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Prestige Solo 110 Installation And Maintenance Manual

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prestige
Solo
80 250
110 299
155 399
175
Water Boiler
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
NOTI E
tion in order to gain warranty coverage.
When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed
immediately against the transportation company by the consignee.
Leave all documentation received with appliance with owner for future reference.
If the information in this manual is not followed exactly, a fire or explosion may
WARNING
result causing property damage, personal injury or death.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
• WHAT TO DO IF YOU SMELL GAS
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
Revised Date: 12/15/15
M A N U A L
M A N U A L
this or any other appliance.
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call the fire department.
FOR YOUR SAFETY
2015-9 Prestige ACVMax Install Manual

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Summary of Contents for Prestige Solo 110

  • Page 1 NOTI E tion in order to gain warranty coverage. When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee. Leave all documentation received with appliance with owner for future reference.

  • Page 2: Table Of Contents

    Wall Mounting Installation ...................12 Wall Mounting Guidelines ..................12 Stud Walls - Installation ..................13 3.4.1 PRESTIGE Solo 80/110/155/175/250............13 3.4.2 PRESTIGE Solo 299/399 ................13 Wall Bracket Installation - Solid Walls..............13 Boiler Mounting....................13 SECTION IV - Boiler Piping General Piping Requirements ................14 Pressure Relief Valve ....................14 Boiler Air Vent ......................14...
  • Page 3 Table of Contents Backflow Preventer....................16 Boiler System Piping Applications ...............16 Expansion Tank and Makeup Water ..............16 4.8.1 Diaphragm Expansion Tank ................16 4.8.2 Closed-Type Expansion Tank..............16 Circulator ......................19 4.10 Sizing Primary Piping ...................19 4.11 Domestic Hot Water System Piping ..............19 4.12 System Piping - Zone Circulators.................19 4.13 System Piping - Zone Valves ................19 4.14 System Piping - Through Boiler ................19 4.15 System Piping - Radiant Heating................19...
  • Page 4 Table of Contents 8.11 System Sensor Wiring...................34 8.12 Cascade Wiring .....................35 8.13 Modbus Wiring .....................35 SECTION IX - ACVMax Operation ACVMax Navigation ....................41 ACVMax Menu Structure..................42 Home Screen ......................43 Status Line Messages....................44 Main Menu ......................45 EZ Setup ......................46 Heating EZ Setup ....................46 9.7.1 Select CH Demand ..................46 9.7.2...
  • Page 5 10.6 Inspection of Condensate Drain Assembly............58 SECTION XI - Start-Up Procedures 11.1 Final Checks Before Start-Up................59 11.2 PRESTIGE Solo Start-Up..................59 11.3 Check the PRESTIGE Solo and System...............59 SECTION XII - Outdoor Reset Control 12.1 Mounting the Outdoor Sensor................64 12.2 Wiring the Sensor....................64 SECTION XIII - External Modulating Control 13.1 Wiring the Modulating Controller ................65...
  • Page 6 Section XIX Product Specifications PRESTIGE Solo 80/110 Front View ................88 PRESTIGE Solo 80/110 Right Side View...............89 PRESTIGE Solo 155/175/250 Front View..............90 PRESTIGE Solo 155/175/250 Right Side View .............91 PRESTIGE Solo 299/399 Front View ................92 PRESTIGE Solo 299/399 Right Side View..............93 Section XX Notes General Notes ......................97...

  • Page 7: Product & Safety Information Definitions

    Product & Safety Information PRODUCT & SAFETY INFORMATION Definitions The following terms are used throughout this manual to bring attention to the presence of potential hazards or important information concerning the product. NOTI E DANGER Indicates the presence of a hazardous Indicates special instructions on installa- situation which, if ignored, will result in tion, operation or maintenance, which...

  • Page 8: Qualified Installer

    Product & Safety Information DANGER WARNING Do not use this appliance if any part has Qualified Installer: been under water. Immediately call a qualified service technician to inspect Prior to installing this product read all instruc- the appliance and to replace any part of tions included in this manual and all accompa- the control system which has been nying manuals/documents with this appliance.

  • Page 9: Section I - Pre-Installation Items

    CGA/B149.1 or B149.2 Canadian Electrical Code Part 1 CSA C22.1. Standards for Controls and Safety The PRESTIGE Solo should be installed in a Devices for Automatically Fired Boilers, location so that any water leaking from the ANSI/ASME CSD-1, when required.

  • Page 10: Recommended Clearances

    Pre-Installation Items Recommended Clearances Residential Garage Installations The PRESTIGE Solo is approved for zero When installing the PRESTIGE Solo in a resi- clearance to combustibles, excluding vent and dential garage, the following special precautions boiler piping. per NFPA 54/ANSI Z223.1 must be taken:...

  • Page 11: Section Ii - Combustion Air And Venting

    Chlorine-type bleaches, detergents, and WARNING cleaning solvents found in household Do not operate a PRESTIGE Solo if its laundry rooms combustion air inlet is located near a Adhesives used to fasten building prod- laundry room or pool facility.

  • Page 12: Ventilation And Combustion Air Requirements - Direct Vent

    (surrounding the for combustion. appliance) for combustion. For Direct Vent installations, involving only the PRESTIGE Solo, in which the minimum BEST PRACTICE service clearances are maintained as listed on In order to reduce the potential risks page 4, no ventilation openings are required.

  • Page 13: Methods Of Accessing Combustion Air Into A Space - Category Iv

    Combustion Air Venting Methods of Accessing Combustion Combining spaces in different stories. The volumes of spaces in different sto- Air Into A Space - Category IV ries shall be considered as communicat- ing spaces where such spaces are con- 2.4.1 Indoor Combustion Air nected by one or more openings in doors or floors having a total minimum NOTI E...

  • Page 14: Two Permanent Openings Method

    Combustion Air Venting All Combustion Air from Outdoors Fig. 2: All Combustion Air from Outdoors Fig. 3: Through One Permanent Air Through Ventilated Attic Opening 2.4.2.2 Two Permanent Openings Method Two permanent openings, one commencing within 12 in. of the top and one commencing within 12 in.

  • Page 15: Combination Of Indoor And Outdoor Combustion Air

    Verify installed combustion air and vent DANGER piping are sealed gas tight and meet all Do not install the PRESTIGE Solo into a provided instructions and applicable common vent with other gas or oil appli- codes, failure to comply will result in ances.

  • Page 16: Removal Of An Existing Boiler From A Common Vent System

    DANGER ing connected to the common venting sys- Do not install the PRESTIGE Solo into a tem are located and other spaces of the common vent with other gas or oil appli- building. Turn on clothes dryers and any ances.

  • Page 17: Commonwealth Of Massachusetts Installations Only

    Combustion Air Venting Commonwealth of Massachusetts Installations Only For direct-vent appliances, mechanical- 4. A metal or plastic identification plate vent heating appliances or domestic hot shall be mounted at the exterior of the water equipment, where the bottom of the building, four feet directly above the vent terminal and the air intake is installed location of vent terminal.

  • Page 18: Section Iii - Unit Preparations

    Handling Instructions ters. For unconventional stud spacing, a solid / secure mounting surface must be The PRESTIGE Solo is generally easier to provided for installation of the bracket. handle and maneuver once removed from the 2. For applications using wood studs, install shipping carton.

  • Page 19: Stud Walls - Installation

    Ensure the boiler is ommended to use the PRESTIGE Solo seated properly and is secure. Wall Frame kit. 2. When using the wall frame to mount the...

  • Page 20: Section Iv - Boiler Piping

    Pressure Relief Valve automatic air vent that will provide reli- able operation in purging air from the 1. The PRESTIGE Solo is supplied with a 30 boiler. The hygroscopic cap supplied psi pressure relief valve and must be piped with the automatic air vent MUST using the PRV connection as shown in Fig.

  • Page 21: Low Water Cutoff Device

    Fig. 5: Pressure Relief Valve and Boiler Drain Valve Installation Low Water Cutoff Device Additional Limit Control The PRESTIGE Solo is equipped with a fac- If a separate LWCO device is required by the tory installed pressure sensor type Low Water local jurisdiction or when the boiler is installed Cut Off device.

  • Page 22: Backflow Preventer

    (3 gallons [12 L] for the vide an air cushion. An automatic air vent would cause air to be vented from PRESTIGE Solo 80/110, 5 gallons [19 L] for the PRESTIGE Solo 155/175/250, 7 gallons the system resulting in a water-logged expansion tank.
  • Page 23 Boiler Piping Fig. 6: Piping Component Legend...

  • Page 24: Boiler Piping

    Boiler Piping System Boiler Boiler System Supply Supply Return Return 12" Max. Cold Water Fill Fig. 7: Near Boiler Piping - Diaphragm Expansion Tank System Boiler Boiler System Supply Supply Return Return Minimum ¾” Piping Note: Pitch horizontal piping 12" Max.

  • Page 25: Circulator

    4.13 System Piping - Zone Valves 4.10 Sizing Primary Piping Connect the PRESTIGE Solo to the system pip- See Fig. 9 through 13, pages 21 - 23, for rec- ing as shown in Fig. 10 on page 21 when zoning ommended piping arrangements based on vari- with zone valves.

  • Page 26: System Piping - Special Application

    To ensure an adequate flow rate through the PRESTIGE Solo, the boiler supply and return piping size must be a mini- mum of 1 inch for the PRESTIGE Solo 80/110, 1-1/4 inch for the PRESTIGE Solo 155/175/250 and 1-1/2 inch for the PRES- TIGE Solo 299/399.
  • Page 27 Boiler Piping Note: Reference Fig. 25, page 38 for Prestige Wiring. Cold smart Fig. 9: System Piping - Zoning with Zone Circulators Note: Reference Fig. 26, page 38 for Prestige Wiring. Cold smart Fig. 10: System Piping - Zoning with Zone Valves The boiler system piping shown must be a “closed”...
  • Page 28 Boiler Piping Note: Verify CH circulator is Note: Reference Fig. 27, page 39 for properly sized to overcome the Prestige Wiring. system pressure drop and pro- vide adequate flow through the boiler system. Cold smart Fig. 11: System Piping - Multiple Zone Valve with Single System/Boiler Circulator Note: Verify CH circula- Note: Reference Fig.
  • Page 29 Boiler Piping...

  • Page 30: Section V - Installing Vent / Combustion Air & Condensate Drain

    Installing Vent and Combustion Air er. Failure to comply could result in the trap assembly dislocating from the boiler. DANGER The PRESTIGE Solo must be vented and WARNING supplied with combustion air as shown in Ensure the condensate drain assembly the PRESTIGE Solo Vent Supplement, contains the plastic seated ball.
  • Page 31 Installing Vent/Combustion Air & Condensate Drain erty damage from potential condensate spillage. NOTI E 9. The PRESTIGE Solo will typically produce The drain line materials must be an a condensate that is considered slightly approved material by the authority hav- acidic with a pH content below 3.0.

  • Page 32: Section Vi - Gas Piping

    1. Install a 1/2” NPT for PRESTIGE Solo 80/110, 3/4” NPT for PRESTIGE Solo WARNING 155/175/250 or 1” NPT for PRESTIGE Use a two-wrench method of tightening...

  • Page 33: Natural Gas

    This setting is suitable for natural gas, based on rated PRESTIGE Solo input gas and propane and requires no field (divide by 1,000 to obtain cubic feet per hour).

  • Page 34: Propane Gas

    The propane orifice requirements are: damage. PRESTIGE Solo 80: 0.142” (3.6 mm) Contact the local propane gas supplier for rec- PRESTIGE Solo 110: 0.185” (4.7 mm) ommended sizing of piping, tanks and 100% PRESTIGE Solo 155: 0.205” (5.2 mm) lockup gas regulator.

  • Page 35: Gas Piping

    M5x12 Torx Collar Screws (4) Orifice Gas Valve Collar O-Ring Gas Valve Collar Throttle Screw (Not Shown) Red Plastic Sleeve Gas Valve Inlet Gas Pressure Port (Not Shown) Offset Pressure Cover Screw Fig. 18: Gas Valve / Venturi Assembly - PRESTIGE Solo 299/399...

  • Page 36: Section Vii - Internal Wiring

    The ACVMax control module contains 3 inter- nal replaceable 5A fuses as shown in Figure The top two fuses protect the PRESTIGE as well as the CH, DHW, and Flame outputs. The bottom fuse protects the P3, P4, and Alarm outputs.

  • Page 37: Internal Wiring

    BK – Black W – White Auto Reset GR – Green Limit BL – Blue Water Pressure – Red Sensor O – Orange Sensor – Violet Fig. 20: Prestige Solo Boiler Factory Wiring – Yellow BR – Brown GY – Gray...

  • Page 38: Section Viii - External Wiring

    HAZARD. 1. The circulator connections used will Before making any electrical connec- depend on the systems piping layout. tions to the PRESTIGE, disconnect elec- trical power supply at the service panel. Failure to comply can cause severe per- NOTI E sonal injury or death.

  • Page 39: Alarm Wiring

    ACVMax controller. Alarm Wiring The alarm contact closes whenever the Prestige is in a soft or hard lockout. This dry contact can be connected to an external monitoring system or other indicator to alert the operator that the Prestige is locked out.

  • Page 40: Outdoor Sensor Wiring

    3. Set the thermostat anticipator (If applica- vide a “hard” lockout requiring a manual reset ble) as follows: of the PRESTIGE or a “soft” lockout in which the PRESTIGE will automatically reset when Set for 0.2 amps when wired directly to the limit resets.

  • Page 41: Cascade Wiring

    1. Connect the system temperature sensor to Supplement for more information. the low voltage terminal strip on the wiring panel below the PRESTIGE control mod- ule, as shown in Fig. 19 on page 31 & Fig. 22 on page 33.

  • Page 42: External Wiring

    External Wiring Reset Limit Low Voltage Connections Line Voltage Connections Connections System Modulation Outdoor Manual Auto Thermosta Sensor or Modbus Sensor Signal Sensor Thermostat Thermostat Aquastat L G N L G N L G N L G N L G N L G N L G N FLAME...
  • Page 43 External Wiring Reset Limit Low Voltage Connections Line Voltage Connections Connections System Modulation Outdoor Manual Auto Thermosta Sensor or Modbus Sensor Signal Sensor Thermostat Thermostat Aquastat L G N L G N L G N L G N L G N L G N L G N FLAME...
  • Page 44 DHW PUMP POWER SUPPLY 120V/15A Service Zone 2 Zone 1 Thermostat Thermostat Fig. 25: Prestige Wiring - Zoning with Zone Circulators Note: Reference Fig. 10, page 21 for System Piping. Reset Limit Low Voltage Connections Line Voltage Connections Connections System...
  • Page 45 120V/15A Zone Valve Zone Valve Service End Switch End Switch Fig. 27: Prestige Wiring - Multiple Zone Valve with Single System/Boiler Circulator Note: Reference Fig. 12, page 22 for System Piping. Reset Limit Low Voltage Connections Line Voltage Connections Connections...

  • Page 46: Section Ix - Acvmax Operation

    • EZ Setup feature allows the installer to quickly customize ACVMax for each installation. • Cascade function allows up to six Prestige boilers to operate together in a single heating system. • Modbus interface for integrating with building management systems.

  • Page 47: Acvmax Navigation

    ACVMax Operation ACVMax Navigation Navigation is performed through four arrow buttons UP, DOWN, LEFT, RIGHT with a center OK button for making selections and entering information. The INSTALLER button (the small round button) provides the installing contractor with full access to all available features after entering a password.

  • Page 48: Acvmax Menu Structure

    ACVMax Operation ACVMax Menu Structure Home Screen Main Menu EZ Setup EZ Setup Menu CH/DHW Operation Menu Boiler Information Menu Heating EZ Setup Heating Enabled Boiler Information...

  • Page 49: Home Screen

    The Home Screen presents status information in a very user friendly way so that the current state of the boiler can be quickly accessed. The Prestige is represented in the center of the Home Screen. Basic operating information such as supply and return temperatures are displayed as well as current burner status.

  • Page 50: Status Line Messages

    Status Line Messages Status Line Message Description Standby Indicates that the Prestige is ready to respond when a demand is received. CH Demand A central heating call has been received. DHW Demand A domestic hot water call has been received.

  • Page 51: Main Menu

    ACVMax Operation Main Menu The Main Menu can be entered from the Home Screen by pressing the OK button. The menu system utilizes icons to represent each selection. The currently selected menu is displayed as an inversed image with a text description shown at the top of the display. Menus can be entered by highlighting the desired icon and pressing the OK button.

  • Page 52: Ez Setup

    Thermostat & Setpoint - This option is only displayed when the out- • door temperature sensor is not connected. A central heating call from a thermostat or zone panel will enable the Prestige and the setpoint will Select CH Demand be fixed for central heating calls Thermostat &...

  • Page 53: Select Ch1 Reset Curve

    Warm Weather Shutdown lators placed into constant circulation with the Pump Constant Circulation setting. The Prestige will continue to respond to a domestic hot water call or a 0-10V Modulation Signal when the outdoor temperature exceeds the 78ºF Press the LEFT or Warm Weather Shutdown Temperature setting.

  • Page 54: Domestic Hot Water Ez Setup

    Thermostat – A domestic hot water call from an aquastat or dry con- • tact switch will enable the Prestige with a fixed setpoint for a domestic hot water call. Sensor – This option requires the use of Indirect Water Heater Sensor •...

  • Page 55: Dhw Priority Timeout

    ACVMax Operation 9.8.4 DHW Priority Timeout Default: Off DHW Priority Timeout prompts the installer to enter an optional time limit that a domestic hot water call has priority over a central heating call. Press DHW Priority Timeout the LEFT or RIGHT buttons to adjust the DHW Priority Timeout then press the OK button to store the setting.

  • Page 56: Ch/Dhw Operation

    Navigation: Home Screen>Main Menu>CH / DHW Operation CH / DHW Operation provides a simple way to disable either the central heating or domestic hot water functions of the Prestige. Operation can be Heating Enabled enabled and disabled by selecting the central heating or domestic hot water icon then pressing the OK button to toggle between enabled and disabled.

  • Page 57: Information Items

    ACVMax Operation 9.12.2 Information Items Information Item Description Displays the current operating state of the Prestige. This is the same as Boiler Status the status line on the home screen. Displays if a central heating call is present. Heating Call Displays if a domestic hot water call is present.

  • Page 58: Lockout History

    ACVMax Operation 9.13 Lockout History Navigation: Home Screen>Main Menu>Boiler Information>Lockout History Lockout History Lockout History records the last eight lockouts. Each line contains a lock- 1: Low water 5h ago out description followed by how long ago the lockout occurred. Six lock- 2: No error 25h ago outs are displayed on the screen at one time.

  • Page 59: Lockout Screen

    The Lockout Screen replaces the Home Screen if a lockout occurs. The screen backlight will also illuminate constantly while the Prestige is locked out. Pressing any arrow button will return to the Home Screen so that additional troubleshooting can be performed. See pages 54 and 55 for a list of lockouts and descriptions.

  • Page 60: Manual Reset Hard Lockouts

    ACVMax Operation Manual Reset Hard Lockouts Code Lockout Message Description Failed Ignition The burner failed to light after 5 ignition attempts. False Flame A flame is being detected prior to ignition. High Boiler Temperature Boiler temperature has reached 210°F [99ºC] Blower is not at correct speed or speed signal is not being received Blower Speed by control module.

  • Page 61: Automatic Reset Soft Lockouts

    ACVMax Operation Automatic Reset Soft Lockouts Code Lockout Message Description High Flue Temperature Flue temperature exceeds high limit. Internal Control Fault EEPROM misconfiguration Internal Control Fault CRC check error. DHW Sensor Shorted A short circuit has been detected in the DHW temperature sensor circuit. DHW Sensor Open An open circuit has been detected in the DHW temperature sensor circuit.

  • Page 62: Section X - Start-Up Preparation

    10.0 Start-Up Preparation SECTION X - START-UP 10.1.3 Chlorinated Water PREPARATION Do not use the PRESTIGE Solo to heat a swimming pool or spa directly. NOTI E Maintain the chlorine level of the water at lev- Requirements below must be met for els considered safe for drinking.

  • Page 63: Check And Test Antifreeze

    3 gallons [12 L] for PRESTIGE 5. Once the system is completely filled and Solo 80/110 or 5 gallons [19 L] for PRESTIGE purged of all air and sediment, check the Solo 155/175/250 or 7 gallons [26 L] for PRES- system pressure and check/repair any leaks.

  • Page 64: Check Low Water Cut-Off Device

    10.3 Check Low Water Cut-Off Device If voltage is measured at the panel under any condition, check and correct the external wiring. The PRESTIGE Solo is provided with a factory installed LWCO device that moni- tors system pressure. NOTI E...

  • Page 65: Section Xi - Start-Up Procedures

    Read page 40 through 55 regarding the outlined on page 63. operation ACVMax Boiler If PRESTIGE Solo Does Not Start Correctly Management System. Verify the PRESTIGE Solo and the boiler 1. Check for loose electrical connections, system are full of water and all system...
  • Page 66 11.0 Start-Up Procedures Check Vent Piping and Combustion Air ings should be within the range listed in Table 4 on page 61. The CO level Piping. should not exceed 100 ppm when Check for gas-tight seal at every con- combustion is correct. Perform the nection and seam of the venting and following procedure to manually place combustion air piping.
  • Page 67 Press the OK button while the FAN icon Increase CO 2 is highlighted to shutdown the burner. Clockwise Decrease O 2 g. Cycle power to the Prestige once com- Decrease CO 2 bustion testing is complete to return to Counter-Clockwise Increase O 2 normal operation.
  • Page 68 11.0 Start-Up Procedures Test High Temperature Limit 8. Initiate a CH or DHW call and confirm that a High Boiler Temperature lockout occurs once the supply temperature reaches 102ºF The high temperature limit can be temporarily [39ºC]. lowered from 210ºF [99ºC] to 102ºF [39ºC] for 9.

  • Page 69: Operating Instructions

    Follow the gas supplier’s instructions. OPERATING INSTRUCTIONS 1. STOP! Read the safety information above. This 7. Turn the service switch on the PRESTIGE con- appliance is equipped with an ignition device trol panel “ON”. which automatically lights the burner. DO NOT 8.

  • Page 70: Section Xii - Outdoor Reset Control

    2. Route the cable back to the PRESTIGE Reference ACVMax Operation - EZ Setup sec- Solo boiler, ensuring the wires are not run tion for information on disabling the outdoor parallel to telephone or power cables.

  • Page 71: Section Xiii - External Modulating Control

    13.0 External Modulating Control SECTION XIII - EXTERNAL 13.2 ACVMax Adjustment MODULATING CONTROL The ACVMax control must be programmed to accept the 0-10 VDC signal from the external The boiler can directly accept an analog 0-10 modulating boiler control. VDC signal to control the firing rate from an external modulating boiler controller.

  • Page 72: External Modulating Control

    DHW to CH Call Blocking 1 Minute Antilegionella Function Disabled BOILER SETTING FACTORY DEFAULT EZ SETUP RESET INSTALLER RESET Solo (2 pumps) Prestige Model Solo/Excel. (3 way valve) Lockout Temp. 210°F [99°C] Modbus Address 0=BCST Pump Settings Solo/Excellence 2 Ignition Level NAT...
  • Page 73 Test high temperature limit as outlined on page 62. Checked the incoming gas pressure to the NOTI E PRESTIGE Solo to ensure a minimum Perform the following check-out proce- pressure of 5”w.c during flow conditions to dures as outlined and check off items as all gas appliances and a maximum pressure completed.

  • Page 74: Section Xv - Installation Record

    15.0 Installation Record SECTION XV - INSTALLATION RECORD PRESTIGE Model Number: Serial Number: Date of Installation: Fuel: Natural Gas Propane Measured Rate of Input: Btu/hr Combustion Readings: The following items were completed during installation: Installation instructions have been followed and completed...

  • Page 75: Section Xvi - Maintenance Schedule

    16.0 Maintenance Schedules SECTION XVI - MAINTENANCE 16.2 Owner Maintenance SCHEDULE Periodically: 16.1 Service Technician Check the area around the unit. At least on an annual basis the following main- Check and remove any blockage from the tenance should be performed by a qualified ser- combustion air inlet and ventilation open- vice technician: ings.

  • Page 76: Section Xvii- Maintenance Procedures

    WARNING The PRESTIGE Solo should be inspect- 17.4 Inspect Burner Area ed and serviced annually, preferably at the start of the heating season, by a qual- Remove the boiler front jacket panel and ven- ified service technician.

  • Page 77: Clean Condensate Drain Assembly

    17.0 Maintenance Procedures 17.6 Clean Condensate Drain Assembly WARNING Failure to inspect the vent system and Loosen the retaining nut from the condensate combustion air inlet piping and to have drain assembly and disconnect the assembly any conditions repaired, can result in from the boiler.

  • Page 78: Check Expansion Tank

    17.0 Maintenance Procedures 17.10 Check Expansion Tank WARNING Refer to Section IV - Boiler Piping for rec- Before manually operating the pressure ommended location of the expansion tank relief valve, ensure the discharge piping is and air eliminators. directed to a suitable place of disposal to avoid a potential scald hazard.

  • Page 79: Check Control Wiring

    17.0 Maintenance Procedures 17.14 Check Control Wiring Carefully remove the burner plate assembly from the heat exchanger. Ensure that the com- bustion chamber 2-in-1 insulation is not dam- Inspect all control wiring. Ensure wiring is in aged during removal of burner mounting plate good condition and properly connected.

  • Page 80: Check Flame Signal

    17.0 Maintenance Procedures 17.18 Check Flame Signal Disconnect the wiring harness connectors from the blower and remove the blower clamp. Remove the blower from the unit. The flame signal can be read from the Boiler Information screen. It should be a min. 1μ Α −DC. Remove the mounting nuts securing the burner plate to the heat exchanger and set aside.

  • Page 81: Review With Owner

    17.0 Maintenance Procedures 17.22 Review With Owner WARNING Ensure the owner understands the importance The combustion chamber insulation con- to perform the maintenance schedule specified tains ceramic fibers, which are classified in this manual. as a possible human carcinogen. When exposed to extremely high temperatures, Remind the owner of the importance to call a the ceramic fibers, which contain crys-...
  • Page 82 18.0 Replacement Parts SECTION XVIII REPLACEMENT PARTS WARNING Replacement parts must be purchased through a local ACV-Triangle Tube distributor. When ordering part please provide the model number and description and/or part num- ber of replacement part. Use only genuine ACV-Triangle Tube replacement parts to ensure warranty coverage and to avoid damage to appliance and improper operation of appliance.

  • Page 83: Section Xviii Replacement Parts

    18.0 Replacement Parts Fig. 31: PRESTIGE Solo 80/110 Jacket Components Item Part # Description PAJKT01 Front Jacket Panel (with insulation) PAJKT03 Left Side Jacket Panel (with insulation) PAJKT21 Right Side Jacket Panel (with insulation) PAJKT04 Top Panel PSRKIT21 Wall Mounting Bracket with Hardware...

  • Page 84: Prestige Solo 175/250 Jacket Components

    18.0 Replacement Parts Fig. 32: PRESTIGE Solo 175/250 Jacket Components Item Part # Description PAJKT01 Front Jacket Panel (with insulation) PAJKT03 Left Side Jacket Panel (with insulation) PAJKT21 Right Side Jacket Panel (with insulation) PAJKT12 Top Panel PSRKIT21 Wall Mounting Bracket with Hardware...

  • Page 85: Prestige Solo 299/399 Jacket Components

    18.0 Replacement Parts Fig. 33: PRESTIGE Solo 299/399 Jacket Components Item Part # Description PAJKT15 Front Jacket Panel (with insulation) PAJKT16 Left Side Jacket Panel (with insulation) PAJKT22 Right Side Jacket Panel (with insulation) PAJKT17 Top Panel - Front PAJKT18...

  • Page 86: Prestige Solo 80/110 Internal Components

    18.0 Replacement Parts Fig. 34: PRESTIGE Solo 80/110 Internal Components Item Part # Description PARKIT90 Heat Exchanger Body PTADPT07 Vent Outlet/Combustion Air Inlet Adapter PARKIT02 Polypropylene Vent Pipe PTRKIT123 Supply/Return Temperature Sensor PARKIT01 Flue Temperature Sensor PARKIT04 LWCO Pressure Sensor...

  • Page 87: Prestige Solo 155/175/250 Internal Components

    18.0 Replacement Parts Fig. 35: PRESTIGE Solo 155/175/250 Internal Components Item Part # Description PARKIT91 Heat Exchanger Body Solo 155 PARKIT92 Heat Exchanger Body Solo 175 PARKIT93 Heat Exchanger Body Solo 250 PTADPT07 Vent Outlet/Combustion Air Inlet Adapter PARKIT08 Polypropylene Vent Pipe...

  • Page 88: Prestige Solo 399 Internal Components

    18.0 Replacement Parts Fig. 36: PRESTIGE Solo 399 Internal Components Item Part # Description PARKIT94 Heat Exchanger Body Solo 299 PARKIT95 Heat Exchanger Body Solo 399 PTADPT08 Vent Outlet/Combustion Air Inlet Adapter PARKIT09 Polypropylene Vent Pipe PARKIT78 Supply/Return Temperature Sensor...

  • Page 89: Prestige Solo 80/110 Burner Components

    18.0 Replacement Parts Fig. 37: PRESTIGE Solo 80/110 Burner Components Item Part # Description PARKIT12 Combustion Chamber 2-in-1 Insulation PARKIT14 Burner Head Assembly (with Gasket) PARKIT11 Blower Assembly (with Gasket) PARKIT18 Blower Clamp PARKIT19 Blower Gasket PARKIT15 Burner Plate Assembly...

  • Page 90: Prestige Solo 155/175/250 Burner Components

    18.0 Replacement Parts Fig. 38: PRESTIGE Solo 155/175/250 Burner Components Item Part # Description PARKIT42 Combustion Chamber 2-in-1 Insulation - Solo 155 PARKIT52 Combustion Chamber 2-in-1 Insulation - Solo 175 & 250 PARKIT54 Burner Head Assembly (with Gasket) PARKIT51 Blower Assembly (with Gasket) - Solo 155 & 175...

  • Page 91: Prestige Solo 299/399 Burner Components

    18.0 Replacement Parts Fig. 39: PRESTIGE Solo 299/399 Burner Components Item Part # Description PARKIT72 Combustion Chamber 2-in-1 Insulation PARKIT74 Burner Head Assembly (with Gasket) PARKIT71 Blower Assembly (with Gasket) PARKIT18 Blower Clamp PARKIT19 Blower Gasket PARKIT75 Burner Plate Assembly...

  • Page 92: Prestige Solo Display Enclosure

    18.0 Replacement Parts Fig. 40: PRESTIGE Solo Control & Display Enclosures Item Part # Description PTRKIT109 Pressure Gauge PTSWI01 Power Switch PTSWI02 Power Switch Cover PADIS02 Display Module PACON01 Control Module PAHNG01 Control Box Hinges...
  • Page 93 216 / 98 Propane Note 1: Note 4: The heating capacity of the PRESTIGE Solo Input and output ratings are shown for sea 80/110/155/175/250 is based on the test level applications. The PRESTIGE Solo requirements of the U.S. Department of automatically derates the input at approxi- Energy.

  • Page 94: Section Xix Product Specifications

    19.0 Product Specifications Fig. 41: Front View PRESTIGE Solo 80/110 3/4" NPSC 3" 1" NPT 1" NPT 3" Vent 1/2" NPT Gas Boiler Boiler Connection Pressure Relief Combustion Boiler Boiler Outlet Connection Width Height Valve Air Inlet Return Supply Dimension 16-5/8"...

  • Page 95: Prestige Solo 80/110 Right Side View

    19.0 Product Specifications Fig. 42: Right Side View PRESTIGE Solo 80/110 3" Combustion Air Inlet 1" NPT Boiler 3/4" NPSC 1/2" NPT Gas Connection & Return & Boiler Depth Pressure Relief Valve Connection 3" Vent Outlet Supply Dimension 11-1/4" 5-9/16"...

  • Page 96: Prestige Solo 155/175/250 Front View

    19.0 Product Specifications Fig. 43: Front View PRESTIGE Solo 155/175/250 3/4" NPSC 1-1/4" NPT 3/4" NPT 3" Combustion 3" Vent 1-1/4" NPT Boiler Boiler Connection Pressure Boiler Air Inlet Outlet Boiler Supply Width Height Relief Valve Return Connection Dimension 17"...

  • Page 97: Prestige Solo 155/175/250 Right Side View

    19.0 Product Specifications Fig. 44: Right Side View PRESTIGE Solo 155/175/250 3" Combustion Air Inlet 3/4" NPSC 3/4" NPT Gas 1-1/4" NPT Boiler Connection & Boiler Depth Pressure Relief Valve Connection Return & Supply 3" Vent Outlet Dimension 11-5/16" 6-15/16"...

  • Page 98: Prestige Solo 299/399 Front View

    19.0 Product Specifications Fig. 45: Front View PRESTIGE Solo 299/399 3/4" NPSC 1-1/2" NPT 1-1/2" NPT 4" Combustion 4" Vent 1" NPT Gas Boiler Boiler Connection Pressure Boiler Boiler Air Inlet Outlet Connection Width Height Relief Valve Return Supply Dimension 18-5/8"...

  • Page 99: Prestige Solo 299/399 Right Side View

    19.0 Product Specifications Fig. 46: Right Side View PRESTIGE Solo 299/399 4" Combustion Air 3/4" NPSC 1" NPT Gas 1-1/2" NPT Boiler Connection Inlet & Boiler Depth Pressure Relief Valve Connection Return & Supply 4" Vent Outlet Dimension 5-3/8" 15-1/4"...
  • Page 100 Grundfos UPS15-58F/FC - Spd 1 Grundfos UPS15-58F/FC - Spd 2 Grundfos UPS15-58F/FC - Spd 3 Graph 2: Pressure Loss Through Boiler - Grundfos Circulators Note: Minimum allowable flow rate at full input: - 3 gpm SOLO 80 - 4 gpm SOLO 110...
  • Page 101 19.0 Product Specifications Pressure Drop Comparison - Taco Flow Rate (GPM) Solo 155 Solo 175 Solo 250 Taco 0010 Taco 0011 Taco 0012 Graph 3: Pressure Loss Through Boiler - Taco Circulators Pressure Drop Comparison - Grundfos Flow Rate (GPM) Solo 155 Solo 175 Solo 250...
  • Page 102 19.0 Product Specifications Pressure Drop Comparison - Taco Flow Rate (GPM) Solo 299 Solo 399 Taco 1400-20 Taco 0013 Taco 0012 Graph 5: Pressure Loss Through Boiler - Taco Circulators Pressure Drop Comparison - Grundfos Flow Rate (GPM) Solo 299 Solo 399 Grundfos UP43-75F / UP50-75F Grundfos UP26-116F...

  • Page 103: Section Xx Notes

    20.0 Notes SECTION XX NOTES...
  • Page 104 Additional quality water heating equipment available from ACV-Triangle Tube Maxi-Flo and Spa Heat Exchangers Construction of high quality corrosion resistant stainless steel (AISI 316) or titanium Specially designed built-in flow restrictor to assure maximum heat exchange Compact and light weight Available in 8 sizes that can accommodate any size pool or spa SMART Indirect Fired Water Heaters...

This manual is also suitable for:

Solo 80Solo 250Solo 299Solo 399Solo 155Solo 175

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