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Programmable Controllers
CJ1G-CPU
P Loop-control CPU Unit
Unit Version 3.5
(Version Upgrade)
CJ1 Special I/O Units
Process Analog Input Units
(Isolated Units with Fully Universal Inputs)
CJ1W-PH41U (High-resolution Unit) and CJ1W-AD04U (General-purpose Unit)
Fully Integrated Sequence and Loop Control
New Built-in Loop Controller
Series
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Table of Contents
Related Manuals for Omron Smart Process Control CJ-Series
Summary of Contents for Omron Smart Process Control CJ-Series
- Page 1 Programmable Controllers CJ1G-CPU P Loop-control CPU Unit Unit Version 3.5 (Version Upgrade) CJ1 Special I/O Units Process Analog Input Units (Isolated Units with Fully Universal Inputs) CJ1W-PH41U (High-resolution Unit) and CJ1W-AD04U (General-purpose Unit) Fully Integrated Sequence and Loop Control New Built-in Loop Controller Series...
- Page 2 Introducing the New Style of Loop Control Advanced controller functions integrated with the same CJ-series functionality and high-speed capabilities Function block programming for easy engineering Seamless integration of sequence control and loop control. HMI windows can be simply generated from function blocks automatically.
- Page 3 Memory Card power supply switch for 3 s. Consolidating OMRON's expertise in temperature and process control cultivated over many years to provide you with effortless solutions using proven algorithms. Loop control: Proven functionality of Temperature Controllers and CS-series Loop Control Boards (see note 1) in a compact size.
- Page 4 Applications The Loop-control CPU Unit Provides You with Solutions for the Complex and Advanced Functions Demanded by Control Devices in an Increasingly Diverse Range of Equipment. Sterilization and Disinfection of Pharmaceuticals, Food and Beverages NS-series PT Control outputs Control outputs Pressure Temperature Gradient Temperature Control for Planar...
- Page 5 Loop Control Machines and Product Variations Model Selection Compact CJ-series Loop-control CPU units are ideal for equipment with built-in applications. CS-series and CS1D models designed for duplex systems are also available for processing equipment that requires high reliability. Processing facilities •...
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Page 6: Peripheral Devices
Peripheral Devices Input Devices Input Devices E52-series Temperature Controllers Plenty of Variation to Suit an Extensive Range of Applications Select from a variety of choices in number of elements, shape, protective tubing length, and terminal type. Economical models and special models are available as well as general- purpose models. -
Page 7: New Products
PLC-first 1/1,000°C range (0.000 to 50.000°C, 4-wire Pt100), or the general-purpose CJ1W-AD04U, which provides superior cost performance. (See note.) Note: According to OMRON investigation. Resolutions and Sampling Speeds for High-resolution Models Resolution: 1/256,000 Resolution: 1/64,000... -
Page 8: Loop-Control Cpu Units
Loop-control CPU Units Loop-control CPU Units Loop-control CPU Units Model I/O capacity CJ1G-CPU45P 1,280 points 60 Ksteps (Up to 3 Expansion CJ1G-CPU45P- Racks) CJ1G-CPU44P 30 Ksteps CJ1G-CPU43P 960 points (Up to 2 20 Ksteps Expansion Racks) CJ1G-CPU42P 10 Ksteps Loop Controller Element Specifications Item Name Loop-control CPU Unit... - Page 9 Loop-control CPU Units Loop Controller Element Specifications Item Model Operation method Loop Controller element Function Control and PID and other control block analog operation functions, square root op- operations blocks eration, time operations, pulse train operation, and other operation functions for various processes.
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Page 10: List Of Function Blocks
List of Function Blocks List of Function Blocks System Common Block Type Block Name System Common Makes settings common to all function blocks and outputs signals for the system. Control Blocks Type Block Name Controller 2-position ON/OFF 2-position type ON/OFF controller (See note 1.) 3-position ON/OFF 3-position type ON/OFF controller for... -
Page 11: Sequence Control
List of Function Blocks Type Block Name Signal Selec- Rank Selector Selects the rank of up to 8 analog signals. tion/Switching (See note 1.) Input Selector Selects the specified analog signals specified by (See note 1.) the contact signal from up to 8 analog signals. 3-input Selector Selects and outputs one of three analog input (See note 1.) -
Page 12: Software Specifications
CX-Process Tool and Monitor CX-Process Tool and Monitor Software Specifications Item Name Model number Applicable PLCs Applicable Units Compatible com- Computer puters Memory Hard disk storage Monitor CD-ROM drive Sound board Mouse Communications Connection with CPU Unit method (or Serial Communica- tions Board/Unit) Connection via Controller Link... - Page 13 CX-Process Tool and Monitor Item Offline functions Online functions Note: The CX-Process functions that can be used depend on the version. For details, refer to the operation manuals (Cat. No.: W372-E1-@ and W373-E1-@). Note: 1. When using Windows Me, the CPU must be a Pentium 150 MHz or higher. 2.
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Page 14: Utility Software
■ Face Plate Auto-Builder for NS Simply specify the CSV tag file created using the CX-Process Tool to automatically create a project constructed with a Face Plate for Loop-control CPU Units for use with OMRON's NS-series Programmable Terminals. Function Overview •... -
Page 15: Cpu Units
Dimensions Dimensions CPU Units ■ Loop-control CPU Units CJ1G-CPU42P CJ1G-CPU43P CJ1G-CPU44P CJ1G-CPU45P(-GTC) SYSMAC CJ1G-CPU44P PROGRAMMABLE CONTROLLER OPEN MCPWR BUSY ■ Process Input Units CJ1W-P@@@@ PTS51 MACH LCB03 EXEC ERR/ALM INNER LOOP CONTROLLER PRPHL COMM PERIPHERAL PORT 73.9 CPU Units... -
Page 16: Ordering Information
Ordering Information Ordering Information Basic Configuration Units ■ CJ1 Loop Control Units Product name CPU Unit CJ1G Loop- Same as for CJ1G-CPU45H control CPU Units Same as CJ1G-CPU44H Same as CJ1G-CPU43H Same as CJ1G-CPU42H ■ CJ1 CPU Units Product name I/O capacity/ Program Mountable-... - Page 17 Ordering Information Product name I/O capacity/ Program Mountable- capacity Units (Expan- sion Racks) CJ1H-H CPU Units 2,560 points/ 250K steps 40 Units (3 Expansion Racks max.) 120K steps 60K steps CJ1G-H CPU Units 1,280 points/ 40 Units 60K steps (3 Expansion Racks max.) 30K steps 960 points/...
- Page 18 Ordering Information ■ CJ1 CPU Units (with Built-in I/O) Product name I/O capacity/ Program Mountable- capacity Units (Expan- sion Racks) CJ1M With 640 points/ 20K steps built-in 20 Units Units (1 Expansion (See note Rack max.) 320 points/ 10K steps 10 Units (No Expansion Rack)
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Page 19: Power Supply Units
Ordering Information ■ Power Supply Units One Power Supply Unit is required for each Rack. Product name Power supply 5-VDC voltage output capacity 100 to Power 240 VAC Supply Units 2.8 A 24 VDC Power supply Units Output capacity 24-VDC Total 24-VDC output... - Page 20 Ordering Information ■ Connector Cables for Built-in I/O in CJ1M-CPU@2 CPU Unit The connector for built-in I/O in the CJ1M-CPU21/22/23 is not included. Purchase one of the connectors or connector cables in the following table separately. Product name Applicable Connector Normal Connection Method for Built-in I/O (When Connector-Terminal Block Conversion Unit is Used)
- Page 21 Ordering Information Product name Connection to Servo Driver with Built-in I/O CJ1M-CPU2@ (with Built-in I/O) Built-in I/O Connector Connecting Cables for CJ1M CPU Units • For OMNUC G Series: XW2Z-@@@J-A33 • For SMARTSTEP2: XW2Z-@@@J-A33 Servo Relay Unit for 1 axis XW2B-20J6-8A Servo Driver Connecting Cables •...
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Page 22: Programming Devices
OS: Windows 98, Me, 2000, or XP Note: Site licenses are also available for users that need to use the CX-One on many computers. Ask your OMRON representative for details. When purchasing the DVD format, verify the computer model and DVD drive specifications before purchasing. -
Page 23: Basic I/O Units
8 inputs 200 to 240 VAC, 10 mA (200 V, 50 Hz) Note: Connectors are not provided with these connector models. Either purchase one of the following 40-pin connectors, or use an OMRON XW2@ Connector-Terminal Block Conversion Unit or a G7@ I/O Relay Terminal. Specifications... - Page 24 250 VAC, 0.6 A Output puts Units Note: Connectors are not provided with these connector models. Either purchase one of the following 40-pin connectors, or use an OMRON XW2@ Connector-Terminal Block Conversion Unit or a G7@ I/O Relay Terminal. Specifications Commons...
- Page 25 5 VDC, 35 mA puts Note: 1. Connectors are not provided with these connector models. Either purchase one of the following 40-pin Connectors, or use an OMRON XW2@ Connector-Terminal Block Conversion Unit or a G7@ I/O Relay Terminal. 2. Connectors are not provided with these connector models. Either purchase one of the following 20-pin or 24-pin Connectors, or use an OMRON XW2@ Connector-Terminal Block Conversion Unit or a G7@ I/O Relay Terminal.
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Page 26: Special I/O Units
Ordering Information Special I/O Units ■ Process I/O Units Isolated-type Units with Fully Universal Inputs Unit Product Signal classi- name points range fica- selec- tion tion Process 4 in- Set sepa- Special Input puts rately for Units each in- Units (Isolated- type Units... - Page 27 Ordering Information Isolated-type Thermocouple Input Units Unit Product Signal classi- name points range fica- selec- tion tion Process 2 in- Thermocou- Spe- Input puts sepa- ple: B, E, J, cial I/O Units rately K, L, N, R, S, Units (Isolated- T, U, type each...
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Page 28: Analog Input Units
Ordering Information ■ Analog I/O Units Analog Input Units Unit Product Signal Signal classi- name points range range fica- selec- tion tion Analog 8 in- 1 to 5 V, Special Input puts sepa- 0 to 5 V, Units rately 0 to 10 Units V, ±... -
Page 29: Temperature Control Unit
Ordering Information Analog I/O Units Unit Product Signal Signal classi- name points range range fica- selec- tion tion Analog 4 in- 1 to 5 V, Special Input puts sepa- 0 to 5 V, Units rately 0 to Units 10 V, −... -
Page 30: Cpu Bus Units
Ordering Information CPU Bus Units ■ Controller Link Units Controller Link Units, New Models Unit Product classifi- name cation Communica- tions cable Control- Wired shielded ler Link twisted-pair cable Unit (See note 2.) Unit Controller Link Units, Old Models New models are fully compatible with old models and provide enhanced functionality, such as an increase in the number of send words from 1,000 to 4,000 words. -
Page 31: Serial Communications Units
Ordering Information Serial Communications Units Unit Product name classi- fica- Communications tion interface Serial Commu- 1 RS-232C port and nications Units 1 RS-422A/485 port Units 2 RS-232C ports 2 RS-422A/485 ports Note: 1. The Serial Gateway function is enabled only for Serial Communications Units of unit version 1.2 and later. 2. -
Page 32: Devicenet Unit
Ordering Information DeviceNet Unit Unit Product Specifications classi- name fica- tion DeviceNet Functions as master and/ Unit or slave; allows control of 32,000 points max. per Units master. CompoNet Master Unit Unit Product classi- name fica- tion Communications functions CompoNet •... - Page 33 Product name classi- fica- tion PC Card slot CF Card Type I/II × 1 slot SYSMAC SPU Ver. Use an OMRON HMC- (High-speed Data EF@@@ Memory Card. Units Storage Unit) SPU- Functions: Unit settings, sampling settings, etc., for High-speed Data Collec- Console Ver.
- Page 34 Ordering Information NS-series Programmable Terminals Model name Specifications NS5-V2 5.7-inch STN monochrome, 320 x 240 dots 5.7-inch STN, 320 x 240 dots No 5.7-inch TFT, 320 x 240 dots No NS8-V2 8.4-inch TFT, 640 x 480 dots No NS10-V2 10.4-inch TFT, 640 x 480 dots No NS12-V2 12.1-inch TFT, 800 x 600 dots No NSH5-V2 Hand-held...
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Page 35: International Standards
Division 2 Products for Hazardous Locations, C: CSA, UC: cULus, UC1: cULus Class I Division 2 Products for Hazardous Locations, CU: cUL, N: NK, L: Lloyd, and CE: EC Directives. • Ask your OMRON representative for the conditions under which the standards were met. EMC Directives... - Page 36 WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.