Carrier Infinity 480CEN024 Installation Instruction page 16

Single-packaged gas furnance, system with 48ce/48cen series puron r-410a refr., single and tree-phase units sizes 024-060
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4. Verify the following
conditions:
a. Make sure gas line is free of air. Before lighting
the unit
for the first time, perform
the following
with the gas valve
in the OFF position:
NOTE:
If the gas supply pipe was not purged before connecting
the
unit. it will be full of air. It is reconmmnded
that the ground
joint
union be loosened,
and the supply line be allowed
to purge until the
odor of gas is detected.
Never
purge gas lines into a combustion
chamber.
Immediately
upon
detection
of gas odor, retighten
the
union. Allow
5 minutes
to elapse, then light unit.
b. Make
sure
that
condenser-fan
blade
is correctly
positioned
in fan orifice. Top 1/3 of condenser-fan
blade
should be within fan orifice venturi.
c. Ensure
fan hub is positioned
correctly
with respect
to
motor housing
(See Fig. 15).
d. Make sure that air filter(s) is in place.
e. Make sure that condensate
drain trap is filled with water
to ensure proper
drainage.
f. Make sure that all tools and miscellaneous
loose parts
have been removed.
5. Compressors
are internally
spring
mounted.
Do not loosen
or remove
compressor
holddown
bolts.
6. Each unit system has two Schrader-type
ports, one low-side
Schrader
fitting located
on the suction
line, and one high
Schrader
fitting located on the compressor
discharge
line. Be
sure that caps on the ports are tight.
A "
Infinity Top
UNIT SIZE
024
030
036
042
048
060
"A" DIMENSION
Infinity
25
25
24
24
24
19
Fig. 15 - Fan
Blade
Clearance
A06035
START-UP
AND TROUBLESHOOTING
Step 1--Check
for Refrigerant
Leaks
Proceed
as follows
to locate and repair
a refrigerant
leak and to
charge the unit:
1. Locate leak and make sure that refrigerant
system pressure
has been
relieved
and reclaimed
from
both
high-
and
low-pressure
ports.
2. Repair leak following
Refrigerant
Service procedures.
NOTE:
Install a filter drier whenever
the system
has been opened
for repair.
3. Add a small charge of R-410A
refrigerant
vapor to system
and leak test unit.
4. Evacuate
and recover
refrigerant
from refrigerant
system
if
additional
leaks are not found.
5. Charge
unit with
R-410A
refrigerant,
using a volumetric
charging
cylinder or accurate
scale. Refer to unit rating plate
for required
charge.
Be sure to add extra
refrigerant
to
compensate
for internal volume
of filter drier.
Step 2--Unit
Start-Up
NOTE: Always
check high-
and low-voltage
supply
to the unit
components.
Check the integrity of the plug receptacle
connections
and unit wiring
harness prior to assnnaing a component
failure.
LED DESCRIPTION
LEDs built into Infinity"
Control
Board provide
installer or service
person information
concerning
operation
and/or fault condition
of
the unit control and ECM motor. This information is also available
at the system
User Interface
in text with
basic troubleshooting
instructions.
Careful
use of information
displayed
will reduce the
need for extensive
manual
troubleshooting.
The amber LED located
at upper right side of control adjacent to
fuse is the system status LED and it is labeled STATUS.
The green
LED labeled
COMM
is located
adjacent
to the STATUS
LED, and
is used as an indicator
of system
communications
status. Status
Codes will be displayed
on the STATUS
LED using the following
protocol:
1. The number
of short flashes indicates
first digit of code.
2. The number
of long flashes
indicates
second
digit of code.
3. A short flash is 0.25 seconds
on. A long flash is 1 second on.
4. The time between
flashes
is 0.25 seconds.
5. The time between
last short flash
and first long flash
is 1
second.
6. The LED will be off for 2.5 seconds
before repeating
code.
CONTROL
START-UP
AND
SYSTEM
COMMUNICATIONS
TROUBLESHOOTING
On power up, green COMM
LED will be turned off until successful
system communications
are established
(this should happen
within
10
seconds).
Once
communications
with
User
Interface
are
successful,
COMM
LED will be lit and held on. At the same time.
amber
STATUS
LED will be lit and held continuously
on until a
request for operating
mode is received.
The STATUS
LED will be
on any time unit is in idle mode.
If, at any time. communications
are not successful
for a period
exceeding
2 minutes,
the Infinity
control will only allow heating
or
cooling
operation
using
a common
thermostat
connected
to the
standard 24V thermostat
terminal
strip connections
and will display
Status (;ode 16. System
Communication
Fault, on amber STATUS
LED. No further troubleshooting
information
will be available
at
User Interface
until communications
are re-established.
If COMM
LED does not light within proper time period and status
code is not displayed:
1. Check system transformer
high-
and low-voltage
to be sure
the system
is powered.
2. Check fuse on control board to be sure it is not blown.
If fuse
is open, check system wiring before replacing
it to be sure a
short does not cause a failure of replacement
fuse.
If COMM
LED does not light within proper time period and status
code is displayed:
1. Check system
wiring
to be sure User Interface
is powered
and connections
are made A to A. B to B, etc. and wiring is
not
shorted.
Mis-wiring
or
shorting
of
the
ABCD
communications
wiring
will
not
allow
successful
communications.
NOTE:
Shorting
or mis-wiring
low-voltage
system wiring will not
cause damage
to unit control
or user interface
but may cause low
voltage
fuse to open.
16

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