Removing The Lower Triple Clamp; Installing The Lower Triple Clamp - KTM 530 EXC Owner's Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE

Removing the lower triple clamp

9.29

Installing the lower triple clamp

9.30
3 0 0 3
2 0 0 2
1 0 0 1
x
–
Remove the fork legs. (
–
Remove the headlight mask with the headlight. (
–
Dismount the front fender. (
–
Remove screws
Info
Do not unplug the CDI control unit.
–
Remove screw
and place it on one side.
Info
Protect the motorcycle and its attachments from damage by covering them.
500099-10
Do not bend the cables and lines.
–
Remove o-ring
–
Remove the lower triple clamp with the steering stem.
–
Remove the upper steering head bearing.
500100-10
x
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
–
Push up protective ring
500098-10
–
Position the upper triple clamp with the steering.
–
Mount and tighten screw
Guideline
Screw, top steering head
–
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws .

Guideline
Remaining screws, chassis
500099-11
–
Install the front fender. (
–
Refit the headlight mask with the headlight. (
–
Install the fork legs.
p. 42)
p. 45)
and hang the CDI control unit to the side.

. Remove screw , take off top triple clamp with the handlebar
 
. Remove protector ring .
 
p. 98)
and o-ring .
 
.

M20x1.5
M6
p. 45)
( p. 43)
x
p. 45)
is correctly positioned.

10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
p. 46)
44