Honeywell XYR 6000 User Manual
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Honeywell XYR 6000 User Manual

Honeywell XYR 6000 User Manual

Onewireless wcx series wireless valve position sensor
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OneWireless
XYR 6000 Wireless Valve Position Sensor
Model: WCX Series
User's Manual
50040849
Revision 1
1/15/09
.

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Summary of Contents for Honeywell XYR 6000

  • Page 1 OneWireless XYR 6000 Wireless Valve Position Sensor Model: WCX Series User's Manual 50040849 Revision 1 1/15/09...
  • Page 2 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

  • Page 3: Support And Contact Info

    Mounting and installation are covered in other documents. Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory control, and controls that do not have environmental or safety consequences.
  • Page 4 Sales and Service Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office or: E-mail: info.sc@honeywell.com Internet: www.honeywell.com/sensing...
  • Page 5 Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. continued Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...
  • Page 6 ACMA and RSM. This mark is equal to the CE Mark used in the European Union. N314 directly under the logo is Honeywell’s unique supplier identification number. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...

  • Page 7: Table Of Contents

    Methods ................................14 Wireless Builder..............................14 FUNCTION BLOCKS ................... 20 Introduction ..........................20 Block Description ........................20 Block types ................................20 Block diagram ............................... 20 Parameter Details ........................21 Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...
  • Page 8 Replacing Batteries ........................36 When to replace ..............................36 Tools required ..............................36 Procedure ................................36 Replacing Antenna ........................41 Tools required ..............................41 Procedure ................................41 viii OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...
  • Page 9 Table 11 Buttons for Device Local Configuration ..................32 Table 12 Advanced Options ........................35 Table 13 Battery Replacement Procedure ....................37 Table 14 Antenna Replacement Procedure ....................42 Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...
  • Page 10 Figure 14 Low Battery Warning ........................36 Figure 15 Battery Replacement ........................39 Figure 16 Battery Replacement Details ....................... 40 Figure 17 Antenna Replacement ......................... 43 Figure 18 Antenna Replacement Details ..................... 44 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...

  • Page 11: Introduction

    Details of topics that relate uniquely to the Honeywell WCX Series Valve Position Sensor, • This manual does not cover installation, mounting, or wiring. See XYR 6000 Wireless Valve Position Sensor, Model WCX Series Quick Start Guide (document 50040850). OneWireless Network Overview OneWireless is an all-digital, serial, two-way communication mesh network that interconnects industrial field sensors to a central system.

  • Page 12: Figure 1 Wcx Series Valve Position Sensor Functional Diagram

    1. 0BIntroduction 1.4. About the Sensor Figure 1 WCX Series Valve Position Sensor Functional Diagram OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...

  • Page 13: Specifications

    Bulgaria Lithuania Cyprus Malta Czech Republic Netherlands Denmark Norway Estonia Poland Finland Portugal France Romania Germany Slovakia Greece Slovenia Hungary Spain Iceland Sweden Ireland Switzerland Italy United Kingdom Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 14: Certifications And Approvals

    Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entries be sealed with a Zone 1 certified seal fitting. Seal fittings are supplied by Honeywell. For detailed sensor specifications see the following Specification and Model Selection Guide.

  • Page 15: Agency Compliance Information

    Furthermore, when using integral antenna(s) the Multinode unit must not be co-located with any other antenna or transmitter device and have a separation distance of at least 20cm from all persons. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 16: European Union Restriction

    Typical product line systems and configurations have been tested, for compliance. European Declaration of Conformity statements Language Statement Česky Honeywell tímto prohlašuje, že tento Multinode je ve shodě se (Czech): základními požadavky a dalšími příslušnými ustanoveními směrnice 1999/5/ES. Dansk Undertegnede Honeywell erklærer herved, at følgende udstyr (Danish): Multinode overholder de væsentlige krav og øvrige relevante krav i...
  • Page 17 Hereby, Honeywell, declares that this Multinode is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. Español Por medio de la presente Honeywell declara que el Multinode cumple (Spanish): con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE.

  • Page 18: For More Information About The R&Tte Directive

    2.4. Honeywell European (CE) Declaration of Conformity (DoC) Language Statement Íslenska Hér með lýsir Honeywell yfir því að Multinode er í samræmi við (Icelandic): grunnkröfur og aðrar kröfur, sem gerðar eru í tilskipun 1999/5/EC. Norsk Honeywell erklærer herved at utstyret Multinode er i samsvar med de (Norwegian): grunnleggende krav og øvrige relevante krav i direktiv 1999/5/EF.

  • Page 19: Preparation

    WARNING Risk of death or serious injury from explosion or fire. If sensor is to be returned to Honeywell for any reason, both batteries MUST be removed prior to shipping. Dispose of used batteries promptly per local regulations or the battery manufacturer’s recommendations. Keep away from children.

  • Page 20: Installation

    Figure 3 Battery connecting detail Installation Refer to the WCX Series Valve Position Sensor Quick Start Guide (document 50040850) for installation and mounting of your WCX Valve Position Sensor. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...

  • Page 21: Antenna Adjustment And Mounting

    If electrostatically charged, discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 22: Figure 4 Elbow Antenna Adjustment

    If your model has the integral straight antenna you can adjust its position by rotating the sensor housing. (See section 2). Typically, pointed straight up gives best performance but your installation may vary. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1...

  • Page 23: Configuration

    (where the slip clutch must slip), then the "setting the device angle" procedures must be repeated. Figure 6 Calibration Angles Permitted Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 24: Methods

    0% would be shaft fully CCW (looking at shaft) Volts DC Internal potentiometer Voltage Max Range 0.0 v. to + 1.7 v. nominal This is normally used for factory calibration. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...
  • Page 25 Ensure that “State to Load” is set to OOS and “Post Load State” is set to Normal, and both boxes at the bottom of the window are checked. This will change the update rate on the sensor and re-load it. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...
  • Page 26 Lubricate the threads and “O” ring with a silicone grease such as Dow Corning #55 or equivalent. By hand, screw on and tighten the cover. If applicable, reinstall the cover lock clamp. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...
  • Page 27 2. CAL_RESTORE command was issued but factory calibration constants do not contain valid values. BAD_SENSOR 1. Check connections to internal precision potentiometer. 2. Rotate shaft and observe proper operation of slip clutch. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...
  • Page 28 When ready, in Wireless Builder return the sensor’s channel to service and set Write Lock to Locked. Reinstall cover and cable lock clamp (if applicable) per previous Table 1. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...
  • Page 29 • • Press Enter to continue. • Display will say BUSY, then SUCCESS. Exit the menu. Reinstall cover and cable lock clamp (if applicable) per previous Table 1. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 30: Function Blocks

    Each of these blocks contains parameters that are standard OneWireless-sensor defined parameters. The AITB and device blocks contain standard parameters common to the WCX Series sensor models (that is, OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1...

  • Page 31: Parameter Details

    The sensor itself displays a few basic parameters, such as tag, serial number, device revision, build, device address, WFN ID. For more information on parameters, refer to the following documents. • OneWireless Wireless Builder User’s Guide • OneWireless Builder Parameter Reference Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 32: Operation

    Configuration buttons (Table 12). You can also use the PDA’s buttons. Figure 8 IR Sensor Locations Authentication Device menus are described in section 5.6 starting on page 29. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...

  • Page 33: Sensor Connection Status

    Sensor PV Display In PV display, the following information is displayed in sequence. Item displayed Example Details Channel number Channel number. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...
  • Page 34 Warning: Input inaccurate due to uncertain input data integrity. • Warning: Input inaccurate due to input conversion limitations or resolution. Table 10 Device Status Sensor display Wireless Builder display Definition What to do OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...
  • Page 35 Sensor module must be replaced. detected defect in Sensor Non-Volatile Memory E FAIL* Program Memory Fault* Startup diagnostics Sensor module must be replaced. detected defect in Sensor Read Only Memory Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 36: Sensor Quick View Of Parameters

    “Serial.” Device revision This parameter changes whenever objects and parameters are added, deleted, or the data type or range changes. It does not change if the OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...
  • Page 37 5. 4BOperation 5.5. Sensor Menu Parameter Description application firmware changes without affecting the device description. Build Sensor firmware number Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 38: Sensor Menu

    Secondary receive signal strength. Same as PRI RSSI. Read only. WFN ID Wireless Field Network ID. Read only. DEV ADD Device address. Read only. TX POWER Radio transmit power. Read only. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...

  • Page 39: Authentication Device Menus

    Main menu The main menu is shown below. Details start on the next page. Figure 9 Main Menu Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 40: Security And Node Deployment

    PDA, • clear the sensor’s key and reset its configuration to factory default (such as for decommissioning). Figure 10 Security and Device Deployment OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...
  • Page 41 You want to clear all keys so that you cannot deploy any more keys without going to the key server manager and getting more. For more details on keys, refer to Getting Started with Honeywell OneWireless Solutions. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual...

  • Page 42: Device Local Configuration

    • Go to the upper menu level. • When changing a number value, move cursor to the left/more significant digit, then wrap around to the least significant digit. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...

  • Page 43: Read Node Information

    Range: 0 to 65535. Build Sensor firmware and radio firmware build numbers. Radio Hardware radio type, FHSS or DSSS WFN ID: Wireless Field Network ID. Range: 0 to 255. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...
  • Page 44 If successful, the device will transition to the connected state. Connected – A secure connection is formed with one or two multinodes. The second line contains detailed state information useful for problem reporting. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...

  • Page 45: Advanced Options

    Port infrared communication is not functioning, you can override the detected settings using this option. Read TX Power Level Reads the transmission power level of the sensor radio. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 46: Maintenance/Repair

    Do not drop. Dropping the battery may cause damage. If a battery is dropped, do not install the dropped battery into the sensor. Dispose of dropped battery promptly per local regulations or per the battery manufacturer’s recommendations. OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...
  • Page 47 Risk of death or serious injury from explosion or fire. If sensor is to be returned to Honeywell for any reason, both batteries MUST be romoved prior to shipping. Dispose of used batteries promptly per local regulations or the battery manufacturer’s recommendations.
  • Page 48 A distinct click should be heard as the connector is fully seated. NOTE: Honeywell recommends lubricating the cover O-ring (8) and threads with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the cover.

  • Page 49: Figure 15 Battery Replacement

    6. 5BMaintenance/Repair 6.1. Replacing Batteries Figure 15 Battery Replacement Remove J2 by pressing tab and pulling J2 OPTIONAL - Disconnect RF cable Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

  • Page 50: Figure 16 Battery Replacement Details

    Loosen two captive screws, remove assembly Press top down, pull battery out on an angle Replace batteries, install assy., tighten screws Replace J2, check wire & cable routing Figure 16 Battery Replacement Details OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...

  • Page 51: Replacing Antenna

    If electrostatically charged, discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...
  • Page 52 (For item numbers, refer to Figure 10) Step Action Honeywell recommends that the sensor be removed from service and moved to a clean area before servicing. Use care to avoid rotating the input shaft, causing the internal slip clutch to slip.

  • Page 53: Figure 17 Antenna Replacement

    Step Action NOTE: Honeywell recommends lubricating the cover O-ring (13) and threads with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the cover. Replace cover, tightening hand tight. If applicable, replace cover lock clamp and two T-15 TORX screws.

  • Page 54: Figure 18 Antenna Replacement Details

    Disconnect RF cable to antenna Loosen 2 screws on lower mounting plate Release cable before unscrewing antenna Install assy., check wire & cable routing Figure 18 Antenna Replacement Details OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual Revision 1 1/15/09...
  • Page 55 6. 5BMaintenance/Repair 6.2. Replacing Antenna Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North Minneapolis, MN 55422 www.honeywell.com/sensing Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor User's Manual 1/15/09...

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