Siemens SINAMICS PM240-2 Hardware Installation Manual
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Siemens SINAMICS PM240-2 Hardware Installation Manual

Power module for sinamics g120
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  • Page 3 ___________________ Changes in this manual Fundamental safety ___________________ instructions ___________________ SINAMICS Introduction ___________________ Installing/mounting SINAMICS G120 Power Module PM240-2 ___________________ Connecting-up ___________________ Service and maintenance Hardware Installation Manual ___________________ Technical data ___________________ Spare parts ___________________ Accessories ___________________ Appendix 01/2017 01/2017 A5E33294624B AE...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Changes in this manual ........................... 9 Fundamental safety instructions ......................11 General safety instructions ..................... 11 Handling electrostatic sensitive devices (ESD) ..............16 Industrial security ........................17 Residual risks of power drive systems ..................18 Introduction ............................19 Component specification according to UL ................
  • Page 6 Table of contents Service and maintenance ........................59 Maintenance ........................... 60 Commissioning after a long storage time ................61 Replacing a fan ........................62 6.3.1 Fan replacement FSA … FSC ....................62 6.3.2 Fan replacement FSD … FSF ....................63 Technical data ............................
  • Page 7 Table of contents 9.6.3 Mounting and connecting the brake relay ................124 Output reactor ........................125 Voltage limiter and du/dt filter ....................130 Appendix............................. 133 Manuals and technical support ..................... 133 A.1.1 Manuals for your inverter ...................... 133 A.1.2 Configuring support ....................... 134 A.1.3 Product Support ........................
  • Page 8 Table of contents Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 9: Changes In This Manual

    Changes in this manual With respect to the PM240-2 Power Modules Manual, Edition 12/2015 The "EMC-compliant installation" section has been revised and moved to the "Installation/mounting" chapter. It now has the title "EMC-compliant installation of a machine or system". The "Installing Power Modules" section has been revised. The "Connecting"...
  • Page 10 Changes in this manual Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 11: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
  • Page 12 Fundamental safety instructions 2.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
  • Page 13 Fundamental safety instructions 2.1 General safety instructions NOTICE Material damage due to loose power connections Insufficient tightening torques or vibrations can result in loose electrical connections. This can result in damage due to fire, device defects or malfunctions. • Tighten all power connections with the specified tightening torques, e.g. line supply connection, motor connection, DC link connections.
  • Page 14 Fundamental safety instructions 2.1 General safety instructions WARNING Danger to life due to the motor catching fire in the event of insulation overload There is higher stress on the motor insulation through a ground fault in an IT system. If the insulation fails, it is possible that death or severe injury can occur as a result of smoke and fire.
  • Page 15 Fundamental safety instructions 2.1 General safety instructions WARNING Danger to life when safety functions are inactive Safety functions that are inactive or that have not been adjusted accordingly can cause operational faults on machines that could lead to serious injury or death. •...

  • Page 16: Handling Electrostatic Sensitive Devices (Esd)

    Fundamental safety instructions 2.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.

  • Page 17: Industrial Security

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.

  • Page 18: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.

  • Page 19: Introduction

    Introduction Overview The Power Modules belong to the modular family of SINAMICS G120 inverters. A modular inverter comprises Control Unit and Power Module. Depending on the power rating in frame sizes FSA … FSF, the following Power Module versions are supplied: 0.55 kW …...

  • Page 20: Component Specification According To Ul

    Introduction 3.1 Component specification according to UL Component specification according to UL The inverters have UL approval according to UL508C and CSA C22.2 No. 274-13. Further information and a link for downloading the appropriate certificates can be found in the following Section: Directives and standards (Page 137) Permissible motors Note...

  • Page 21: Installing/Mounting

    Fuse types: Technical data (Page 65) – Circuit breaker (https://support.industry.siemens.com/cs/ww/en/view/109486009) ● The integrated semiconductor short-circuit protection does not provide cable protection. ● On the system side, provide cable protection in conformance with NEC or CEC, Part 1 and the local regulations.
  • Page 22 = 2000 V ● Suitable for SPD applications, type 1 or type 2 Alternatively, use a surge protection device, article number 5SD7 424-1 from Siemens AG. Additional requirements relating to CSA conformance, frame sizes FSD … FSF Overvoltage category OVC III must be ensured for all connections of the power circuit. This can mean that a surge suppressor must connected upstream on the line side.

  • Page 23: Emc-Compliant Installation Of A Machine Or System

    Installing/mounting 4.2 EMC-compliant installation of a machine or system EMC-compliant installation of a machine or system The inverter is designed for operation in industrial environments where strong electromagnetic fields are to be expected. Reliable and disturbance-free operation is only guaranteed for EMC-compliant installation. To achieve this, subdivide the control cabinet and the machine or system into EMC zones: EMC zones Figure 4-1...

  • Page 24: Control Cabinet

    Installing/mounting 4.2 EMC-compliant installation of a machine or system 4.2.1 Control cabinet ● Assign the various devices to zones in the control cabinet. ● Electromagnetically uncouple the zones from each other by means of one of the following actions: – Side clearance ≥ 25 cm –...

  • Page 25: Cables

    Further information Additional information about EMC-compliant installation is available in the Internet: EMC installation guideline (https://support.industry.siemens.com/cs/ww/de/view/60612658/en) 4.2.2 Cables Cables with a high level of interference and cables with a low level of interference are connected to the inverter: ●...
  • Page 26 Installing/mounting 4.2 EMC-compliant installation of a machine or system Cable routing inside the cabinet ● Route the power cables with a high level of interference so that there is a minimum clearance of 25 cm to cables with a low level of interference. If the minimum clearance of 25 cm is not possible, insert separating metal sheets between the cables with a high level of interference and cables with a low level of interference.
  • Page 27 Installing/mounting 4.2 EMC-compliant installation of a machine or system Routing cables outside the control cabinet ● Maintain a minimum clearance of 25 cm between cables with a high level of interference and cables with a low level of interference. ● Using shielded cables for the following connections: –...

  • Page 28: Electromechanical Components

    Installing/mounting 4.2 EMC-compliant installation of a machine or system 4.2.3 Electromechanical components Radio interference suppression ● Connect interference suppression elements to the following components: – Coils of contactors – Relays – Solenoid valves – Motor holding brakes ● Connect the interference suppression element directly at the coil. ●...

  • Page 29: Power Losses And Air Cooling Requirements

    Installing/mounting 4.3 Power losses and air cooling requirements Power losses and air cooling requirements Cooling requirements To protect the components from overheating, the control cabinet requires a cooling air flow, which depends on the power loss of the individual components. Formula for calculating the cooling airflow: airflow [l/s] = power loss [W] * 0.86 / ΔT [K] ●...
  • Page 30 Installing/mounting 4.3 Power losses and air cooling requirements Power loss for Power Modules with push-through technology - PT devices When you use PT Power Modules, the majority of the power loss is dissipated through the heatsink located outside the control cabinet. The following losses occur in the cabinet when the device is operated with its rated data: ●...

  • Page 31: Mounting The Power Modules

    Installing/mounting 4.4 Mounting the Power Modules Mounting the Power Modules Protection against the spread of fire The device may be operated only in closed housings or in control cabinets with protective covers that are closed, and when all of the protective devices are used. The installation of the device in a metal control cabinet or the protection with another equivalent measure must prevent the spread of fire and emissions outside the control cabinet.
  • Page 32 Installing/mounting 4.4 Mounting the Power Modules Additional for Power Modules with push-through technology - PT devices Use the optional mounting frames to mount a Power Module in push-through technology in a control cabinet. The mounting frames include the necessary seals and frames to ensure compliance with degree of protection IP55.

  • Page 33: Dimension Drawings And Drilling Dimensions For Built-In Units - Ip20 Devices

    Installing/mounting 4.4 Mounting the Power Modules 4.4.1 Dimension drawings and drilling dimensions for built-in units - IP20 devices Table 4- 1 Mounting dimensions without Control Unit [mm] Frame Width Height Depth size Power Module Shield plate The following dimension drawings and drilling patterns are not to scale. Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...
  • Page 34 Installing/mounting 4.4 Mounting the Power Modules Depth with Control Unit and Operator Panel (mm) CU230P-2 CU240B/E-2 CU250S-2 FSA … FSC + 59 + 41 + 62 With Control Unit: • + 70 + 52 + 73 With Control Unit and blanking cover / BOP-2: •...

  • Page 35: Hoisting Gear Fsd

    Installing/mounting 4.4 Mounting the Power Modules 4.4.2 Hoisting gear FSD ... FSF Use crane lifting lugs and the appropriate hoisting gear when mounting Power Modules. Power Module weights: Technical data (Page 65). 4.4.3 Mounting the shield plate for built-in units The shield plates and fixings screws are included in the inverter accessory kit.
  • Page 36 Installing/mounting 4.4 Mounting the Power Modules Mounting the shield plate and EMC connecting bracket, FSD … FSF Use the shield plate provided for strain relief of the line and motor cable – as well as the shield support for the motor cable. If you are using the inverter without filter, then you do not require the EMC connecting bracket.
  • Page 37 Installing/mounting 4.4 Mounting the Power Modules Procedure - FSF: Proceed as follows to mount the EMC connecting bracket and the shield plate: ① 1. Attach the EMC connecting bracket to the shield plate ② 2. Screw the shield module to the inverter using three screws, as shown in the diagram.

  • Page 38: Dimension Drawings And Drilling Dimensions For Pt Power Modules

    Installing/mounting 4.4 Mounting the Power Modules 4.4.4 Dimension drawings and drilling dimensions for PT Power Modules Table 4- 3 Mounting dimensions without Control Unit (CU) [mm] Frame Width Height Depth size without shield plate with shield plate T1 +T2 Panel thickness of the control cabinet ≤ 3.5 mm The following dimension drawings and drilling patterns are not to scale.

  • Page 39: Mounting The Shield Plate For Pt Power Modules

    Installing/mounting 4.5 Additional components Table 4- 5 Drilling dimensions, cooling clearances and fixing Frame Control cabinet cutout [mm] Cooling air clearances Fixing/torque size [mm] Bottom Front 8 x M5 / 3.5 Nm 34.5 8 x M5 / 3.5 Nm 30.5 10 x M5 / 3.5 Nm The Power Modules are designed for mounting without any lateral cooling air clearance.
  • Page 40 Installing/mounting 4.5 Additional components Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 41: Connecting-Up

    To protect against indirectly touching part of the motor circuit of an inverter and to automatically shut down in the case of a fault according to DIN EN 60364-4-41 (VDE 0100- 410). (http://support.automation.siemens.com/WW/view/en/103474630) Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...
  • Page 42 Connecting-up WARNING Danger to life due to electric shock if there is poor touch protection Death or injury can occur if accessible parts or connections, which are live, are touched. • At all of the power connections carefully ensure that neither cables nor terminals can be touched.
  • Page 43 ● The motor cables are shorter than 50 m (164 ft) shielded, or 100 m (328 ft) unshielded. Additional information about motor cables Length of the motor cable (Page 52) Further protection and monitoring equipment (https://support.industry.siemens.com/cs/ww/en/view/109486009) Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 44: Permissible Line Supplies

    Connecting-up 5.1 Permissible line supplies Permissible line supplies The converter is designed for the following line supplies according to IEC 60364-1 (2005). ● N system ● TT system ● IT system General requirements on line supply The plant builder or machine manufacturer must ensure for operation with rated current I rated that the voltage drop between the transformer input terminals and the inverter when operated with its rated values is less than 4% of the transformer rated current...

  • Page 45: Tt Line System

    Connecting-up 5.1 Permissible line supplies 5.1.2 TT line system In a TT line system, the transformer ground- ing and the installation grounding are inde- pendent of one another. There are TT line supplies where the neutral conductor N is either transferred – or not. Inverter operated on a TT line system ●...

  • Page 46: It System

    Connecting-up 5.1 Permissible line supplies 5.1.3 IT system In an IT line system, all of the conductors are insulated with respect to the PE protective conductor – or connected to the PE protec- tive conductor through an impedance. There are IT systems with and without trans- fer of the neutral conductor N.

  • Page 47: Protective Conductor

    Connecting-up 5.1 Permissible line supplies 5.1.4 Protective conductor WARNING Danger to life caused by high leakage currents for an interrupted protective conductor The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury.
  • Page 48 Connecting-up 5.1 Permissible line supplies ① Additional requirements placed on the protective conductor ● For permanent connection, the protective conductor must fulfill at least one of the following conditions: – The protective conductor is routed so that it is protected against damage along its complete length.

  • Page 49: Connecting The Line And Motor Cable At The Inverter

    Connecting-up 5.2 Connecting the line and motor cable at the inverter Connecting the line and motor cable at the inverter 5.2.1 Connection overview Note Line reactor A line reactor is not required for the Power Modules FSD … FSF. Line filter The inverters are available with or without integrated line filter (Class A).
  • Page 50 Connecting-up 5.2 Connecting the line and motor cable at the inverter Figure 5-4 Connection to 3 AC 200 V / 400 V / 690 V Figure 5-5 Connection to 1 AC 200 V - only FSA … FSC Note Connecting PM240-2 Power Modules, 200 V to 1 AC - only FSA ... FSC For the 200 V versions and single-phase line systems, connect the phase conductor and neutral conductor to any two of the terminals L1, L2, L3.
  • Page 51 Connecting-up 5.2 Connecting the line and motor cable at the inverter Connect cables at the inverter so that they are EMC compliant Attach the cable tie holders to the Power Module as shown to the left in the diagram before you establish the connections. Fix the line connecting cable using a cable tie ①...

  • Page 52: Length Of The Motor Cable

    Connecting-up 5.2 Connecting the line and motor cable at the inverter 5.2.2 Length of the motor cable Always dimension the motor cable so that the ohmic losses are less than 5 % of the inverter power rating. The permissible length of the motor cable also depends on the quality of the motor cable and the inverter pulse frequency.

  • Page 53: Connection Terminals At The Inverter

    Connecting-up 5.2 Connecting the line and motor cable at the inverter Table 5- 3 Permissible cable lengths for the motor connection, FSF Inverter with internal with or without filter, with or without filter, with two output C2 filter without output reactor reactors in series EMC category Second Envi-...

  • Page 54: Establishing Connections

    Connecting-up 5.2 Connecting the line and motor cable at the inverter 5.2.4 Establishing connections Procedure Proceed as follows to establish the connections: 1. Ensure that the device is in a no-voltage condition and the DC link is discharged. 2. Establish the connections as described in the following sections. This means that you have established the connections.
  • Page 55 Connecting-up 5.2 Connecting the line and motor cable at the inverter FSD, FSE: remove the lower covers FSF: remove the lower covers Figure 5-6 Connections for the line supply, motor and braking resistor Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...
  • Page 56 Connecting-up 5.2 Connecting the line and motor cable at the inverter You must re-attach the connection covers in order to re-establish the touch protection of the inverter after it has been connected up. Connecting DC link or braking resistor Use the rubber cable gland as shown in the right- hand figure for connecting the braking resistor.

  • Page 57: Sto Via Power Module Terminals

    Connecting-up 5.3 STO via Power Module terminals STO via Power Module terminals With Power Modules, frame sizes FSD … FSF, you can implement the "Safe Torque Off" (STO) safety function, corre- sponding to PL e according to EN 13849-1 and SIL 3 to IEC61508. You have two terminal blocks - STO(A) and STO(B) - and two DIP switches at the front of the Power Module.

  • Page 58: Connecting The Motor To The Inverter In A Star Or Delta Connection

    Connecting-up 5.4 Connecting the motor to the inverter in a star or delta connection Connecting the motor to the inverter in a star or delta connection Standard induction motors with a rated power of approximately ≤ 3 kW are normally connected in a star/delta connection (Y/Δ) at 400 V/230 V.

  • Page 59: Service And Maintenance

    WARNING Danger due to incorrect repair Repairs may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

  • Page 60: Maintenance

    Note The actual maintenance intervals depend on the installation and operating conditions. Siemens offers its customers support in the form of service contracts. For further information, contact your Siemens regional office or sales office. Power Module PM240-2...

  • Page 61: Commissioning After A Long Storage Time

    Service and maintenance 6.2 Commissioning after a long storage time Commissioning after a long storage time If the inverter was not operational for a longer period of time, it is possible that you must form the DC-link capacitors before switching on. Form the DC-link capacitors in the following cases: ●...

  • Page 62: Replacing A Fan

    Service and maintenance 6.3 Replacing a fan Replacing a fan For frame sizes FSA … FSC the fan module is installed at the bottom. For frame sizes FSD … FSF it is located at the top. For frame sizes FSA and FSB the fan module has one fan, for frame sizes FSC ... FSF, two fans.

  • Page 63: Fan Replacement Fsd

    Service and maintenance 6.3 Replacing a fan 6.3.2 Fan replacement FSD … FSF Removing the fan unit, FSD … FSF Procedure Proceed as follows to remove the fan unit: 1. Switch off the inverter power supply. DANGER Danger to life as a result of live parts and components Death or serious injury can result when live parts are touched.
  • Page 64 Service and maintenance 6.3 Replacing a fan Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 65: Technical Data

    The fuses listed in the following tables are examples of suitable fuses. Additional components for branch protection are available in the Internet: Branch protection and short-circuit strength according to UL and IEC (https://support.industry.siemens.com/cs/ww/en/view/109486009) Electromagnetic compatibility - Overview Electromagnetic compatibility according to EN61800-3...

  • Page 66: Ambient Conditions

    Technical data 7.2 Ambient conditions Ambient conditions Property Version Ambient conditions for transport in the transport packaging Climatic ambient conditions - 40° C … + 70° C, according to Class 2K4 to EN 60721-3-2 maximum humidity 95% at 40° C Mechanical ambient condi- FSA …...
  • Page 67 Technical data 7.2 Ambient conditions Property Version Protection against chemical FSA … FSC: Protected according to 3C2 to EN 60721-3-3 • substances FSD … FSF: 3C3 protection according to EN 60721-3-3 • Biological ambient condi- Suitable according to 3B1 to EN 60721-3-3 tions Pollution Suitable for environments with degree of pollution 2 according to EN 61800-5-1...

  • Page 68: Overload Capability Of The Inverter

    If not specified otherwise, the power and current data in the technical data always refer to a load cycle according to Low Overload. We recommend the "SIZER" engineering software to select the inverter. You will find additional information about SIZER on the Internet: Download SIZER (http://support.automation.siemens.com/WW/view/en/10804987/130000). Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...
  • Page 69 Technical data 7.3 Overload capability of the inverter Load cycles and typical applications: "Low Overload" load cycle "High Overload" load cycle The "Low Overload" load cycle assumes a The "High Overload" load cycle permits, for uniform base load with low requirements reduced base load, dynamic accelerating placed on brief accelerating p phases.

  • Page 70: Cable Cross-Sections And Tightening Torques

    Technical data 7.4 Cable cross-sections and tightening torques Cable cross-sections and tightening torques Table 7- 1 Connection type, cable cross sections and tightening torques Inverters Connection Cross-section and tightening torque Strip lengths Metric Imperial Line, motor cable, 1.5 ... 2.5 mm 0.5 Nm 16 …...

  • Page 71: Technical Data, 200 V Inverters

    If you increase the pulse frequency, the inverter reduces the maximum output current. Short-circuit current rating ≤ 100 kA rms (SCCR) and branch protec- Branch protection and short-circuit strength according to UL and IEC tion (https://support.industry.siemens.com/cs/ww/en/view/109479152) Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...
  • Page 72 Technical data 7.5 Technical data, 200 V inverters Property Version Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper Degree of protection ac- IP20 cording to EN 60529 IP55 PT devices outside the control cabinet Protection class according The inverters are devices with protection class I to EN 61800-5-1 Touch protection according...

  • Page 73: Specific Technical Data, 200 V Inverters

    Technical data 7.5 Technical data, 200 V inverters 7.5.2 Specific technical data, 200 V inverters Table 7- 2 PM240-2, IP20, frame size A, 1 AC / 3 AC 200 V … 240 V Article number without filter 6SL3210-1PB13-0UL0 6SL3210-1PB13-8UL0 Article number with filter 6SL3210-1PB13-0AL0 6SL3210-1PB13-8AL0 LO base load power...
  • Page 74 Technical data 7.5 Technical data, 200 V inverters Table 7- 4 PM240-2, IP20, frame size B, 1 AC / 3 AC 200 V … 240 V Article number without filter 6SL3210-1PB15-5UL0 6SL3210-1PB17-4UL0 6SL3210-1PB21-0UL0 Article number with filter 6SL3210-1PB15-5AL0 6SL3210-1PB17-4AL0 6SL3210-1PB21-0AL0 LO base load power 1.1 kW 1.5 kW...
  • Page 75 Technical data 7.5 Technical data, 200 V inverters Table 7- 6 PM240-2, IP 20, frame size C, 1 AC / 3 AC 200 V … 240 V Article number without filter 6SL3210-1PB21-4UL0 6SL3210-1PB21-8UL0 Article number with filter 6SL3210-1PB21-4AL0 6SL3210-1PB21-8AL0 LO base load power 3 kW 4 kW 1 AC LO base load input current...
  • Page 76 Technical data 7.5 Technical data, 200 V inverters Table 7- 8 PM240-2, IP 20, frame size C, 3 AC 200 V … 240 V Article number without filter 6SL3210-1PC22-2UL0 6SL3210-1PC22-8UL0 Article number with filter 6SL3210-1PC22-2AL0 6SL3210-1PC22-8AL0 LO base load power 5.5 kW 7.5 kW LO base load input current...
  • Page 77 Technical data 7.5 Technical data, 200 V inverters Table 7- 10 PM240-2, IP20, frame size D, 3 AC 200 V … 240 V Article number without filter 6SL3210-1PC24-2UL0 6SL3210-1PC25-4UL0 6SL3210-1PC26-8UL0 LO base load power 11 kW 15 kW 18.5 kW LO base load input current 40 A 51 A...

  • Page 78: Current Derating Depending On The Pulse Frequency, 200 V Inverters

    Technical data 7.5 Technical data, 200 V inverters Table 7- 12 PM240-2, IP20, frame size F, 3 AC 200 V … 240 V Article number without filter 6SL3210-1PC31-3UL0 6SL3210-1PC31-6UL0 6SL3210-1PC31-8UL0 LO base load power 37 kW 45 kW 55 kW LO base load input current 126 A 149 A...

  • Page 79: Technical Data, 400 V Inverters

    Technical data 7.6 Technical data, 400 V inverters Technical data, 400 V inverters Motors for 400 V Power Modules For the 400 V Power Modules, induction motors are permissible in the range from 25 % … 150 % of the inverter power without any restrictions. Note Motors for inverter operation Only use motors that are suitable for operation with inverters with a DC link.
  • Page 80 Short-circuit current rating ≤ 100 kA rms (SCCR) and branch protec- Branch protection and short-circuit strength according to UL and IEC tion (https://support.industry.siemens.com/cs/ww/en/view/109479152) Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper Degree of protection ac- IP20...

  • Page 81: Specific Technical Data, 400 V Inverters

    Technical data 7.6 Technical data, 400 V inverters 7.6.2 Specific technical data, 400 V inverters Table 7- 13 PM240-2, IP20, Frame Size A, 3-ph. AC 380 V … 480 V Article no. without filter 6SL3210-1PE11-8UL1 6SL3210-1PE12-3UL1 6SL3210-1PE13-2UL1 Article no. with filter 6SL3210-1PE11-8AL1 6SL3210-1PE12-3AL1 6SL3210-1PE13-2AL1...
  • Page 82 Technical data 7.6 Technical data, 400 V inverters Table 7- 15 PM240-2, PT, Frame Size A, 3-ph. AC 380 V … 480 V Article no. without filter 6SL3211-1PE18-0UL1 Article no. with filter 6SL3211-1PE18-0AL1 LO base load output 3.0 kW LO base load input current 10.1 A LO base load output current 7.7 A...
  • Page 83 Technical data 7.6 Technical data, 400 V inverters Table 7- 17 PM240-2, PT, Frame Size B, 3-ph. AC 380 V … 480 V Article no. without filter 6SL3211-1PE21-8UL0 Article no. with filter 6SL3211-1PE21-8AL0 LO base load output 7.5 kW LO base load input current 22.2 A LO base load output current 18.0 A...
  • Page 84 Technical data 7.6 Technical data, 400 V inverters Table 7- 19 PM240-2, PT, Frame Size C, 3-ph. AC 380 V … 480 V Article no. without filter 6SL3211-1PE23-3UL0 Article no. with filter 6SL3211-1PE23-3AL0 LO base load output 15.0 kW LO base load input current 39.9 A LO base load output current 32.0 A...
  • Page 85 Technical data 7.6 Technical data, 400 V inverters Table 7- 21 PM240-2, IP20, Frame Size D, 3-ph. AC 380 V … 480 V Article no. without filter 6SL3210-1PE27-5UL0 Article no. with filter 6SL3210-1PE27-5AL0 LO base load output 37 kW LO base load input current 70 A LO base load output current 75 A...
  • Page 86 Technical data 7.6 Technical data, 400 V inverters Table 7- 23 PM240-2, IP20, Frame Size F, 3-ph. AC 380 V … 480 V Article no. without filter 6SL3210-1PE31-5UL0 6SL3210-1PE31-8UL0 6SL3210-1PE32-1UL0 Article no. with filter 6SL3210-1PE31-5AL0 6SL3210-1PE31-8AL0 6SL3210-1PE32-1AL0 LO base load output 75 kW 90 kW 110 kW...

  • Page 87: Current Derating Depending On The Pulse Frequency, 400 V Inverters

    Technical data 7.6 Technical data, 400 V inverters 7.6.3 Current derating depending on the pulse frequency, 400 V inverters Article number LO base load output current [A] power [kW] Pulse frequency [kHz] 6SL3210-1PE11-8 . L1 0.55 6SL3210-1PE12-3 . L1 0.75 6SL3211-1PE13-2 .

  • Page 88: Technical Data, 690 V Inverters

    ≤ 100 kA rms (SCCR) and branch pro- Branch protection and short-circuit strength according to UL and IEC tection (https://support.industry.siemens.com/cs/ww/en/view/109479152) Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper Degree of protection ac- IP20; must be installed in a control cabinet...
  • Page 89 Technical data 7.7 Technical data, 690 V inverters Dependent on the input voltage and output power Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 90: Specific Technical Data, 690 V Inverters

    24 A 28 A 36 A HO base load output current 23 A 27 A 35 A Siemens fuse according to IEC/UL 3NA3817-6KJ (40 A) 3NA3820-6KJ (50 A) 33NA3822-6 (63 A) Fuse according to IEC/UL, Class J 35 A 45 A...
  • Page 91 HO base load input current 44 A 54 A HO base load output current 42 A 52 A Siemens fuse according to IEC/UL 3NA3824-6 (80A) 3NA3824-6 (80A) Fuse according to IEC/UL, Class J 80 A 80 A Power loss without filter 1.07 kW...

  • Page 92: Current Derating Depending On The Pulse Frequency, 690 V Inverters

    HO base load power 110 kW HO base load input current 122 A HO base load output current 115 A Siemens fuse according to IEC/UL 3NA3140-6 (200 A) Fuse according to IEC/UL, Class J 200 A Power loss without filter 2.48 kW Power loss with filter 2.51 kW...

  • Page 93: Restrictions For Special Ambient Conditions

    Technical data 7.8 Restrictions for special ambient conditions Restrictions for special ambient conditions Maximum current at low speeds NOTICE Negative impact on the inverter service life as a result of overheating. Loading the inverter with a high output current and at the same time with a low output frequency can cause the current-conducting components in the inverter to overheat.
  • Page 94 Technical data 7.8 Restrictions for special ambient conditions Current reduction as a function of the installation altitude and ambient temperature At installation altitudes above 1000 m and temperatures higher than 40° C (low overload) or 50° C (high overload), the inverter output current is reduced. The following tables contain the details.
  • Page 95 Technical data 7.8 Restrictions for special ambient conditions Permissible line supplies dependent on the installation altitude ● For installation altitudes ≤ 2000 m above sea level, it is permissible to connect the inverter to any of the line supplies that are specified for it. ●...

  • Page 96: Electromagnetic Compatibility Of Variable-Speed Drives

    Technical data 7.9 Electromagnetic compatibility of variable-speed drives Electromagnetic compatibility of variable-speed drives EMC (electromagnetic compatibility) means that the devices function satisfactorily without interfering with other devices and without being disrupted by other devices. This is true when the emitted interference (emission level) and the interference immunity are matched with each other.

  • Page 97: Inverter Applications

    For an EMC-compliant installation, observe the information provided in the Configuration manual: EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658). The Power Modules described here are intended for operation in the first and second environments. Conditions for operation in the respective environment are subsequently listed.
  • Page 98 When connected to IT line supplies, only filtered inverters are permissible. Use external filters without capacitors with respect to ground to limit symmetrical interference emission. When necessary, contact one of our Solution Partners (https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country=D E&program=1&technology=19&lang=en). Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 99: Operation In The First Environment

    Technical data 7.9 Electromagnetic compatibility of variable-speed drives 7.9.1.2 Operation in the First Environment Interference immunity You do not have to take any additional measures regarding interference immunity. Interference emission - operation in the first environment, Category C2 In order that you may operate the drive system in the first environment, Category C2, then in addition to the requirements for use in the second environment, you must also observe the limit values related to harmonic currents.

  • Page 100: Typical Harmonic Currents

    ● Power Module FSD, input voltage 380 … 480 V 3 AC: A line reactor is not required Note Line reactor Contact our Solution Partners (https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country =DE&program=1&technology=19&lang=en) for a line reactor. ● Short-circuit power S at the connection point of the customer's system to the public grid, is greater than or equal to the value according to the following formula: ≥...

  • Page 101: Emc Limit Values In South Korea

    In addition, measures for EMC-compliant configuration of the plant or system are described in detail in this manual and in the Configuration manualEMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658). The final statement on compliance with the applicable standard is given by the respective label attached to the individual device.
  • Page 102 Technical data 7.9 Electromagnetic compatibility of variable-speed drives Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 103: Spare Parts

    Spare parts Continuous development within the scope of product maintenance Inverter components are being continuously developed within the scope of product maintenance. Product maintenance includes, for example, measures to increase the ruggedness or hardware changes which become necessary as components are discontinued.
  • Page 104 Spare parts Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 105: Accessories

    Accessories Which components are available? ● Accessory kit / shield connection kit (includes the upper shield plate) ● Mounting frames for PT Power Modules - frame sizes FSA … FSC ● Line reactors for frame sizes FSA … FSC. Line reactors are not required for frame sizes FSD … FSF. ●...

  • Page 106: Top Shield Plate - Fsd

    Accessories 9.1 Top shield plate - FSD … FSF Top shield plate - FSD … FSF Top shield plate - only FSD … FSF The shield plate is included in the acces- sory kit / shield connection kit. Order num- bers: Spare parts (Page 103) Attach the shield plate as shown in...

  • Page 107: Mounting Frames For Pt Power Modules

    Accessories 9.2 Mounting frames for PT power modules Mounting frames for PT power modules Order numbers for mounting frames ● FSA: 6SL3260-6AA00-0DA0 ● FSB: 6SL3260-6AB00-0DA0 ● FSC: 6SL3260-6AC00-0DA0 All of the necessary nuts and seals are included in the scope of delivery. Mounting instructions for the mounting frames Procedure Proceed as follows to correctly mount the Power Module:...
  • Page 108 Accessories 9.2 Mounting frames for PT power modules Dimension drawings for mounting frames Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 109: Line Reactor

    Accessories 9.3 Line reactor Line reactor A line reactor protects the inverter when connected to dirty line supplies (line supply environment). A line reactor supports the overvoltage protection, smooths the harmonics in the line supply and buffers commutation dips. Mounting position Clearances to other devices For a line reactor, a minimum clearance to other devices must be maintained on all sides.
  • Page 110 Accessories 9.3 Line reactor Dimensions and drilling patterns 0.55 kW … 1.1 kW Dimensions [mm] Drilling pattern [mm] 1.5 kW … 4.0 kW Dimensions [mm] Drilling pattern [mm] Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...
  • Page 111 Accessories 9.3 Line reactor 5.5 kW … 7.5 kW 11 kW … 18.5 kW Table 9- 1 Technical data of the line reactors Article number Induct- Line/load connection PE connection Weight ance [kg] / nM] [AWG / lbf in] / lbf in] [mH] 6SL3203-0CE13-2AA0 2.5 / 0.8...
  • Page 112 Accessories 9.3 Line reactor Table 9- 2 Assignment table Line reactors Power Module, 400 V Power Module, 200 V 6SL3203-0CE13-2AA0 6SL3210-1PE11-8 . L1, 6SL3210-1PB13-0 . L0, 6SL3210-1PE12-3 . L1 6SL321 . -1PB13-8 . L0 6SL3210-1PE13-2 . L1 6SL3203-0CE21-0AA0 6SL3210-1PE14-3 . L1, 6SL3210-1PB15-5 .

  • Page 113: Line Filter

    Accessories 9.4 Line filter Line filter Dimensions for mounting the line filter Table 9- 3 Technical data of the line filter (Class B) Article number Power Connection Weight loss [W] [kg] Line supply and Power Module 6SL3203-0BE17-7BA0 2.5 mm / 0.8 Nm 2.5 mm / 2 Nm 1.75...
  • Page 114 Accessories 9.4 Line filter Table 9- 4 Assignment table Power Module, 400 V Line filter (Class B) Frame size Article number Power Article number 6SL3210-1PE11-8UL1 0.55 6SL3203-0BE17-7BA0 6SL3210-1PE12-3UL1 0.75 6SL3210-1PE13-2UL1 6SL3210-1PE14-3UL1 6SL3210-1PE16-1UL1 6SL321 . -1PE18-0UL1 6SL3210-1PE21-1UL0 6SL3203-0BE21-8BA0 6SL3210-1PE21-4UL0 6SL321 . -1PE21-8UL0 6SL3210-1PE22-7UL0 6SL3203-0BE23-8BA0 6SL321 .

  • Page 115: Braking Resistor

    Accessories 9.5 Braking resistor Braking resistor The braking resistor enables loads with a large moment of inertia to be braked quickly. During braking of the motor and the load, excess energy is fed back to the converter. This causes the voltage to rise in the DC link. The converter transfers the excess energy to the externally mounted braking resistor.
  • Page 116 Accessories 9.5 Braking resistor Figure 9-2 Minimum clearances for the braking resistor when mounting on a flat surface and for wall/panel mounting Keep shaded areas free of any devices and components. Dimensions and drilling patterns Figure 9-3 Braking resistor Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...
  • Page 117 Accessories 9.5 Braking resistor Table 9- 5 Dimensions and weights Article number Overall dimensions [mm] Drilling dimensions Fixing/torque Weight Inverter [mm] [kg] frame size for 200 V inverters JJY:023146720008 M4 / 3 Nm JJY:023151720007 M4 / 3 Nm JJY:02 3163720018 M4 / 3 Nm JJY:023433720001 M5 / 6 Nm...

  • Page 118: Connecting A Braking Resistor

    Accessories 9.5 Braking resistor 9.5.1 Connecting a braking resistor The following figure shows a connection overview of the braking resistor on the inverter. Figure 9-4 Connecting a braking resistor with temperature monitoring via digital input DI 3 Some braking resistors have an integrated connection cable for the power connections (R1/R2) on the inverter.

  • Page 119: Technical Data Of The Braking Resistor

    Accessories 9.5 Braking resistor 9.5.2 Technical data of the braking resistor For the inverters, use the following or comparable braking resistors. The technical properties and statements made by the manufacturer apply. Note Braking resistors FSD … FSF Only use braking resistors that are UL approved, and have successfully passed the "Abnormal Operation Test"...
  • Page 120 Accessories 9.5 Braking resistor Braking resistors for PM240-2, 400 V Table 9- 7 Technical data Article number Maximum Connection Degree of Power Module sistance power, P R1 / R2 protection Rated power Weight Article numbers Frame size 6SL3201-0BE14-3AA0 370 Ω 1.5 kW 2.5 mm / 0.5 Nm...
  • Page 121 Accessories 9.5 Braking resistor Braking resistors for PM240-2, 690 V Table 9- 8 Technical data Article number Maximum Connection Degree of Power Module sistance power, P R1 / R2 protection Rated power Weight Article Nos. Frame size JJY:023424020002 31 Ω 37 kW 10 mm / 0.8 Nm...

  • Page 122: Connecting A Motor Holding Brake

    Accessories 9.6 Connecting a motor holding brake Connecting a motor holding brake The inverter uses the Brake Relay to control the motor holding brake. Two types of Brake Relay exist: ● The Brake Relay controls the motor holding brake ● The Safe Brake Relay controls a 24 V motor holding brake and monitors the brake control for short-circuit or cable breakage.

  • Page 123: Connections And Circuit Diagrams

    Accessories 9.6 Connecting a motor holding brake 9.6.2 Connections and circuit diagrams Brake Relay Safe Brake Relay Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 124: Mounting And Connecting The Brake Relay

    Accessories 9.6 Connecting a motor holding brake 9.6.3 Mounting and connecting the brake relay Installing the Brake Relay ● FSA … FSC: Install the Brake Relay next to the Power Module. ● FSD … FSF: Install the Brake Relay at the rear of the lower shield plate. Attach the Brake Relay before you install the shield plate.

  • Page 125: Output Reactor

    Accessories 9.7 Output reactor Output reactor Output reactors reduce the voltage stress on the motor windings and the load placed on the inverter as a result of capacitive recharging currents in the cables. When using the output reactor it is not permissible that the output frequency exceeds 150 Hz.
  • Page 126 Accessories 9.7 Output reactor Dimensions, drilling patterns and weights for FSA … FSC inverters Table 9- 9 Dimensions and weights Article number Induct- Overall dimensions Drilling di- Fixing/torque Weigh ance [mm] mensions [Nm] t [kg] [mm] [mH] 6SL3202-0AE16-1CA0 4 x M4 / 3 6SL3202-0AE18-8CA0 4 x M4 / 3 6SL3202-0AE21-8CA0...
  • Page 127 Accessories 9.7 Output reactor Dimensions, drilling patterns and weights for FSD … FSF inverters Figure 9-6 Dimensions and drilling patterns Table 9- 11 Dimensions and weights Article number Overall dimensions Drilling dimensions Fixing/torque Weight [mm] [mm] [Nm] [kg] 6SE6400-3TC07-5ED0 91.5 4 x M8 / 13 26.5 6SE6400-3TC14-5FD0...
  • Page 128 Accessories 9.7 Output reactor Table 9- 13 Assignment table for 200 V Power Modules Power Module Output reactor Frame size Article number Power [kW] Article number 6SL3210-1PB13-0 . L0 0.55 6SL3202-0AE16-1CA0 6SL321 . -1PB13-8 . L0 0.75 6SL3210-1PB15-5 . L0 6SL3210-1PB17-4 .
  • Page 129 Accessories 9.7 Output reactor Table 9- 15 Assignment table for 690 V Power Modules Power Module Output reactor Frame size Article number Power [kW] Article number 6SL3210-1PH28-0 . L0 6SL3000-2AH31-0AA0 6SL3210-1PH31-0 . L0 6SL3210-1PH31-2 . L0 6SL3000-2AH31-5AA0 6SL3210-1PH31-4 . L0 Output reactors are not required for 690 V inverters Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 130: Voltage Limiter And Du/Dt Filter

    Further details for the functional principle and the application cases are available at: Voltage limiter and du/dt filter (https://support.industry.siemens.com/cs/ww/de/view/109742112) The assignment of the du/dt filter / VPL combination to the Power Modules is contained in the following tables.
  • Page 131 Accessories 9.8 Voltage limiter and du/dt filter Table 9- 18 Assignment table for 690 V Power Modules Power Module VPL-du/dt Frame size Article number Power [kW] Article number 6SL3210-1PH21-4 . L0 6SL3000-2DH31-0AA0 6SL3210-1PH22-0 . L0 6SL3210-1PH22-3 . L0 18.5 6SL3210-1PH22-7 . L0 6SL3210-1PH23-5 .
  • Page 132 Accessories 9.8 Voltage limiter and du/dt filter Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 133: Appendix

    Manuals and technical support A.1.1 Manuals for your inverter Manuals with additional information that can be downloaded: ● Power Module Installation Manual (https://support.industry.siemens.com/cs/ww/en/ps/13224/man) Installing Power Modules, reactors and filters. Technical specifications, maintenance (this manual) ● CU230P-2 Compact Operating Instructions (https://support.industry.siemens.com/cs/ww/en/view/109477360) Commissioning the inverter ●...

  • Page 134: Configuring Support

    Appendix A.1 Manuals and technical support ● CU230P-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477248) Parameter list, alarms and faults. Graphic function diagrams ● CU240B/E-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477251) Parameter list, alarms and faults. Graphic function diagrams ● CU250S-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477253) Parameter list, alarms and faults. Graphic function diagrams ●...

  • Page 135: Product Support

    Standards and guidelines, EMC-compliant control cabinet design EMC overview (https://support.industry.siemens.com/cs/ww/en/view/103704610) EMC Guidelines configuration manual EMC-compliant control cabinet design, potential equalization and cable routing EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658) Safety Integrated for novices technical overview Application examples for SINAMICS G drives with Safety Integrated Safety Integrated for novices (https://support.industry.siemens.com/cs/ww/en/view/80561520)

  • Page 136: Disposal

    Disposal Protecting the environment and preserving its resources are corporate goals of the highest priority for Siemens. Our worldwide environmental management system according to ISO 14001 ensures compliance with legislation and sets high standards in this regard. Environmentally friendly design, technical safety and health protection are always firm goals, even at the product development stage.

  • Page 137: Directives And Standards

    Appendix A.3 Directives and standards Directives and standards Relevant directives and standards The following directives and standards are relevant for the inverters: European Low Voltage Directive The inverters fulfil the requirements stipulated in Low Voltage Directive 2014/35/EU insofar as they are covered by the scope of application of this Directive. European Machinery Directive The inverters fulfil the requirements stipulated in Machinery Directive 2006/42//EU insofar as they are covered by the scope of application of this Directive.
  • Page 138 Specification for semiconductor process equipment voltage drop immunity The inverters comply with the requirements of standard SEMI F47-0706. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download ●...

  • Page 139: Abbreviations

    Appendix A.4 Abbreviations Abbreviations Abbreviation Explanation Alternating current Communauté Européenne Control Unit Direct current Digital input DIP switch DIP switches are small switches, found mostly on PBCs, for making basic device settings Digital output Equivalent circuit diagram European Economic Community ELCB Earth leakage circuit breaker Electromagnetic compatibility (EMC)
  • Page 140 Appendix A.4 Abbreviations Power Module PM240-2 Hardware Installation Manual, 01/2017, A5E33294624B AE...

  • Page 141: Index

    Index 87 Hz characteristic, 58, 58 Field weakening, 58 Function Manual, 133 Air barrier, 29 Getting Started, 133 Base load, 68 Base load input current, 68 Hardware Installation Manual, 133 Base load output current, 68 Harmonic currents, 100 Base load power, 68 Harmonics, 100, 109 Brake Relay, 122 High Overload, 69...
  • Page 142 Index Operating instructions, 133 Output reactor Dimension drawings, 125, 126, 127 Overvoltage protection, 109 Power distribution systems, 44 Protective conductor, 44 Questions, 135 Safe Brake Relay, 122 Safety notes Electrical installation, 41 Service life of the fan, 62 SIZER, 134 Standards EN 61800-3, 137 Star connection (Y), 58...

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