Honeywell XYR 6000 User Manual
Honeywell XYR 6000 User Manual

Honeywell XYR 6000 User Manual

One wireless series wcx series valve position sensor
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User Manual for the
One Wireless™ Series
WCX Series XYR 6000 Valve Position Sensor
WARNING
MISUSE OF DOCUMENTATION
• The information presented in this product sheet is for
reference only. Do not use this document as a product
installation guide.
• Complete installation, operation, and maintenance
information is provided in the instructions supplied with
each product.
Failure to comply with these instructions could result
in death or serious injury.
WARNING
PERSONAL INJURY
• DO NOT USE these products as safety or emergency
stop devices or in any other application where failure of the
product could result in personal injury.
Failure to comply with these instructions could result
in death or serious injury.
WARNING
RISK OF DEATH OR SERIOUS INJURY FROM
EXPLOSION OR FIRE.
sensor is to be returned to Honeywell for any reason,
If
both batteries MUST be removed prior to shipping.
Dispose of used batteries promptly per local regulations or
the battery manufacturer's recommendations. Keep away
from children. Do not disassemble and do not dispose of in
fire.
Failure to comply with these instructions could result
in death or serious injury.
Sensing and Control
This document describes preparation, operation and
maintenance of the Honeywell OneWireless WCX Series
valve position sensor and antennas. Mounting and
installation are covered in other documents.
Honeywell does not recommend using devices for critical
control where there is a single point of failure or where
single points of failure could result in unsafe conditions.
Honeywell OneWireless solutions are designed for open
loop control, supervisory control, and controls that do not
have environmental or safety consequences. As with any
process control solution, the customer must weigh the risks
and benefits to determine if the products used are suitable
for the application based on security, safety, and
performance. Additionally, it is up to the customer to
ensure that the control strategy defaults to a safe operating
condition if any crucial segment of the control solution fails.
The latest copy of this manual and other documentation
associated to the WCX Series XYR 6000 Wireless Valve
Position Sensor is available at:
http://hpsweb.honeywell.com/Cultures/en-
US/Products/Wireless/xyr6000wireless/XYR6000Valv
ePositioner/default.htm
References
The following list identifies all documents that may be
sources of reference for material discussed in this
publication
.
Document Title
WCX Series XYR 6000 Wireless Valve Position
Sensor Quick Start Guide
Getting Started with Honeywell OneWireless
Solutions
OneWireless Wireless Builder User's Guide
OneWireless Builder Parameter Reference
ISSUE 3
50040849

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Summary of Contents for Honeywell XYR 6000

  • Page 1 Failure to comply with these instructions could result The latest copy of this manual and other documentation in death or serious injury. associated to the WCX Series XYR 6000 Wireless Valve Position Sensor is available at: WARNING http://hpsweb.honeywell.com/Cultures/en-...
  • Page 2: Symbol Definitions

    The alert sign must be used when a restriction on use (output power limit by a country at certain frequencies) applies to the equipment and must follow the CE marking. Honeywell Sensing and Control...
  • Page 3: Table Of Contents

    IC compliance statements ............................. 5 Radio Frequency (RF) statement .......................... 5 European Union restriction ............................ 6 Honeywell European (CE) Declaration of Conformity (DoC) ............ 6 European Declaration of Conformity statements ....................7 For more information about the R&TTE Directive ....................8 PREPARATION ......................
  • Page 4 Read node information ............................32 Advanced options ..............................34 MAINTENANCE/REPAIR ..................35 Replacing Batteries ........................35 When to replace ..............................35 Tools required ..............................35 Procedure ................................35 Replacing Antenna ........................40 Tools required ..............................40 Procedure ................................40 Honeywell Sensing and Control...
  • Page 5 Table 10 Device Status ..........................25 Table 11 Menu Tree ............................ 27 Table 12 Buttons for Device Local Configuration ..................31 Table 13 Advanced Options ........................34 Table 14 Battery Replacement Procedure ....................36 Table 15 Antenna Replacement Procedure ....................41 Honeywell Sensing and Control...
  • Page 6 Figure 13. Advanced options ........................34 Figure 14. Low Battery Warning......................... 35 Figure 15. Battery replacement ........................38 Figure 16. Battery replacement details ....................... 39 Figure 17. Antenna replacement ........................ 42 Figure 18. Antenna replacement details ..................... 43 Honeywell Sensing and Control...
  • Page 7: Introduction

    This manual includes details of topics that relate uniquely to the Honeywell WCX Series valve position sensor. This manual does not cover installation, mounting, or wiring. See WCX Series XYR 6000 Wireless Valve Position Sensor Quick Start Guide (document 50040850).
  • Page 8 OneWireless™ Series User Manual 50040849 Issue 3 1. 0BIntroduction 1.4. About the Sensor Honeywell Sensing and Control...
  • Page 9: Specifications

    ISO 3166 2 letter code Austria Latvia Belgium Liechtenstein Bulgaria Lithuania Cyprus Malta Czech Republic Netherlands Denmark Norway Estonia Poland Finland Portugal France Romania Germany Slovakia Greece Slovenia Hungary Spain Iceland Sweden Ireland Switzerland Italy United Kingdom Honeywell Sensing and Control...
  • Page 10: Certifications And Approvals

    Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entries be sealed with a Zone 1 certified seal fitting. Seal fittings are supplied by Honeywell. For detailed sensor specifications see the following Specification and Model Selection Guide: WCX Series valve position sensor installation drawing •...
  • Page 11: Agency Compliance Information

    100 cm [39.37 in] from all persons. Furthermore, when using integral antenna(s) the Multinode unit must not be co-located with any other • antenna or transmitter device and have a separation distance of at least 20 cm [7.87 in] from all persons. Honeywell Sensing and Control...
  • Page 12: European Union Restriction

    Installations in France must limit EIRP to 10dBm, for operating modes utilizing frequencies in the range of 2,454 – 2,483.5MHz. Honeywell European (CE) Declaration of Conformity (DoC) This section contains the European Declaration of Conformity (DoC) statement, for the Honeywell OneWireless WCX Series valve position sensor. Honeywell Sensing and Control...
  • Page 13: European Declaration Of Conformity Statements

    Par la présente Honeywell déclare que l'appareil Multinode est conforme aux exigences (French): essentielles et aux autres dispositions pertinentes de la directive 1999/5/CE. Con la presente Honeywell dichiara che questo Multinode è conforme ai requisiti essenziali ed alle Italiano (Italian): altre disposizioni pertinenti stabilite dalla direttiva 1999/5/CE.
  • Page 14: For More Information About The R&Tte Directive

    Statement (Swedish): egenskapskrav och övriga relevanta bestämmelser som framgår av direktiv 1999/5/EG. Íslenska Hér með lýsir Honeywell yfir því að Multinode er í samræmi við grunnkröfur og aðrar kröfur, sem (Icelandic): gerðar eru í tilskipun 1999/5/EC. Norsk Honeywell erklærer herved at utstyret Multinode er i samsvar med de grunnleggende krav og (Norwegian): øvrige relevante krav i direktiv 1999/5/EF.
  • Page 15: Preparation

    WARNING RISK OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIRE If sensor is to be returned to Honeywell for any reason, both batteries MUST be removed prior to shipping. Dispose of used batteries promptly per local regulations or the battery manufacturer’s recommendations. Keep away from children.
  • Page 16: Installation

    3.2. Installation Figure 2. Battery connecting Figure 3. Battery connecting detail Installation Refer to the WCX Series Valve Position Sensor Quick Start Guide (document 50040850) for installation and mounting of your WCX Series valve position sensor. Honeywell Sensing and Control...
  • Page 17: Antenna Adjustment And Mounting

    If electrostatically charged, discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere. Failure to comply with these instructions could result in death or serious injury. Honeywell Sensing and Control...
  • Page 18: Figure 4. Elbow Antenna Adjustment

    Figure 5. Integral straight antenna If your model has the integral straight antenna you can adjust its position by rotating the sensor housing. (See Section 2). Typically, pointed straight up gives best performance but your installation may vary. Honeywell Sensing and Control...
  • Page 19: Configuration

    Enter a new tag name if desired. Click Next and then click Finish. Right click on the device tranducer block and then select Activate -> Selected Device. Wait a few minutes and then the device will be active and transmitting data. Honeywell Sensing and Control...
  • Page 20: Setting The Range And Engineering Units

    The WCX valve position sensor input shaft is connected to a potentiometer through a slip clutch, limiting the usable output range to 250 degrees. When rotated past 250° the output of the sensor will remain constant. This is depicted as a “no change zone” on the below drawing. Honeywell Sensing and Control...
  • Page 21: Figure 6. Usable Range

    OneWireless™ Series User Manual 50040849 Issue 3 3. 2BPreparation 3.6. Setting the Range and Engineering Units Figure 6. Usable Range Honeywell Sensing and Control...
  • Page 22: Positioning The Sensor Shaft

    ” in the equation below. Position the valve to the desired 100% location. Wait until the output stabilizes and record the sensor output at this location. This value is noted as “PV ” in the equation below. Honeywell Sensing and Control...
  • Page 23 Ensure that “State to Load” is set to OOS and “Post Load State” is set to Normal, and both boxes at the bottom of the window are checked. This will change the update rate on the sensor and re-load it. In the Main tab, change “Actual Mode” to AUTO. Unit is scaled correctly and is active. Honeywell Sensing and Control...
  • Page 24: Table 5 Converting Engineering Units From Percent To Degrees

    Adjust the valve to the 0° position and confirm that the sensor output now displays 0 DEG. Reposition the valve to another location and confirm the value sensor output value is approximately as expected. Reset update rate by following steps 3 – 3.6 in table 3. Honeywell Sensing and Control...
  • Page 25: Restoring Factory Settings

    There are options in Wireless Builder to restore calibration and clear calibration. Do not use the Cal Clear or Cal Restore options as this may result in incorrect sensor output readings and require the unit to be returned for factory calibration. Honeywell Sensing and Control...
  • Page 26: Function Blocks

    Each of these blocks contains parameters that are standard OneWireless-sensor defined parameters. The AITB and device blocks contain standard parameters common to the WCX Series sensor models (that is, degrees of rotation, voltage, percentage). The radio block contains parameters for communication with the wireless network. Honeywell Sensing and Control...
  • Page 27: Parameter Details

    The sensor itself displays a few basic parameters, such as tag, serial number, device revision, build, device address, WFN ID. For more information on parameters, refer to the following documents. OneWireless Wireless Builder User’s Guide • OneWireless Builder Parameter Reference • Honeywell Sensing and Control...
  • Page 28: Operation

    152,4 mm [6 in] from the sensor and aim the infrared beam at the sensor display while tapping the device local configuration buttons (Table 12). You can also use the PDA’s buttons. Figure 8. IR Sensor locations Authentication device menus are described in section 5.6 starting on page 28. Honeywell Sensing and Control...
  • Page 29: Sensor Connection Status

    NO REDUN No redundancy, that is, sensor has No action required. The sensor will periodically look for a connected with only one multinode. second multinode in order to form a redundant connection to the network Honeywell Sensing and Control...
  • Page 30: Sensor Pv Display

    Reference source connections on battery holder Proper engagement of input shaft to potentiometer shaft − Warning: Input inaccurate due to uncertain input data integrity. • Warning: Input inaccurate due to input conversion limitations or resolution. • Honeywell Sensing and Control...
  • Page 31: Table 10 Device Status

    Verify that slip clutch is properly engaged with input shaft. Check slip clutch operation. Restart the sensor. If condition persists, sensor module must be replaced INP FAIL A/D Failure Diagnostics detected Sensor module must be replaced defect with analog to digital converter Honeywell Sensing and Control...
  • Page 32: Sensor Quick View Of Parameters

    PV display resumes. Parameter Description Sensor type HONEYWELL WCX valve position sensor The name given to this sensor Serial number Sensor serial number. This is the WBSN on the sensor’s nameplate. Do not confuse this with the other nameplate item marked “Serial.”...
  • Page 33: Sensor Menu

    ≥ -10 Saturation SEC RSSI Secondary receive signal strength. Same as PRI RSSI. Read only. WFN ID Wireless Field Network ID. Read only. DEV ADD Device address. Read only. TX POWER Radio transmit power. Read only. Honeywell Sensing and Control...
  • Page 34: Authentication Device

    Hold the Authentication Device no more than 6” (15 cm) from the sensor and aim the infrared beam at the sensor display while tapping on the screen command or button. Main menu The main menu is shown below. Details start on the next page. Figure 9. Main menu Honeywell Sensing and Control...
  • Page 35: Security And Node Deployment

    (or other nodes) to the OneWireless network, • clear all security keys from the PDA, • clear the sensor’s key and reset its configuration to factory default (such as for decommissioning). • Figure 10. Security and device deployment Honeywell Sensing and Control...
  • Page 36 You want to clear all keys so that you cannot deploy any more keys without going to the key server manager and getting more. For more details on keys, refer to Getting Started with Honeywell OneWireless Solutions. Honeywell Sensing and Control...
  • Page 37: Device Local Configuration

    During number entry, decrement the digit or change +/- sign • Go to the upper menu level • When changing a number value, move cursor to the left/more significant digit, then wrap around to the least significant digit Honeywell Sensing and Control...
  • Page 38: Read Node Information

    It does not change if the application firmware changes without affecting the device description. Range: 0 to 65535 Build Sensor firmware and radio firmware build numbers Radio Hardware radio type, FHSS or DSSS WFN ID: Wireless Field Network ID. Range: 0 to 255 Honeywell Sensing and Control...
  • Page 39 If successful, the device will transition to the connected state. Connected – A secure connection is formed with one or two multinodes. The second line contains detailed state information useful for problem reporting. Honeywell Sensing and Control...
  • Page 40: Advanced Options

    Overrides the detected infrared communication port detected on your PDA. If port infrared communication is not functioning, you can override the detected settings using this option. Read TX power level Reads the transmission power level of the sensor radio. Honeywell Sensing and Control...
  • Page 41: Maintenance/Repair

    Do not drop. Dropping the battery may cause damage. If a battery is dropped, do not install the dropped battery into the sensor. Dispose of dropped battery promptly per local regulations or per the battery manufacturer’s recommendations. Honeywell Sensing and Control...
  • Page 42: Table 14 Battery Replacement Procedure

    Risk of death or serious injury from explosion or fire. If sensor is to be returned to Honeywell for any reason, both batteries MUST be removed prior to shipping. Dispose of used batteries promptly per local regulations or the battery manufacturer’s recommendations. Keep away from children.
  • Page 43 A distinct click should be heard as the connector is fully seated. NOTE: Honeywell recommends lubricating the cover O-ring (8) and threads with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the cover.
  • Page 44: Figure 15. Battery Replacement

    OneWireless™ Series User Manual 50040849 Issue 3 6. 5BMaintenance/Repair 6.1. Replacing Batteries Figure 15. Battery replacement Honeywell Sensing and Control...
  • Page 45: Figure 16. Battery Replacement Details

    Remove J2 by pressing tab and pulling J2 OPTIONAL - Disconnect RF cable Loosen two captive screws, remove assembly Press top down, pull battery out on an angle Replace batteries, install assy., tighten screws Replace J2, check wire & cable routing Honeywell Sensing and Control...
  • Page 46: Replacing Antenna

    If electrostatically charged, discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere. Honeywell Sensing and Control...
  • Page 47: Table 15 Antenna Replacement Procedure

    Step Action Honeywell recommends that the sensor be removed from service and moved to a clean area before servicing. Use care to avoid rotating the input shaft, causing the internal slip clutch to slip. If applicable, remove two T-15 TORX screws (1) and cover lock clamp (2).
  • Page 48: Figure 17. Antenna Replacement

    For elbow type antenna, adjust antenna for best reception. Don’t rotate antenna more than 180 degrees either direction or you could twist and break the antenna wiring inside. Tighten the antenna locking set screw (10). Figure 17. Antenna replacement Honeywell Sensing and Control...
  • Page 49: Figure 18. Antenna Replacement Details

    Remove J2 by pressing tab and pulling J2 Loosen two captive screws, remove assembly Disconnect RF cable to antenna Loosen 2 screws on lower mounting plate Release cable before unscrewing antenna Install assy., check wire & cable routing Honeywell Sensing and Control...
  • Page 50 Golden Valley, MN 55422 50040849-3-EN IL50 GLO Printed in USA April 2010 www.honeywell.com Copyright © 2010 Honeywell International Inc. All rights reserved. OneWirel ess™ is a registered trademarks of Honeywell International Inc. Other brand or product names are trademarks of their respective owners.

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