Ford 1997 Aerostar Workshop Manual page 66

1997 Aerostar/Ranger
Section 10-01: Fuel Tank, Filters, Lines and
Electric Fuel Pump
CLEANING AND INSPECTION
Fuel Tanks
Fuel tanks (9002) do not require special service procedures and may be steam-cleaned and/or serviced
using standard procedures. After cleaning, allow to thoroughly air dry. The evaporative emission valve
(9B593) should be replaced. Replace fuel tank strap bolts. The tank vapor valve assembly grommet (Ranger
only), and fuel gauge sender and fuel pump assembly seal must be replaced. Failure to do so may result in
tank leak.
Take care not to let steam cleaning tubing touch plastic as it will damage/distort fuel tank. Do not direct
steam jet at one spot on plastic fuel tank for a prolonged period as it may damage/distort fuel tank.
Plastic Fuel Tank Repair
CAUTION: Leaks or damage to the polyethylene fuel tanks are not repairable. This applies to
Aerostar and Ranger fuel tanks including all polyethylene portions of the fuel tank body and fittings.
Fuel tank replacement is the only acceptable service. There are no reliable repair procedures that
meet the same standards as a new fuel tank. Methods which appear to work may not function for the
long term or after being subjected to normal use or abuse.
file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVKA1027.HTM~gen~ref.HTM
1997 Aerostar, Ranger, Equipped with 2.3L, 3.0L, and 4.0L
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Gasoline Engines Workshop Manual
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2011-04-29