settings/factory settings: - YES: main line = MASS FLOW, additional line = TOTALIZER 1 - NO: The existing (selected) settings remain.

  • Page 51: Quick Setup "Sensor

    Proline t-mass 65 PROFIBUS DP/PA Commissioning 6.3.2 Quick Setup "Sensor" It is essential that the insertion sensor is setup according to the actual pipe or duct and then installed at the calculated insertion depth. This Quick Setup guides you systematically through the procedure to setup the sensor.

  • Page 52: Gas" Quick Setup Menu

    – selected from a list of standard gases or – setup for other suitable types of gases, such as Ozone, using manual correction factors and the option called SPECIAL GAS. This requires application evaluation at the factory - consult your Endress+Hauser representative prior to using this function. Endress+Hauser...
  • Page 53 Proline t-mass 65 PROFIBUS DP/PA Commissioning Setting or viewing the active gas group Go to the function SELECT GROUP and simply select 1 or 2 and then exit using ESC (+/- keys simultaneously). No save function is necessary. Note! This Quick Setup Gas function is not available if an in-situ calibration function has been performed on the device as the in-situ calibration curve refers to the sensor power at each recorded flow point.

  • Page 54: Pressure" Quick Setup Menu

    Commissioning Proline t-mass 65 PROFIBUS DP/PA 6.3.4 "Pressure" Quick Setup menu Use this Quick Setup to program the individual process pressure for each gas group. If only one gas group is being used, then only the function PROCESS PRESSURE 1 needs to be programmed, PROCESS PRESSURE 2 can remain with default settings.

  • Page 55: Heat Flow" Quick Setup Menu

    Proline t-mass 65 PROFIBUS DP/PA Commissioning 6.3.5 "Heat Flow" Quick Setup menu The device can calculate and output the heat of combustion of common fuel gases such as methane, natural gas, propane, butane, ethane and hydrogen. Use this Quick Setup menu to program the method used to calculate the heating value or calorific value (CV).
  • Page 56 Commissioning Proline t-mass 65 PROFIBUS DP/PA Manual This function allows entry of a user-specific heating value if the required value is different to the following table. Formula Net/lower heating value Gross/upper heating value [Mj/kg] MBtu/lb [Mj/kg] MBtu/lb Hydrogen 119.91 51.56 141.78...

  • Page 57: Quick Setup "Communication

    Proline t-mass 65 PROFIBUS DP/PA Commissioning 6.3.6 Quick Setup "Communication" To establish cyclic data transfer, various arrangements between the PROFIBUS Master (class 1) and the slave are required which have to be taken into consideration when configuring various functions. These functions can be configured quickly and easily by means of the Communication Quick Setup.

  • Page 58: Data Backup/Transmission

    Commissioning Proline t-mass 65 PROFIBUS DP/PA 6.3.7 Data backup/transmission Using the T-DAT SAVE/LOAD function, you can transfer data (device parameters and settings) between the T-DAT (exchangeable memory) and the EEPROM (device storage unit). This is required in the following instances: •...

  • Page 59: Commissioning The Profibus Interface

    Proline t-mass 65 PROFIBUS DP/PA Commissioning Commissioning the PROFIBUS interface Note! • All functions required for commissioning are described in detail in the "Description of Device Functions" manual which is a separate part of this Operating Manual. • A code (factory setting: 65) must be entered to change device functions, numerical values or factory settings ...
  • Page 60 Commissioning Proline t-mass 65 PROFIBUS DP/PA Configuration of the Analog Input function blocks 1 to 3: The measuring device has three Analog Input function block (AI modules), through which the various measured variables can be cyclically transmitted to the PROFIBUS Master (class 1).

  • Page 61: Profibus Dp/Pa System Integration

    Proline t-mass 65 PROFIBUS DP/PA Commissioning Select the operating mode: Select the operating mode (GSD file) which should be used for cyclic data transmission with the PROFIBUS Master. COMMUNICATION  SELECTION GSD  Selection of one of the following options: –...
  • Page 62 Source • Internet (Endress+Hauser)  www.endress.com ( Download  Software  Device Drivers) • CD-ROM with all GSD files for Endress+Hauser devices  Order No.: 56003894 Contents of the download file from the Internet and the CD-ROM • All Endress+Hauser GSD files (standard and extended format) •...

  • Page 63: Example For Selecting The Gsd File

    Proline t-mass 65 PROFIBUS DP/PA Commissioning 6.5.2 Example for selecting the GSD file Before configuration takes place, a decision should be made as to which GSD file should be used to configure the measuring device in the PROFIBUS master system. The following example describes the use of the t-mass 65 GSD file (complete functionality) for PROFIBUS PA: Select the t-mass 65 GSD file in the measuring device by means of the SELECTION GSD function.

  • Page 64: Profibus Dp Cyclic Data Transmission

    Commissioning Proline t-mass 65 PROFIBUS DP/PA PROFIBUS DP cyclic data transmission Below is a description of the cyclic data transmission when using the t-mass GSD file (complete device functionality). 6.6.1 Block model The block model illustrated shows which input and output data the measuring device provides for cyclic data transmission via PROFIBUS DP.

  • Page 65: Modules For Cyclic Data Transmission

    Proline t-mass 65 PROFIBUS DP/PA Commissioning 6.6.2 Modules for cyclic data transmission The measuring device is a so-called modular PROFIBUS slave. In contrast to a compact slave, the structure of a modular slave is variable - it consists of several individual modules. In the GSD file, the individual modules (input and output data) are described with their individual properties.

  • Page 66: Description Of The Modules

    Commissioning Proline t-mass 65 PROFIBUS DP/PA 6.6.3 Description of the modules AI (Analog Input) module The AI module (slots 1 to 3) cyclically transmits the corresponding measured variable, including the status, to the PROFIBUS Master (class 1). The measured variable is represented in the first four bytes in the form of floating point numbers in accordance with the IEEE 754 standard.
  • Page 67 Proline t-mass 65 PROFIBUS DP/PA Commissioning Assignment of the measured variables to the TOTAL module The TOTAL module can transmit different totalizer variables to the PROFIBUS Master (class 1). The measured variables are assigned to the totalizer function blocks 1 to 2 by means of the local display or with the aid of an operating program (e.g.
  • Page 68 Commissioning Proline t-mass 65 PROFIBUS DP/PA SETTOT_MODETOT_TOTAL module The module combination SETTOT_MODETOT_TOTAL (slots 4 to 5) consists of the functions SETTOT, MODETOT and TOTAL. With this module combination: • The totalizer can be controlled via the PROFIBUS Master (SETTOT). • The totalizer can be configured via the PROFIBUS Master (MODETOT).
  • Page 69 Proline t-mass 65 PROFIBUS DP/PA Commissioning DISPLAY_VALUE module Any value (IEEE 754 floating point number), including status, can be cyclically transmitted via the PROFIBUS Master (class 1) directly to the local display using the DISPLAY_VALUE module (slot 6). Display value assignment to line 1 or line 2 can be configured via the local display itself or an operating program (e.g.
  • Page 70 Commissioning Proline t-mass 65 PROFIBUS DP/PA PRESSURE_VALUE module The process pressure value (IEEE 754 floating point number), including status, can be cyclically transmitted via the PROFIBUS Master (class 1) directly to the measuring device using the PRESSURE_VALUE module (slot 8).

  • Page 71: Configuration Examples With Simatic S7 Hw-Konfig

    Proline t-mass 65 PROFIBUS DP/PA Commissioning 6.6.4 Configuration examples with Simatic S7 HW-Konfig Example 1 a0005497 Fig. 39: Complete configuration using the t-mass 65 GSD file It is essential to adhere to the following sequence when configuring the modules in the...
  • Page 72 Commissioning Proline t-mass 65 PROFIBUS DP/PA Example 2 a0005498 Fig. 40: In this example, modules that are not needed are replaced by the module EMPTY_MODULE. The t-mass 65 GSD file is used . With this configuration, the Analog Input function block 1 (slot 1), the totalizer value TOTAL (slot 4) and the cyclic control of device functions CONTROL_BLOCK (slot 7) are activated.

  • Page 73: Profibus Pa Cyclic Data Transmission

    Proline t-mass 65 PROFIBUS DP/PA Commissioning PROFIBUS PA cyclic data transmission Below is a description of the cyclic data transmission when using the t-mass GSD file (complete device functionality). 6.7.1 Block model The block model illustrated shows which input and output data the measuring device provides for cyclic data transmission via PROFIBUS PA.

  • Page 74: Modules For Cyclic Data Transmission

    Commissioning Proline t-mass 65 PROFIBUS DP/PA 6.7.2 Modules for cyclic data transmission The measuring device is a so-called modular PROFIBUS slave. In contrast to a compact slave, the structure of a modular slave is variable - it consists of several individual modules. In the GSD file, the individual modules (input and output data) are described with their individual properties.

  • Page 75: Description Of The Modules

    Proline t-mass 65 PROFIBUS DP/PA Commissioning 6.7.3 Description of the modules AI (Analog Input) module The AI module (slots 1 to 3) cyclically transmits the corresponding measured variable, including the status, to the PROFIBUS Master (class 1). The measured variable is represented in the first four bytes in the form of floating point numbers in accordance with the IEEE 754 standard.
  • Page 76 Commissioning Proline t-mass 65 PROFIBUS DP/PA Assignment of the measured variables to the TOTAL module The TOTAL module can transmit different totalizer variables to the PROFIBUS Master (class 1). The measured variables are assigned to the totalizer function blocks 1 to 2 by means of the local display or with the aid of an operating program (e.g.
  • Page 77 Proline t-mass 65 PROFIBUS DP/PA Commissioning SETTOT_MODETOT_TOTAL module The module combination SETTOT_MODETOT_TOTAL (slots 4 to 5) consists of the functions SETTOT, MODETOT and TOTAL. With this module combination: • The totalizer can be controlled via the PROFIBUS Master (SETTOT). • The totalizer can be configured via the PROFIBUS Master (MODETOT).
  • Page 78 Commissioning Proline t-mass 65 PROFIBUS DP/PA DISPLAY_VALUE module Any value (IEEE 754 floating point number), including status, can be cyclically transmitted via the PROFIBUS Master (class 1) directly to the local display using the DISPLAY_VALUE module (slot 6). Display value assignment to line 1 or line 2 can be configured via the local display itself or an operating program (e.g.
  • Page 79 Proline t-mass 65 PROFIBUS DP/PA Commissioning PRESSURE_VALUE module The process pressure value (IEEE 754 floating point number), including status, can be cyclically transmitted via the PROFIBUS Master (class 1) directly to the measuring device using the PRESSURE_VALUE module (slot 8).

  • Page 80: Configuration Examples With Simatic S7 Hw-Konfig

    Commissioning Proline t-mass 65 PROFIBUS DP/PA 6.7.4 Configuration examples with Simatic S7 HW-Konfig Example 1 a0005497 Fig. 42: Complete configuration using the t-mass 65 GSD file It is essential to adhere to the following sequence when configuring the modules in the...
  • Page 81 Proline t-mass 65 PROFIBUS DP/PA Commissioning Example 2 a0005498 Fig. 43: In this example, modules that are not needed are replaced by the module EMPTY_MODULE. The t-mass 65 GSD file is used . With this configuration, the Analog Input function block 1 (slot 1), the totalizer value TOTAL (slot 4) and the cyclic control of device functions CONTROL_BLOCK (slot 7) are activated.

  • Page 82: Profibus Dp/Pa Acyclic Data Transmission

    Commissioning Proline t-mass 65 PROFIBUS DP/PA PROFIBUS DP/PA acyclic data transmission Acyclic data transmission is used to transmit parameters during commissioning or maintenance, or to display additional measured variables that are not included in data transmission. Thus parameters for identification, control or adjustment in the various blocks (physical block, transducer block, function block) can be changed while the device is in the process of data transmission with a PLC.

  • Page 83: Adjustment

    Proline t-mass 65 PROFIBUS DP/PA Commissioning Adjustment 6.9.1 Zero point adjustment Calibration takes place under reference operating conditions. ( ä 109). Consequently, the zero point adjustment is generally not necessary! At zero flow conditions, the output of most thermal mass flow devices has a strong dependency on the process pressure.

  • Page 84: Data Storage Device (Historom)

    6.10 Data storage device (HistoROM) At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

  • Page 85: Maintenance

    • t-mass F sensor: Removal of the transducer requires specialist knowledge, tools and parts. The process seal also may need to be tested and re-qualified. This procedure must be carried out by an Endress+Hauser production centre. • t-mass I sensor: When removing the measuring sensor, observe the safety guidelines in chapter "Installation"...

  • Page 86: Replacing Seals

    " Caution! Do not reuse gaskets after removing sensors. Use only original parts from Endress+Hauser. The compression fitting and gasket seals are deliverable as spare parts. The seal ring can be replaced easily on site In-situ calibration The t-mass flowmeters are designed to support in-situ calibration using a reference meter signal, thus saving time and cost by reducing the need for factory re-calibration.

  • Page 87: Accessories

    Proline t-mass 65 PROFIBUS DP/PA Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Detailed information on the order code in question can be obtained from your Endress+Hauser representative. Device-specific accessories...

  • Page 88: Service-Specific Accessories

    Proline t-mass 65 PROFIBUS DP/PA Service-specific accessories Accessory Description Order code Applicator Software for selecting and sizing Endress+Hauser measuring DKA80 - * devices: • Calculation of all the necessary data for identifying the optimum flowmeter: e.g. nominal diameter, pressure loss, accuracy or process connections •...

  • Page 89: Trouble-Shooting

    Proline t-mass 65 PROFIBUS DP/PA Trouble-shooting Trouble-shooting Trouble-shooting instructions Always start trouble-shooting with the following checklist if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.

  • Page 90: System Error Messages

    In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser.  ä 106. Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted blank of this form at the back of this manual.
  • Page 91 Proline t-mass 65 PROFIBUS DP/PA Trouble-shooting Display in the PROFIBUS master system (cyclic data transmission) If the AI or TOTAL modules are configured for cyclic data transmission, the device status is coded in accordance with PROFIBUS Profile Specification 3.0 and transmitted with the variable to the PROFIBUS master by means of the quality byte (byte 5).

  • Page 92: List Of System Error Messages

    Trouble-shooting Proline t-mass 65 PROFIBUS DP/PA 9.2.2 List of system error messages PROFIBUS measured value status Extended diagnostic message in the Device status message PROFIBUS Remedy / spare parts Spare parts  ä 99 (local display) master S = System error...
  • Page 93 Proline t-mass 65 PROFIBUS DP/PA Trouble-shooting PROFIBUS measured value status Extended diagnostic message in the Device status message PROFIBUS Remedy / spare parts Spare parts  ä 99 (local display) master S: SENS HW-ROM/RAM 0x10 Sensor Failure O.K. Sensor: Cause:...
  • Page 94 Trouble-shooting Proline t-mass 65 PROFIBUS DP/PA PROFIBUS measured value status Extended diagnostic message in the Device status message PROFIBUS Remedy / spare parts Spare parts  ä 99 (local display) master S: A/C SW COMPATI. 0x0F Device Failure Constant Amp- I/O soft only...
  • Page 95 Proline t-mass 65 PROFIBUS DP/PA Trouble-shooting PROFIBUS measured value status Extended diagnostic message in the Device status message PROFIBUS Remedy / spare parts Spare parts  ä 99 (local display) master No. # 3xx  System limits exceeded S: DIFF. TEMP. LOW...
  • Page 96 Trouble-shooting Proline t-mass 65 PROFIBUS DP/PA PROFIBUS measured value status Extended diagnostic message in the Device status message PROFIBUS Remedy / spare parts Spare parts  ä 99 (local display) master S: SIM. FAILSAFE 0x48 UNCERTAIN Substitute set O.K. Simulation failsafe...

  • Page 97: Process Error Messages

    Proline t-mass 65 PROFIBUS DP/PA Trouble-shooting Process error messages Note! Also observe the information on the following pages:  ä 40 and  ä 89 9.3.1 List of process error messages PROFIBUS measured value status Extended diagnostic Device status message...
  • Page 98 3. The flow rate maybe too high (i.e. above sensor calibration range) 1. Check the sensor measuring range using the Endress+Hauser Applicator program. 2. Check if the inverted plus sign "+" is shown on the display? If yes, reduce the velocity if possible.

  • Page 99: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser representative by providing the serial number printed on the transmitter's nameplate.  ä 7 Spare parts are shipped as sets comprising the following parts: •...

  • Page 100: Removing And Installing Printed

    Trouble-shooting Proline t-mass 65 PROFIBUS DP/PA 9.5.1 Removing and installing printed circuit boards Field housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
  • Page 101 Proline t-mass 65 PROFIBUS DP/PA Trouble-shooting a0005494 Fig. 47: Field housing: removing and installing printed circuit boards Electronics compartment cover with local display Screws of electronics compartment cover Ribbon cable (display module) Aperture for installing/removing boards Power unit board Amplifier board...
  • Page 102 Trouble-shooting Proline t-mass 65 PROFIBUS DP/PA Wall-mount housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability.
  • Page 103 Proline t-mass 65 PROFIBUS DP/PA Trouble-shooting a0005496 Fig. 48: Field housing: removing and installing printed circuit boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor)
  • Page 104 Trouble-shooting Proline t-mass 65 PROFIBUS DP/PA Electronics housing sensor remote version Warning! • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface purposely built for electrostatically sensitive devices! •...

  • Page 105: Replacing The Device Fuse

    Proline t-mass 65 PROFIBUS DP/PA Trouble-shooting 9.5.2 Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power unit board.

  • Page 106: Return

    Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator. The following steps must be taken before returning a flow measuring device to Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device.

  • Page 107: Technical Data

    The use with corrosive, saturated or unclean gases should be treated with caution (contact your Endress+Hauser sales representative). The use with unstable gases or gases not deemed to be suitable by Endress+Hauser must be avoided. The measuring device is not designed to be used with liquids or fluids in the liquid phase.

  • Page 108: Output

    Technical data Proline t-mass 65 PROFIBUS DP/PA Input signal Status input (auxiliary input) U = 3 to 30 V DC, R = 3 k, galvanically isolated. Switch level ±3 to ±30 V DC. Configurable for: gas group, totalizer reset, positive zero return, start zero point adjustment 10.1.4...

  • Page 109: Power Supply

    Proline t-mass 65 PROFIBUS DP/PA Technical data 10.1.5 Power supply  ä 27 Electrical connections Supply voltage 85 to 260 V AC, 45 to 65 Hz 20 to 55 V AC, 45 to 65 Hz 16 to 62 V DC...

  • Page 110: Operating Conditions: Installation

    Technical data Proline t-mass 65 PROFIBUS DP/PA 10.1.7 Operating conditions: Installation  ä 12 Installation instructions  ä 15 Inlet and outlet runs Length of connecting cable Max. 100 m (328 feet), remote version  ä 12 System pressure 10.1.8...

  • Page 111: Operating Conditions: Process

    Proline t-mass 65 PROFIBUS DP/PA Technical data 10.1.9 Operating conditions: Process Medium temperature range Sensor t-mass F: –40 °C to +100 °C (–40 °F to +212 °F) t-mass I: –40 °C to +130 °C (–40 °F to +266 °F) Seals t-mass F O-rings: Viton FKM –20°C to +100°C (–4°F to +212°F)

  • Page 112: 10.1.10 Mechanical Construction

    Technical data Proline t-mass 65 PROFIBUS DP/PA 10.1.10 Mechanical construction Design / dimensions Dimensions and the fitting lengths of the transmitter and sensor are provided in the separate "Technical Information" document on the device in question. This can be downloaded as a PDF file from www.endress.com.
  • Page 113 Proline t-mass 65 PROFIBUS DP/PA Technical data t-mass F sensor Sensor body: • DN 15 to 25 (DN ½" to DN 1"): stainless steel cast CF3M-A351 • DN 40 to 100 (DN 1 ½" to DN 4"): 1.4404 to EN10216-5 and 316/316L to A312 Flanges (process connections): According to EN 1092-1 (DIN 2501/DIN 2512N) / ANSI B16.5 / JIS B2220...

  • Page 114: 10.1.11 Human Interface

    CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick mark The measuring system meets the EMC requirements of the Australian Communications and Media Authority (ACMA).
  • Page 115 PED is required, this must be ordered explicitly. For devices with nominal diameters less than or equal to DN 25 (1"), this is neither possible nor necessary. • With the identification PED/G1/III on the sensor nameplate, Endress+Hauser confirms conformity with the "Basic safety requirements" of Appendix I of the Pressure Equipment Directive 97/23/EC.

  • Page 116: 10.1.13 Ordering Information

    Your Endress +Hauser representative can provide detailed ordering information and information on the order codes on request. 10.1.14 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor  ä 87 10.1.15 Documentation •...
  • Page 117 Proline t-mass 65 PROFIBUS DP/PA Index Index Degree of protection ......34, 110 Designated use ......5, 107 Accessories .
  • Page 118 Proline t-mass 65 PROFIBUS DP/PA Index PRESSURE_VALUE PROFIBUS DP ......70 Hardware write protection PROFIBUS PA .
  • Page 119 Proline t-mass 65 PROFIBUS DP/PA Index Process errors without messages ....97 Repair ........6, 106 Process pressure .
  • Page 120 Proline t-mass 65 PROFIBUS DP/PA Index Transmitter Electrical connection ......30 Installing the wall-mount transmitter housing..24 Turning the field housing (aluminium) .
  • Page 121 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 122 www.endress.com/worldwide BA00113D/06/EN/13.10 71123860 FM+SGML6.0 ProMoDo...

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