IBM iSeries 270 Service Manual
IBM iSeries 270 Service Manual

IBM iSeries 270 Service Manual

Sb2 and sb3 hardware
Table of Contents

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ERserver
iSeries
iSeries Server 270, 800, 810, 820, 825, 830, 840, 870,
890, SB2, and SB3 Hardware (Remove and Replace;
Part Locations and Listings)
Version 5 Release 2
SY44-5917-02

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Summary of Contents for IBM iSeries 270

  • Page 1 ERserver iSeries iSeries Server 270, 800, 810, 820, 825, 830, 840, 870, 890, SB2, and SB3 Hardware (Remove and Replace; Part Locations and Listings) Version 5 Release 2 SY44-5917-02...
  • Page 3 ERserver iSeries iSeries Server 270, 800, 810, 820, 825, 830, 840, 870, 890, SB2, and SB3 Hardware (Remove and Replace; Part Locations and Listings) Version 5 Release 2 SY44-5917-02...
  • Page 4 This edition applies only to reduced instruction set computer (RISC) systems. © Copyright International Business Machines Corporation 1998, 2002. All rights reserved. US Government Users Restricted Rights – Use, duplication or disclosure restricted by GSA ADP Schedule Contract with IBM Corp.
  • Page 5: Table Of Contents

    Model 825 - Interlock switch ......39 Model 825 - Memory - A through H ......41 © Copyright IBM Corp. 1998, 2002...
  • Page 6 Model 825 - Power cable harness assembly ....41 Model 825 - Power supply P01 and P02 ..... . 42 Model 825 - Removable media - D17 and D18 .
  • Page 7 Models 870 and 890 - Covers ......97 Models 870 and 890 - DC converter assembly (DCA) ....98 Models 870 and 890 - L3 modules .
  • Page 8 FC 5078, FC 0578, FC 5088, FC 0588 - Cards (dedicated) ....167 FC 5078, FC 0578, FC 5088, FC 0588 - Covers ....168 FC 5078, FC 0578, FC 5088, FC 0588 - Display panel - NB1 .
  • Page 9 Models 800 and 810 system unit (except processor features 7428, 7430) ..244 Locations — Model 820 ......248 Locations —...
  • Page 10 Final assembly - Model 820 ......380 Part assemblies - Model 825 ......383 Part assemblies - Models 830/SB2 .
  • Page 11 Mode jumper is missing ......573 System reference codes (SRC) address formats ....573 Hardware SRC formats .
  • Page 12 Hardware (Remove and Replace; Part Locations and Listings)
  • Page 13: Analyze Hardware Problems

    Analyze hardware problems For use by authorized service providers. This information is intended to provide authorized IBM service providers with complete instructions for locating, diagnosing, and repairing problems on system Models 270, 800, 810, 820, 825, 830, 840, 870, 890, SB2, and SB3.
  • Page 14: Remove And Replace Procedures

    Remove and replace procedures For use by authorized service providers. This is the starting point for all remove and replace procedures. Perform the following steps. Attention: If removing the cover while powered on, errors may occur due to electromagnetic interference. Attention: It is not always necessary to power off the system to exchange a field replaceable unit (FRU).
  • Page 15: Models 270, 800, And 810 - Air Moving Device - B01 And B02

    Models 270 and 810 - Cards (concurrent) Models 270, 800, and 810 - Cards (dedicated) Models 270, 800, and 810 - Control panel - NB1 Models 270, 800, and 810 - Covers Models 270, 800, and 810 - Device board - DB1, DB2, and DB3 Models 270, 800, and 810 - Disk unit (concurrent) Models 270, 800, and 810 - Disk unit (dedicated) Models 270, 800, and 810 - Memory...
  • Page 16: Models 270 And 810 - Cards (Concurrent)

    Use this procedure to remove or replace the air moving device (AMD) - B03 in the Models 270, 800, and 810. The Models 270, 800, and 810 may be housed in a FC 0551 frame. The upper and lower system units are placed on rails in the frame.
  • Page 17 4. Determine the location where you want to assign the resource and select Assign to for that location. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST or DST.
  • Page 18: Models 270, 800, And 810 - Cards (Dedicated)

    7. Reverse this procedure to replace the card. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST or DST.
  • Page 19: Models 270, 800, And 810 - Covers

    The Models 270, 800, and 810 may be housed in an FC 0551 frame. The upper and lower system units are placed on rails in the frame. If you are working on the upper or lower unit in a 0551 frame, follow these instructions and access the internal parts by opening the front cover and sliding the system unit out on its rails.
  • Page 20: Models 270, 800, And 810 - Device Board - Db1, Db2, And Db3

    2. Push the cover toward the back of the system to remove it. To remove the top cover: 1. Remove all of the previous covers. 2. Remove the screws that fasten the cover to the system frame. 3. Slide the top cover back and lift up. Models 270, 800, and 810 - Device board - DB1, DB2, and DB3 For use by authorized service providers.
  • Page 21 v Yes: After you have determined the location of the disk unit to replace, remove the covers. See Models 270, 800, and 810 - Covers. Then, continue with the next step. v No: Go to Recovery procedures. 3. Remove the EMC access plate that is over the disk unit that you are removing. For location information, see Locations - Model 270 or Locations - Models 800 and 810.
  • Page 22 Wait another five seconds to allow time for the disk to stop spinning. Then, pull the disk unit out the remaining way. 6. Are you finished with the repair? v No: Continue with the next step. v Yes: Replace the covers that were removed during this procedure and return to the procedure that sent you here.
  • Page 23: Models 270, 800, And 810 - Disk Unit (Dedicated)

    Models 270, 800, and 810 - Disk unit (dedicated) For use by authorized service providers. Use this procedure to remove or replace a disk unit using dedicated maintenance on the Models 270, 800, and 810. The Models 270, 800, and 810 may be housed in a FC 0551 frame. The upper and lower system units are placed on rails in the frame.
  • Page 24: Models 270, 800, And 810 - Memory

    v No: Continue with the next step. v Yes: Replace the covers that were removed during this procedure and return to the procedure that sent you here. This ends the procedure. 5. To Install a disk unit using dedicated maintenance, perform the following: a.
  • Page 25: Models 270, 800, And 810 - Power Supply - P01

    Models 270, 800, and 810 - Power supply - P01 For use by authorized service providers. Use this procedure to remove or replace the power supply - P01 on Models 270, 800, and 810. The Models 270, 800, and 810 may be housed in an FC 0551 frame. The upper and lower system units are placed on rails in the frame.
  • Page 26: Models 270, 800, And 810 - Processor Regulator - R01

    3. Remove the left side cover. See Models 270, 800, and 810 - Covers. 4. Remove the EMC shield by pulling out on the two side latches. 5. Unlatch the processor card and pull it towards you to remove it from the system. 6.
  • Page 27: Models 270, 800, And 810 - System Unit Backplane - Mb1

    5. Pull the side fasteners to release the media tray from the system frame. 6. Remove the media unit and tray from the frame by sliding it forward. 7. Reverse these steps to install the new device. Notes: v If you need to remove a tape from the old tape unit, see Tape cartridge - Manual removal. v If you need to remove a optical media, go to Optical media - Manual removal.
  • Page 28: Models 270, 800, And 810 - Time Of Day (Tod) Battery

    – 96: Model 270 with processor CCIN 24A0, 24A2, 24A4, 25BD and with FC 7104, (with removable processor) v For Models 800 and 810: – 91: Models 800 and 810 with CCIN 25B9, 25BA, 25F0 and without expansion unit (FC 7116), (without removable processor) –...
  • Page 29: Model 820 - Air Moving Device (Amd) - B01 Through B04

    Model 820 - Control panel - NB1 Model 820 - Covers Model 820 - Device board - DB1 and DB2 Model 820 - Disk unit (concurrent) Model 820 - Disk unit (dedicated) Model 820 - Memory Model 820 - Power supply - P01, P02, and P03 Model 820 - Processor - M03 Model 820 - Processor regulator - M03 Model 820 - Removable media - D13 and D14...
  • Page 30: Model 820 - Cards (Concurrent)

    Model 820 - Cards (concurrent) For use by authorized service providers. Use this procedure to remove or replace cards concurrently in the Model 820. Concurrent/dedicated guidelines for Model 820 In some cases, you do not need to power down the system to change PCI cards. Use the following guidelines to determine if you should use dedicated or concurrent remove and replace procedures.
  • Page 31: Model 820 - Cards (Dedicated)

    4. Determine the location where you want to assign the resource and select Assign to for that location. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST/DST.
  • Page 32: Model 820 - Control Panel - Nb1

    12-digit IEEE Address found on the tailstock label of the Fibre Channel IOA. Use the ESS Web Interface User’s Guide (SC26-7346) to update the World-Wide Port-Name in the host configuration on the IBM 2105 ESS. The ESS Web Interface User’s Guide can also be found at the following URL: http://ssddom02.storage.ibm.com/disk/ess/documentation.html This ends the procedure.
  • Page 33: Model 820 - Covers

    g. Depress the push button for 3-4 seconds. 13. After exchanging an item, go to Verify the repair. This ends the procedure. Model 820 - Covers For use by authorized service providers. Use this procedure to remove or replace covers on the Model 820. Attention: If removing the cover while powered on, errors may occur due to Electromagnetic Interference.
  • Page 34 v Yes: After you have determined the location of the disk unit to replace, remove the front covers for access. (See “Model 820 - Covers” on page 21.) Continue with the next step. 3. Remove the EMC access plate that is over the location of the disk unit that you are removing. For location information, see “Locations and addresses”...
  • Page 35: Model 820 - Disk Unit (Dedicated)

    b. Select Start a Service Tool—>Hardware Service Manager—>Device Concurrent Maintenance and enter the required information in the information fields. Do not press the Enter key at this time. c. Slide the unit half-way into the tower. Attention: Ensure that the device does not contact the backplane at this time. d.
  • Page 36: Model 820 - Memory

    5. Are you finished with the repair? v No: Continue with the next step. v Yes: Replace the covers that were removed during this procedure and return to the procedure that sent you here. This ends the procedure. 6. To install a disk unit using dedicated maintenance, perform the following: a.
  • Page 37: Model 820 - Power Supply - P01, P02, And P03

    6. Remove the memory DIMMs from the processor or memory riser card by pressing down on the latches that are on each end of the DIMM. 7. If you are replacing the memory riser card, then you must move the memory DIMMs to the new card. 8.
  • Page 38: Model 820 - Removable Media - D13 And D14

    Note: The processor regulator is part of the processor card assembly (M03). To remove or replace the processor regulator - M03: 1. Power off the system. (See “Power on/off the system and logical partitions” on page 561.) 2. Unplug the power cord from the back of the system unit. 3.
  • Page 39 To remove or replace the system unit backplane (MB1) and power distribution board (PB1): 1. Power off the system. See Power on/off the system and logical partitions. 2. Unplug the power cord from the back of the system unit. 3. Remove the following: a.
  • Page 40: Model 820 - Time Of Day (Tod) Battery

    f. Locate the push button located on the back of the control panel, directly behind the keystick position, and depress it for 3-4 seconds. 7. Select function 7 on the system control panel. Press Enter. (07** will be displayed) 8. Use the arrow keys to increment/decrement to sub-function A9 (07A9 will be displayed). Press Enter (07A9 00 will be displayed).
  • Page 41: Model 825 Remove And Replace Procedures

    To remove or replace the time of day battery: 1. Power off the system and unplug ac power cable. See Power on/off the system and logical partitions. 2. Remove the left side cover. See Model 820 - Covers. 3. Remove the cover (EMC shield) by pulling out on the two latches. The latches are located on each side of the cover.
  • Page 42: Model 825 - Cards (Concurrent)

    Use this procedure to remove or replace the air moving device (AMD) - B01; B02 (concurrently) on a Model 825. Two AMDs (excluding the AMDs mounted on the power supplies), and two power supplies must be installed to perform this procedure. Attention: The replacement fan must be reconnected within 30 seconds of removal of the failed unit, or system failure or shutdown may result.
  • Page 43 3. Determine the location where you want to assign the resource and select Assign to for that location. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST/DST.
  • Page 44: Model 825 - Cards (Dedicated)

    6. Gently pull the card off the system backplane. 7. To install the card, reverse this procedure. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be...
  • Page 45: Model 825 - Control Panel - Nb1

    8. After replacing a part, go to Verify the repair. This ends the procedure. Model 825 - Control panel - NB1 For use by authorized service providers. Use this procedure to remove or replace the control panel - NB1 in a Model 825. Attention: The control panel is sensitive to electrostatic discharge.
  • Page 46: Model 825 - Covers

    12. If you are here to replace a processor capacity card that was associated with processor-on-demand (POD) processor features, perform the following: a. Contact your second level of support to determine if a POD activation code is required to reset previously activated on-demand processors.
  • Page 47: Model 825 - Device Board - Db2, Db3, And Db4

    4. Remove the optical and tape units from the cage assembly. See Model 825 - Removable media - D17 and D18. 5. Remove the screws holding the front of the cage assembly to the front of the system unit frame. Remove the screws from the back inside of the cage assembly.
  • Page 48 4. Are you removing or installing a disk unit using concurrent maintenance? v Yes: Continue with the next step. v No: Perform Model 825 - Disk unit (dedicated). 5. To remove a disk unit using concurrent maintenance, perform the following: a.
  • Page 49: Model 825 - Disk Unit (Dedicated)

    c. Select Device Concurrent Maintenance and enter the required information in the information fields. Do not press Enter at this time. d. Slide the unit half-way in. Attention: Ensure that the device does not contact the backplane at this time. e.
  • Page 50: Model 825 - Hsl Card - Mb1 And Mb2

    Figure 1. Removing a disk unit (dedicated) 4. Are you finished with the repair? v No: Continue with the next step. v Yes: Replace the covers that were removed during this procedure and return to the procedure that sent you here. This ends the procedure.
  • Page 51: Model 825 - Interlock Switch

    5. Are you removing MB1? v No: Continue with step 6 (See page 39). v Yes: Perform the following: a. Remove any cables from MB1, and note the locations. b. Remove the small cover on the top rear of the frame by pulling the locking button out and sliding the cover to the rear and up.
  • Page 52 5. Remove the processor card cage cover. 6. Remove the processor card or cards. 7. Remove the processor card cage. Figure 2. Processor card cage and PCI tailstock support bracket Hardware (Remove and Replace; Part Locations and Listings)
  • Page 53: Model 825 - Memory - A Through H

    8. Remove the screw that attaches the interlock switch to the top of the frame. 9. Disconnect the two wires attached to the switch. 10. Install the new part by reversing this procedure. This ends the procedure. Model 825 - Memory - A through H For use by authorized service providers.
  • Page 54: Model 825 - Power Supply P01 And P02

    4. Remove the disk units from the system. Identify each disk unit with a disk unit board location and slot location. 5. Remove the four short screws on the perimeter of the disk unit board/cage aAssembly and the two longer screws located inside the assembly. 6.
  • Page 55: Model 825 - Removable Media - D17 And D18

    5. Lift the handle all the way up and towards you. 6. Remove the power supply by sliding it out of the system. 7. Install the power supply by reversing this procedure, ignoring step 1. After exchanging an item, go to Verify the repair.
  • Page 56 5. Perform the following: a. Select System Service Tools (SST). If you cannot get to SST, select DST. Do not perform a system IPL to get to DST. b. Select Start a Service Tool —> Hardware Service Manager —> Device Concurrent Maintenance and enter the required information in the information fields.
  • Page 57: Model 825 - System Unit Backplane - Cb1 And Power Bus Bar Assembly

    v Yes: After exchanging an item, go to Verify the repair. This ends the install procedure. 8. There is a power problem. One of the following is the problem: v The new unit is defective. v The backplane was damaged during the device concurrent maintenance procedure. v There is a new problem with the power subsystem.
  • Page 58 6. Unplug the cables that come from the power supply (located on the right side of the system), cables that connect to the disk unit cages, control panel function cables, and the cables running to the rear bulk head (located on the left side of the system). 7.
  • Page 59 9. Remove the processor card cage and PCI tailstock support bracket. Figure 3. Processor card cage and PCI tailstock support bracket Analyze hardware problems...
  • Page 60 10. Remove the screws that attach the backplane insulator to the backplane, and remove the insulator. 11. Remove the three small Torx screws and two small slotted screws from the upper middle edge of the backplane assembly, that connect the backplane to the power bus bar assembly. 12.
  • Page 61: Model 825 - Time Of Day (Tod) Battery

    c. Use the arrow keys to increment/decrement to the frame address of the box you just replaced the Backplane (usually 01 for the system unit). 07nn will be displayed, where nn is the frame address). d. Press Enter (07nn 00 will be displayed). e.
  • Page 62: Models 830/Sb2 With Fc 9074 (With Single Line Cord) - Ac Input/Charger (A01)

    Models 830/SB2 - Device boards - DB1 and DB2 Models 830/SB2 - Device board - DB3 Models 830/SB2 - Disk unit Models 830/SB2 with FC 9074 - System unit control panel - NB1 Models 830/SB2 with FC 9074 - Power distribution backplane - PB1 Models 830/SB2 with FC 9074 - Power supply - PP1 and PP2 Models 830/SB2 - Processor feature codes and CCINs Models 830/SB2 with FC 9074 - Removable media - D41 and D42...
  • Page 63: Models 830/Sb2 With Fc 9074 - Air Moving Device - Bp1 And Bp2

    (RSFTC204) CAUTION: The battery is a lead-acid battery. To avoid possible explosion, do not burn. Exchange only with the IBM-approved part. Recycle or discard the battery as instructed by local regulations. Analyze hardware problems...
  • Page 64: Models 830/Sb2 With Fc 9074 - Cards (Concurrent)

    In the United States, IBM has a process for the collection of this battery. For information, call 1-800-426-4333. Have the IBM part number for the battery unit available when you call. (RSFTC225) 4. Install the battery pack by reversing the removal procedure. After exchanging an item, go to Verify the repair.
  • Page 65 After exchanging the failing item, go to Verify the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST/DST.
  • Page 66: Models 830/Sb2 With Fc 9074 - Cards (Dedicated)

    Models 830/SB2 with FC 9074 - Cards (dedicated) For use by authorized service providers. Use this procedure to remove or replace cards dedicated in the Models 830/SB2 with an FC 9074. In some cases you do not need to power down the system to change PCI cards. Use the guidelines in Models 830/SB2 with FC 9074 - Cards (concurrent) to determine if you should use dedicated or concurrent remove and replace procedures.
  • Page 67 v If you are removing a memory riser card (M02 or M05) or the DIMMs in a Model 830/SB2 system unit, go to step 7 (See page 55). v If you are removing the Network Interface Controller (NIC) card (M06) or the clock card (M06A) from the NIC Controller card on a Model 830/SB2 system unit, go to step 8 (See page 55).
  • Page 68 (before shipping it back to IBM ). Then, place the processor that you just removed out of the way.
  • Page 69 3) Starting with the brush in the center of the processor contact surface that is on the system backplane, use an outward brushing motion to clear the debris away from the area where the surfaces of the processor module assembly and the system backplane assembly meet. Be careful not to brush over the contact surface again.
  • Page 70: Models 830/Sb2 With Fc 9074 - Covers

    Install the new card by reversing the procedure. After exchanging the failing item, then go to Verify the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This...
  • Page 71: Model 830/Sb2 - Device Board (Db1 And Db2)

    Figure 1. Front cover - removal 1. Unlock the cover. 2. Release the cover latching mechanism by pushing in on the button A that is located midway along the right edge of the cover. 3. Grasp the top, right corner of the cover and pull it towards you to open it. 4.
  • Page 72 2. Disconnect the power cord from the system unit. 3. Open the front cover. (See “Models 830/SB2 with FC 9074 - Covers” on page 58.) Refer to Final assembly, front - Models 830 and SB2 with FC 9074 (See page 400) and perform the following steps.
  • Page 73: Models 830/Sb2 - Device Board (Db3)

    8. Remove the DASD board assembly. 9. Install the DASD board assembly by reversing the removal procedure. After exchanging an item, go to “Verify the repair” on page 558. This ends the procedure. Models 830/SB2 - Device board (DB3) For use by authorized service providers. Use this procedure to remove or replace the device board (DB3) in the Models 830/SB2.
  • Page 74: Disk Unit, Models 830/Sb2 And 840/Sb3 (Dedicated And Concurrent)

    9074 Base I/O Tower” on page 260. Press the surfaces of the two latching mechanisms together and tilt the top of the cover away from the frame to remove it. g. Record the disk unit locations and then remove them from the disk unit enclosures that you just uncovered.
  • Page 75 d. Press Enter on the console. After the delay time, the light above the device location will begin flashing. You now have nine seconds to pinch the two surfaces of the latching mechanism together and rotate the handle of the disk unit towards you. Pull the disk unit out part way. The light above the device location will go off and remain off as soon as the device is no longer making contact with the backplane.
  • Page 76: Models 830/Sb2 With Fc 9074 - System Unit Control Panel (Nb1)

    into the slot and rotate the handle towards the disk unit to latch it into the slot. The light above the device location will go off and remain off for a few seconds when the device contacts the backplane. Then it should go on and remain on. Attention: If you install the device when the light is not flashing, data may be lost, the disk unit may be damaged, or the backplane may be damaged.
  • Page 77 7. Remove the control panel from the frame. 8. Loosen the two screws that retain the processor capacity card retention (back) cover and remove the cover. 9. If you are replacing the panel, then you must move the processor capacity card and interactive card to the new panel.
  • Page 78: Models 830/Sb2 With Fc 9074 - Power Distribution Backplane (Pb1)

    a. Apply ac power. b. Insert the new keystick into the panel. The control panel will display 0000 5553. c. Locate the push button that is on the back side of the control panel. It is located directly behind the keystick. d.
  • Page 79: Models 830/Sb2 With Fc 9074 - Power Supply (Pp1 And Pp2)

    5. Remove the three power supplies. (See “FC 5074, FC 5079, FC 9074, FC 9079 - Power supply - P00, P01, P02, and P03” on page 149.) 6. Remove the four batteries (see Models 830/SB2 with FC 9074 - Battery - T01 through T04). 7.
  • Page 80: Model 830/Sb2 - Processor Feature Codes And Ccins

    3. Unplug the power supply cable. Refer to “Final assembly, rear - Models 830 and SB2 with FC 9074” on page 401 and continue with the following steps. 4. Remove the mounting screw from the power supply. 5. Rotate the handle from left to right to release the power supply from the frame. 6.
  • Page 81 1. Determine if the system has logical partitions. Go to Determine if the system has logical partitions before continuing with this procedure. 2. Remove media (if any) from the device. If the eject button on a tape device is failing, go to Tape cartridge - manual removal, then continue with the next step of this procedure.
  • Page 82: Models 830/Sb2 With Fc 9074 - System Unit Backplane (Mb1)

    f. Remove the unit from the tower. Notes: v If you need to remove a tape from the old tape unit, see Tape cartridge - manual removal. v If you need to remove optical media from a DVD-RAM unit, go to Optical media - manual removal, and then continue with the next step of this procedure.
  • Page 83: Models 830/Sb2 With Fc 9074 - Time Of Day (Tod) Battery

    5. Remove the mounting screws from the EMC shield that is covering the processor/CEC cage assembly. 6. Remove the EMC shield. 7. Remove the mounting screws from the processor/CEC cage assembly. 8. Remove the EMC access plate that is located directly above the PCI cage (CB1). 9.
  • Page 84: Models 830/Sb2 With Fc 9074 - Tower Card (Cb1)

    d. Pull the PCI card enclosure partially out of the frame to the release mechanism stop on the right side, while lifting the cables clear of the enclosure. e. The battery is located on the right hand side of the PCI enclosure. Remove the PCI cards preventing access to the battery from the enclosure and note their locations.
  • Page 85: Models 840/Sb3 Remove And Replace Procedures

    Note: The tower may power up automatically. b. Power down the expansion tower without removing the power cord using the Expansion unit power procedure. Then, return here and continue with step 10c. c. Select function 07 on the system control panel. Press Enter (07** will be displayed). d.
  • Page 86: Models 840/Sb3 Processor Tower (With Non-Dual Line Cords) - Ac Box (A01)

    Models 840/SB3 - Time of day (TOD) battery Models 840/SB3 processor tower (with non-dual line cords) - AC box (A01) For use by authorized service providers. Use this procedure to remove or replace the AC box (A01) in a Model 840/SB3 processor tower (with non-dual line cords).
  • Page 87: Models 840/Sb3 Processor Tower (With Dual Line Cords) - Concurrent Maintenance Adapter Card (A02)

    Use this procedure to remove or replace the AC module (A01, A02) on the Model 830 with FC 9074, or Model 840 with FC 9079 or FC 8079 (with dual line cords). To remove or replace the AC module (A01, A02): 1.
  • Page 88: Model 840/Sb3 System Unit - Battery Pack (T01)

    IBM-approved part. Recycle or discard the battery as instructed by local regulations. In the United States, IBM has a process for the collection of this battery. For information, call 1-800-426-4333. Have the IBM part number for the battery unit available when you call.
  • Page 89 No card positions in the CEC permit concurrent maintenance. You must power down the system to exchange a card. See Models 840/SB3, FC 8079-001 (lower half), FC 9079 Cards (dedicated). For FC 9079 I/O tower IXS cards: The IXS cards require dedicated maintenance. See Models 840/SB3, FC 8079-001 (lower half), FC 9079 Cards (dedicated).
  • Page 90: Models 840/Sb3, Fc 8079-001 (Lower Half), Fc 9079 Cards (Dedicated)

    After exchanging the failing item, go to Verify the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST or DST.
  • Page 91 After exchanging the failing item, go to Verify the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST/DST.
  • Page 92: Models 840/Sb3 System Unit - Charger (G01)

    Models 840/SB3 system unit - Charger (G01) For use by authorized service providers. Use this procedure to remove or replace the charger (G01) in a Model 840/SB3 system unit. To remove or replace the charger (G01): 1. Do not power off the system. 2.
  • Page 93 CAUTION: The circuit card contains lead solder. To avoid the release of lead (Pb) into the environment, do not burn. Discard the circuit card as instructed by local regulations. (RSFTC234) To remove or replace the control panel (NB1): 1. Power off the system. See Power on/off the system and logical partitions. 2.
  • Page 94: Disk Unit, Models 830/Sb2 And 840/Sb3 (Dedicated And Concurrent)

    11. Reverse the above procedure to install the panel. 12. When a control panel with keystick is replaced, discard the new keysticks that come with the panel and reuse the original keysticks. Does the system that you are working on have a keystick lock? v Yes: Continue with the next step.
  • Page 95 Note: Determine if the system has logical partitions. Go to Determine if the system has logical partitions before continuing with this procedure. Attention: The disk unit is sensitive to electrostatic discharge (see Work with electrostatic discharge-sensitive parts). 1. Were you directed here from Recovery procedures? v Yes: Continue with the next step.
  • Page 96 Wait another five seconds to allow time for the disk to stop spinning. Then pull the disk unit out the rest of the way. 2. Are you finished with the repair? v No: Continue with the next step. v Yes: Replace the covers that were removed during this procedure and return to the procedure that sent you here.
  • Page 97: Models 840 Or Sb3 External Battery Power Unit

    IBM-approved part. Recycle or discard the battery as instructed by local regulations. In the United States, IBM has a process for the collection of this battery. For information, call 1-800-426-4333. You will need to have the IBM part number for the battery unit available when you call.(RSFTC225)
  • Page 98: Models 840/Sb3 Processor Tower - Power Supply (Ps) (P01 Through P06)

    To remove or replace the power subframe assembly (PB1): 1. Print out a rack configuration sheet so that you know where all devices and cards are located in the system rack. 2. Power the off system. See Power on/off the system and logical partitions. 3.
  • Page 99: Fc 5074, Fc 5079, Fc 9079 - Removable Media - D41 And D42

    DANGER Up to 240 V ac is present at the power module connectors when the main power cord is connected to a power source. (RSFTD010) To remove or replace the power supply (P01 through P06): 1. Do not power off the system. Attention: Remove and replace only one power supply at a time.
  • Page 100 v Yes: Continue with the next step. v No: Perform the following: a. Power off the tower or expansion tower. see Power on/off the system and logical partitions. b. Disconnect the power cord from the tower or expansion tower. c. Open the front cover. See FC 5074, FC 5079, FC 5094, FC 5294, FC 9079, FC 9094 - Covers. d.
  • Page 101: Models 840/Sb3 System Unit - Spcn Card (R21)

    1. Perform the following to install a new unit. a. Select Device Concurrent Maintenance and enter the required information in the information fields. Do not press the Enter key at this time. b. Read the remaining steps of this procedure and ensure that you understand the procedure before continuing.
  • Page 102: Models 840/Sb3 - System Unit Backplane (Mb1) And Regulator Board (Rb1)

    6. Rotate the latches out. 7. Pull on both latches at the same time to remove the card from the slot. 8. Install the new SPCN card by reversing the removal procedure. After exchanging an item, go to “Verify the repair” on page 558. This ends the procedure.
  • Page 103: Models 840/Sb3 (Fc 9079) - Time Of Day (Tod) Battery

    CAUTION: The weight of this part or unit is between 18 and 32 kilograms (39.7 and 70.5 pounds). It takes two persons to safely lift this part or unit. (RSFTC204) k. Unplug the cables attached to the lower left and right corners of the front cage/backplane assembly.
  • Page 104: Models 870 And 890 Remove And Replace Procedures

    c. Pull the PCI card enclosure partially out of the frame to the release mechanism stop on the right side, while lifting the cables clear of the enclosure. d. Remove the PCI cards on the right side of the enclosure preventing access to the battery from the enclosure and note their locations.
  • Page 105: Models 870 And 890 - Bulk Power Controller (Bpc)

    Models 870 and 890 - MDA (air mover) controller Models 870 and 890 - Memory books and memory blanks Models 870 and 890 - Motor scroll assembly (MSA) air filters Models 870 and 890 - MSA (air mover) enclosure Models 870 and 890 - Network interface controller (NIC) card Models 870 and 890 (FC 9094) - Power distribution backplane - PB1 Models 870 and 890 (FC 9094) - Power supply - P00, P01, P02, and P03 Models 870 and 890 - Processor MSA (air mover) assembly...
  • Page 106: Models 870 And 890 - Bulk Power Distribution (Bpd)

    To replace the bulk power controller (BPC): 1. Ensure that all of the BPR’s on-lock/off-unlock switches are in the off position on this BPA before proceeding. 2. Slowly slide the unit into the slot and seat it carefully against the backplane, avoiding damage to the connectors.
  • Page 107: Models 870 And 890 - Bulk Power Enclosure (Bpe)

    Models 870 and 890 - Bulk power enclosure (BPE) For use by authorized service providers. Use this procedure to remove or replace the bulk power enclosure (BPE) on the Models 870 and 890. To remove the bulk power enclosure (BPE): 1.
  • Page 108: Models 870 And 890 - Bulk Power Regulator (Bpr)

    1. Do not power down the system if it is powered on; this procedure can be done concurrently. 2. Open the cover so that you can access the field replaceable unit (FRU). See Models 870 and 890 - Covers. 3. Locate the BPF to be replaced by decoding the SRC (see System reference codes), or see Locations —...
  • Page 109: Models 870 And 890 - Capacitor Books And Blanks

    3. Perform the following: a. Tighten the left thumb screw four turns with the torque tool (PN 6422789). Then, tighten the right thumb screw four turns. b. Torque the left thumb screw to completion, followed by the right thumb screw. c.
  • Page 110: Models 870 And 890 - Dc Converter Assembly (Dca)

    1. Unlock the latch on the cover. Figure 1. Models 870 and 890 cover latch 2. Depress the button on the bottom of the latch mechanism to open the cover. 3. Lift the cover to remove it, if necessary. 4. Reverse the above procedure to install the covers. This ends the procedure.
  • Page 111: Models 870 And 890 - L3 Modules

    2. Open the rear cover to access the field replaceable unit (FRU). See “Models 870 and 890 - Covers” on page 97. 3. Locate the DCA to be replaced by decoding the SRC (see the System reference codes topic). 4. Note the state of the DCA’s LEDs. Then, press the (green) Start Service button and only proceed if both of the DCA’s LEDs are off, or the repair has been scheduled (System outage - EPO off).
  • Page 112 Attention: The L3 modules in this system can be attached to the backplane a maximum of three times. If an L3 module is removed for a fourth time, it must be replaced with a new L3 module. Check the MCM/L3 Label Map to determine how many times the module has been removed before. New L3 cache modules are shipped with a new MCM/L3 plug count adhesive replacement label.
  • Page 113 Slide both plates up and pull them away from the L3 module. Pull the sleeves off the posts. Use a disposable lint-free cloth to clean the sleeves. Pull the L3 module straight back off the posts and place it with the LGA connector down in the four position tray from the tool kit.
  • Page 114 Record on the log sheet on the system the date that this L3 has been removed. To return L3 modules: The following procedure provides handling instructions for L3 modules to be packaged and returned to the plant of manufacture. 1. If you are replacing an L3 module, use the packaging from the new module to return the old module. If the packaging is not available, or does not include all the parts described below, order the following part for L3 module protective packaging: One L3 protective package (PN 7335692) which includes: v One carton...
  • Page 115 Attention: Each time an L3 module is installed on the system board, the LGA site where the module connects with the system board must be cleaned. With the brush supplied with the replacement kit, use only downward strokes, starting in the upper left corner. Move left to right, top to bottom, using overlapping strokes.
  • Page 116 Figure 6. Missing buttons. 6. Align the flat corner on the L3 module to match the outline on the system board. Carefully slide the L3 module straight onto the posts until it meets the system board. If you are installing a new L3 module, replace the sleeves that you removed earlier with the new sleeves provided with the L3 module kit.
  • Page 117: Models 870 And 890 - Mcm Module (Processor) And Pass-Through Modules

    Use a 5mm socket wrench to tighten the set screw in the center of the L3 module spring plate until it is seated. Check the L3 module short-circuit test tool to ensure that short circuit was not created when the L3 cache module was installed. If this is the last L3 cache module you are installing, remove the L3 module short-circuit test tool and meter.
  • Page 118 v Do not remove the device from the antistatic container until you are ready to install the device in the system unit. v With the device still in its antistatic container, touch it to a metal frame of the system. v Grasp modules by the heatsink.
  • Page 119 Use an 8mm socket to loosen the actuation bolt in center of the MCM module. (A 5mm socket must be used if removing the protective LGA cover). If installing a new MCM, remove the actuation bolt. If installing a new MCM, insert the new actuation bolt supplied with the new MCM module. Move the actuation bolt to the up position and hand tighten to hold the assembly in the up position.
  • Page 120 13. Record on the log sheet on the system the date that this MCM has been removed. To install MCM and pass-through modules: Note: This procedure is to be performed only by trained service personnel. 1. Power off the system, and unplug the power cord. 2.
  • Page 121 Remove the cover from the new MCM module. See Models 870 and 890 - MCM and pass-through modules - remove protective covers. Figure 4. MCM module alignment 5. Each time an MCM module (or pass-through) is installed on the system board, the associated interposer must be inspected.
  • Page 122 Figure 6. Missing buttons. 6. Verify all four posts on MCM module are snug prior to installing on the backplane. A loosened guide post can be tightened with a ratchet or wrench until it is snug. Use caution not to damage the interposer.
  • Page 123: Models 870 And 890 - Mda (Air Mover) Controller

    13. If you are replacing a processor capacity card that was associated with processor-on-demand (POD) processor features, perform the following: a. Contact your second level of support to determine if a POD activation code is required to reset previously activated on-demand processors. b.
  • Page 124: Models 870 And 890 - Memory Books And Memory Blanks

    3. Find the location of the MDA to be replaced in Locations - Models 870 and 890. 4. Note the state of the MDA’s LED. Then, press the (green) Start Service button on the UEPO panel. 5. Proceed only if the MDA LED is off, or the repair has been scheduled (System outage - EPO off). 6.
  • Page 125: Models 870 And 890 - Msa (Air Mover) Enclosure

    Models 870 and 890 - MSA (air mover) enclosure For use by authorized service providers. Use this procedure to remove or replace the motor scrolling assembly (MSA) enclosure on the Models 870 and 890. To remove or replace the MSA enclosure: 1.
  • Page 126: Models 870 And 890 - Processor Msa (Air Mover) Assembly

    1. Inspect the new NIC card for damage. See “Inspect the Network interface controller (NIC) card” on page 113 above. 2. Unlatch the handles on the replacement card. 3. Take care not to hit the connector against the cage, which can cause damage to the NIC card connectors.
  • Page 127: Models 870 And 890 - Install The Mcm/L3/Passthrough Tri-Fold Plug Map

    Models 870 and 890 - L3 modules - remove the protective cover Models 870 and 890 - MCM and pass-through modules - remove the protective cover Models 870 and 890 - Remove and replace tools Models 870 and 890 - Shorts test qualified service meters and fail criteria Models 870 and 890 - Testing MCMs and L3 modules for a short circuit Models 870 and 890 - Install the MCM/L3/passthrough tri-fold plug map: For use by authorized service providers.
  • Page 128 2. Manually loosen the two thumb screws, ensuring that both screws are completely loose from the module base before proceeding. Figure 2. Loosen the thumb screws Hardware (Remove and Replace; Part Locations and Listings)
  • Page 129 3. At this point, the cover can be removed from the module to expose the interposer. 4. To remove the cover from the bottom half of the interposer, perform the following: a. Place the module on the ESD mat. b. Place your thumb over one of the release latches and your forefinger over the opposite latch. Note: To ensure proper grip, your thumb and finger should be directly over the latches and the cover, not just at the ends of the latches.
  • Page 130 c. Squeeze the latches, and at the same time, pull the cover from the interposer. Figure 4. Pulling the cover from the interposer Hardware (Remove and Replace; Part Locations and Listings)
  • Page 131: Models 870 And 890 - Mcm And Pass-Through Module - Remove Protective Covers

    This ends the procedure. Models 870 and 890 - MCM and pass-through module - remove protective covers: For use by authorized service providers. Use this procedure to remove the MCM and pass-through module covers on the Models 870 and 890. To remove the MCM or pass-through module protective cover: Important Failure to follow these procedures can cause interposer damage.
  • Page 132 3. Loosen until all load is removed and the spring plate is free to rotate. 4. Rotate the spring plate counter-clockwise to align the four large keyhole openings with the posts present on the module. Figure 2. Rotating the spring plate on the module 5.
  • Page 133: Models 870 And 890 - Remove And Replace Tools

    6. Place the cover side-down on the ESD mat. Important: Do not place the LGA cover face down on the ESD mat, because this may introduce contamination to the LGA cover surface. 7. At this point, the cover can be removed from the module to expose the interposer. 8.
  • Page 134: Models 870 And 890 - Shorts Test Qualified Service Meters And Fail Criteria

    Part number Units per assembly Description 11P4861 Blank cassette 11P3990 Door key 44P0182 DASD service tool 11P4914 MCM/L3/Pass-through plug location map (tri-fold chart): should be installed in the primary rack. 11P4055 Plug count adhesive replacement label 44P209 Test card assembly MCM/L3 short-to-GND 00P7023 Vacuum cleaner (110 Vac)
  • Page 135: Testing Mcm And L3 Modules For A Short Circuit

    Accuracy at 1.0 ohm Manufacturer Model Range (ohm) or less Fail criteria (ohm) Fluke +/-0.20 +0.50 Fluke +/-0.20 +0.50 Fluke +/-0.20 +0.50 Fluke +/-0.20 +0.50 Fluke +/-0.20 +0.50 Fluke +/-0.20 +0.50 Fluke +/-0.20 +0.50 Fluke +/-0.20 +0.50 Fluke +/-0.20 +0.50 Fluke +/-0.20 +0.50...
  • Page 136 Determining the test method: There are two shorts test procedures you can use depending on the test hardware you have. “Test method 1: Testing MCM and passthru modules for a short circuit using a new capacitor book and automated shorts tester” - Use a new capacitor book and the LGA shorts tester For this method, use the new capacitor book (part 44P2471), or any follow-on with the necessary LGA test support features, and the new LGA shorts tester (LGA-ST) (part 44P4107).
  • Page 137 Table 2. Check LGA-ST for the ability to detect passing conditions Rocker switch green amber green amber Battery low position amber LED Note Forward 1. If Battery Low LED is ON, or if no LEDs are MCM/L3 lit, replace the battery before proceeding. PWR/GND 2.
  • Page 138 5. Install an L3 module. 6. Press the Rocker switch forward to the MCM/L3 Pwr/GND position. This checks the L3s for power to ground shorts. It also checks the MCM for power to ground shorts. Note the following: v The green L3 LED must be lit for a pass condition. If the amber L3 is lit, there may be a short between one of the two L3 voltages and GND, which is a fail state, or the combination of memory books, I/O books, and L3 in parallel are creating a low resistance.
  • Page 139 v If you are using the short-circuit test option: Install the test card in DCA location 6 (M38), with no meter attached. 5. Wait one minute to allow any charge to dissipate. 6. Select the meter to be used for this test. Meters recorded in the Qualified Meters table are to be used, see Shorts test qualified service meters and fail criteria in this topic.
  • Page 140 v No: Reject the MCM/passthru module. Install another MCM/passthru (M21, M16, M11, M14), and go to step 1 (See page 127). 7. Inspect the interposer for shorts. 8. Are there any shorts visible? v Yes: Reject the MCM/passthru module and install another one (M21, M16, M11, M14), and go to step 1 (See page 127).
  • Page 141 v No: Install the first L3 Cache Module (M03, M04, M09, M10) (M12, M13, M05, M06) (M22, M23, M28, M29) (M26, M27, M19, M20), working v top to bottom. Then, continue with L3 cache testing, procedure 2 (See page 129). L3 cache shorts test, procedure 2 1.
  • Page 142 5. Are all the memory and NIC cards disengaged? v No: Continue with the next step. v Yes: Do not power on the system. Contact your next level of support. This ends the procedure. 6. Are all the memory disengaged? v No: Disengage a memory book (memory is removed one at a time).
  • Page 143: Models 870 And 890 - System Clock Card

    v No: Reinstall the L3 cache module and go to L3 cache testing, procedure 2 (See page 129). v Yes: Reject the L3 cache module, and install another L3 cache module. Then, go to L3 cache testing, procedure 2 (See page 129). L3 cache shorts test, procedure 5 Do MCM modules need to be installed? v Yes: Follow MCM installation shorts test, procedure 2 (See page 127).
  • Page 144 book, and lift place assembly tool, PN 11P4369. v All components must be removed from the system unit backplane to reduce its weight to a minimum. – DCA books and DCA blanks – Capacitor books – Network interface controller (NIC) card –...
  • Page 145: Models 870 And 890 - Unit Emergency Power Off (Uepo) Card Assembly

    18. Remove the UEPO switch. See Models 870 and 890 - Unit emergency power off (UEPO) card assembly. 19. Remove the screws attaching the chassis to the vertical EIA rails at the front and rear, using an 8mm extension socket. Note: Rear screws also remove mounting brackets.
  • Page 146: Models 870 And 890 - Vpd Card

    2. Press the (green) Start Service button (number 10 in figure 1) on the UEPO assembly. 3. Switch the UEPO bypass switches on both BPCs to the Bypass position (to the right). Figure 1. UEPO card assembly 4. Ensure that the red switch (number 8 in figure 1) on the front of the EPO panel is in the ON position. 5.
  • Page 147 Note: The MCM module and its associated VPD card are a single field replaceable unit (FRU), and must be replaced as a set. There is only one VPD card for all of the L3 modules. Replacing any L3 module requires replacing the associated VPD card. To remove or replace the VPD card: Note: The VPD cards are located in the primary network interface controller (NIC) card.
  • Page 148: Fc 5074, Fc 5079, Fc 8079, Fc 9074, Fc 9079 Remove And Replace Procedures

    v E = 16-way VPD v F = 24-way VPD v G = 32-way VPD 3. Locate the card that must be replaced. 4. Remove the card, and if it is a VPD card, the associated MCM or L3 modules. 5.
  • Page 149: Fc 5074, Fc 5079, Fc 9079 (Single Line Cord) - Ac Charger - A01

    FC 5074, FC 5079, FC 9079 - Removable media - D41 and D42 FC 5074, FC 5079, FC 9079 - Tower card - CB1 FC 5074, FC 5079, FC 9079 (single line cord) - AC charger - A01 For use by authorized service providers. Use this procedure to remove or replace the AC charger - A01 in the FC 5074, FC 5079, or FC 9079 (with single line cord).
  • Page 150: Fc 5074, Fc 5079, Fc 9079 - Batteries - T01, T02, T03, And T04

    IBM-approved part. Recycle or discard the battery as instructed by local regulations. In the United States, IBM has a process for the collection of this battery. For information, call 1-800-426-4333. Have the IBM part number for the battery unit available when you call.
  • Page 151 use concurrent maintenance on a partitioned system, follow the procedures from the partition that owns the resource. If the resource is not owned, follow the procedure from the primary partition. For FC 5074, FC 5079, FC 5094, or FC 5294 IXS cards: The IXS cards require dedicated maintenance.
  • Page 152: Fc 5074, Fc 5079, Fc 5094, Fc 5294 - Cards (Dedicated)

    6. After exchanging an item, go to Verify the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries server by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST/DST.
  • Page 153: Fc 5074, Fc 5079, Fc 5094, Fc 5294, Fc 9079, Fc 9094 - Covers

    9. Reverse this procedure to replace the card. After exchanging a failing item, go to Verify the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST or DST.
  • Page 154: Fc 5074, Fc 5079, Fc 9079 - Device Board - Db1 And Db2

    Figure 2. Rear cover - removal FC 5074, FC 5079, FC 9079 - Device board - DB1 and DB2 For use by authorized service providers. Use this procedure to remove or replace the device board - DB1 and DB2 in an FC 5074, FC 5079, or FC 9079.
  • Page 155 To remove or replace the device board (DB1 and DB2): 1. Power off the expansion tower (see Power on/off the system and logical partitions). 2. Disconnect the power cord from the expansion tower. 3. Open the front cover. See FC 5074, FC 5079, FC 5094, FC 5294, FC 9079, FC 9094 - Covers. 4.
  • Page 156: Fc 5074, Fc 5079, Fc 9079 - Device Board - Db3

    7. Remove the DASD board assembly. 8. Install the DASD board assembly by reversing the removal procedure. After exchanging an item, go to Verify the repair. This ends the procedure. FC 5074, FC 5079, FC 9079 - Device board - DB3 For use by authorized service providers.
  • Page 157: Fc 5074, Fc 5079 - Disk Unit (Concurrent)

    g. Record the disk unit locations and then remove them from the disk unit enclosures that you just uncovered. Attention: The disk units are sensitive to electrostatic discharge (see Work with electrostatic discharge-sensitive parts). h. Remove the screws that hold the disk unit enclosures to the frame. i.
  • Page 158 Wait another 5 seconds to allow time for the disk to stop spinning. Then pull the disk unit the remaining way out of the tower. 5. Are you finished with the repair? v No: Continue with the next step. v Yes: Replace the covers that were removed during this procedure and return to the procedure that sent you here.
  • Page 159: Fc 5074, Fc 5079 - Disk Unit (Dedicated)

    FC 5074, FC 5079 - Disk unit (dedicated) For use by authorized service providers. Use this procedure to remove or replace the disk unit (dedicated) in an FC 5074 or FC 5079. Attention: The disk unit is sensitive to electrostatic discharge (see Work with electrostatic discharge-sensitive parts).
  • Page 160: Fc 5074, Fc 5079 - Display Panel - Nb1

    v Yes: Replace the covers that were removed during this procedure and return to the procedure that sent you here. This ends the procedure. 6. Install the disk unit by performing the following: a. Power off the system (see Power on/off the system and logical partitions). b.
  • Page 161: Fc 5074, Fc 5079, Fc 9074, Fc 9079 - Power Supply - P00, P01, P02, And P03

    d. Remove the screws that hold the PCI card enclosure to the frame. e. Pull the PCI card enclosure partially out of the frame while lifting the cables clear of the enclosure. f. Press the release mechanism that is located along the top right side of the enclosure and carefully slide the enclosure towards you.
  • Page 162: Fc 5074, Fc 5079, Fc 9079 - Removable Media - D41 And D42

    Use this procedure to remove or replace the power supply - P00, P01, P02, and P03 in the FC 5074, FC 5079, FC 9074, FC 9079. To remove or replace the Power supply - P00, P01, P02, and P03: 1. Is the system powered on? v Yes: Do not power off the system.
  • Page 163 To remove the removable media - D41 and D42: 1. Determine if the system has logical partitions. Go to Determine if the system has logical partitions before continuing with this procedure. 2. Remove media (if any) from the device. If the eject button on a tape device is failing, go to Tape cartridge - Manual removal, then continue with the next step of this procedure.
  • Page 164: Fc 5074, Fc 5079, Fc 9079 - Tower Card - Cb1

    Note: The light at the top right of the device will go off and remain off as soon as the device is no longer making contact with the backplane. e. Remove the unit from the tower. v If you need to remove a tape from the old tape unit, see Tape cartridge - Manual removal. v If you need to remove optical media from an optical device, go to Optical media - Manual removal.
  • Page 165 a. Remove the external cables from the rear of the PCI card enclosure and note their locations. b. Remove the EMC access plate that is located directly above the PCI card enclosure. Press the surfaces of the two latching mechanisms together and tilt the top of the cover away from the frame to remove it.
  • Page 166 g. Continue with step 9 (See page 154) to set the configuration ID. 8. Perform steps 23 (See page 569) and 24 (See page 570) in the Expansion unit power procedure. Then, return here and continue with the next step. 9.
  • Page 167: Fc 5075 Remove And Replace Procedures

    h. Power the expansion unit back on. See the Expansion unit power procedure. 10. After exchanging an item, go to Verify the repair. This ends the procedure. FC 5075 Remove and replace procedures For use by authorized service providers. FC 5075 - Air moving device - B01, B02 FC 5075 - Cards (concurrent) FC 5075 - Cards (dedicated) FC 5075 - Covers...
  • Page 168: Fc 5075 - Cards (Concurrent)

    FC 5075 - Cards (concurrent) For use by authorized service providers. Use this procedure to remove or replace cards (concurrently) in the FC 5075. Concurrent/dedicated guidelines for an FC 5075 In some cases you do not need to power down the system to change PCI cards. Use the following guidelines to determine if you should use dedicated or concurrent remove and replace procedures.
  • Page 169: Fc 5075 - Cards (Dedicated)

    6. After exchanging the failing item, go to Verify the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST/DST.
  • Page 170: Fc 5075 - Covers

    IBM 2105 ESS. The ESS Web Interface User’s Guide can also be found at the following URL: http://ssddom02.storage.ibm.com/disk/ess/documentation.html This ends the procedure. FC 5075 - Covers For use by authorized service providers. Use this procedure to remove or replace the covers on an FC 5075.
  • Page 171 3. After you have determined the location of the disk unit to replace, remove the front covers for access. See FC 5075 - Covers. 4. Remove the EMC access plate that is over the location of the disk unit that you are removing. For location information, see “Locations —...
  • Page 172: Fc 5075 - Disk Unit (Dedicated)

    b. Select Start a Service Tool—>Hardware Service Manager. c. Select Device Concurrent Maintenance and enter the required information in the information fields. Attention: Do not press Enter at this time. d. Slide the unit half-way into the tower. Ensure that the device does not make contact with the backplane at this time.
  • Page 173: Fc 5075 - Display Panel - Nb1

    6. Are you finished with the repair? v No: Continue with the next step. v Yes: Replace the covers that were removed during this procedure and return to the procedure that sent you here. This ends the procedure. 7. To Install a disk unit using dedicated maintenance perform the following: a.
  • Page 174: Fc 5075 - Power Distribution Board - Pb1

    7. Remove the display panel. 8. Install the display panel by reversing this procedure. After exchanging an item, go to Verify the repair. This ends the procedure. FC 5075 - Power distribution board - PB1 For use by authorized service providers. Use this procedure to remove or replace the power distribution board - PB1 in an FC 5075.
  • Page 175: Fc 5075 - Tower Card - Cb1

    3. Remove the front and right side covers. See FC 5075 - Covers. 4. Disconnect the control panel cable and the cable that connects the backplane to the backplane CB1. 5. Disconnect the SPCN and power cables. 6. Remove the screws connecting the backplane to the frame. 7.
  • Page 176: Fc 5078, Fc 0578, Fc 5088, Fc 0588 Remove And Replace Procedures

    a. If the ac power is not applied, then apply it now. Note: The tower may power up automatically. b. Power down the expansion tower without removing the power cord using the Expansion unit power procedure. Then, return here and continue with the next step. c.
  • Page 177: Fc 5078, Fc 0578, Fc 5088, Fc 0588 - Air Moving Device Controller Card - Bb1

    5. Remove the power supply that has the defective AMD attached by pulling down on the docking handle, and sliding the power supply with the two AMDs attached out of the expansion unit. 6. Remove the AMD from the power supply by pulling out on the latch knob and sliding the AMD to the left towards the latch.
  • Page 178 – For FC 5088 or FC 0588: Card positions C01 through C09 and C11 through C15 permit card level concurrent maintenance using HSM. You can power down the individual card slot. v If the resource is the load source IOA or the load source IOP, or any other storage IOA/IOP with critical DASD attached for the system, primary, or secondary partition, follow the on-screen instructions when you use HSM to power down the IOP or IOA.
  • Page 179: Fc 5078, Fc 0578, Fc 5088, Fc 0588 - Cards (Dedicated)

    18. After exchanging the failing item, go to Verify the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST or DST.
  • Page 180: Fc 5078, Fc 0578, Fc 5088, Fc 0588 - Covers

    12-digit IEEE Address found on the tailstock label of the Fibre Channel IOA. Use the ESS Web Interface User’s Guide (SC26-7346) to update the World-Wide Port-Name in the host configuration on the IBM 2105 ESS. The ESS Web Interface User’s Guide can also be found at the following URL: http://ssddom02.storage.ibm.com/disk/ess/documentation.html This ends the procedure.
  • Page 181: Fc 5078, Fc 0578 - Power Supplies - P01 And P02

    Use this procedure to remove or replace the power distribution board - PB1 in an FC 5078, FC 0578, FC 5088, or FC 0588. To remove or replace the power distribution board - PB1: 1. Remove the top, front, and rear covers. See FC 5078, FC 0578, FC 5088, FC 0588 - Covers. 2.
  • Page 182: Fc 5094, Fc 5294, Fc 8094, Fc 9094 Remove And Replace Procedures

    3. Remove the ac power cord from the expansion unit. 4. From the rear of the expansion tower, remove the external cables from the rear of the PCI card enclosure and note their locations. 5. Remove the air flow baffle that is located directly above the PCI card enclosure. Loosen the three fasteners and slide the air flow baffle out the backside.
  • Page 183: Fc 5094, Fc 9094 (With Single Line Cord) - Ac Module - A01 And A02

    FC 5094, FC 5294 - Cards (dedicated) FC 8094-001 (lower half), FC 9094 - Cards (concurrent) FC 8094-001 (lower half), FC 9094 - Cards (dedicated) FC 9094 - Control panel - NB1 FC 5074, FC 5079, FC 5094, FC 5294, FC 9079, FC 9094 - Covers FC 5094, FC 9094 - Device board - DB1 and DB2 FC 5094, FC 9094 - Device board - DB3 FC 5094, FC 9094 - Disk unit (concurrent)
  • Page 184: Fc 5094, Fc 9094 (With Dual Line Cord) - Ac Module - A01 And A02

    8. Install the AC module by reversing this procedure. Note: Do not install power supplies P00 and P01 AC jumper cables on the same AC input module. 9. After exchanging an item, go to Verify the repair. This ends the procedure. FC 5094, FC 9094 (with dual line cord) - AC module - A01 and A02 For use by authorized service providers.
  • Page 185 Concurrent/dedicated guidelines for FC 8094-001 (lower half) and FC 9094 In some cases you do not need to power down the system in order to change PCI cards. Use the following guidelines to determine if you should use dedicated or concurrent remove and replace procedures.
  • Page 186: Fc 8094-001 (Lower Half), Fc 9094 - Cards (Dedicated)

    6. After exchanging an item, go to “Verify the repair” on page 558. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries server by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST/DST.
  • Page 187: Fc 9094 Base I/O Tower- Control Panel - Nb1

    9. Reverse this procedure to install cards. After exchanging a failing item, go to Verifying the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries server by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST/DST.
  • Page 188 b. Slide the panel partially out of the frame. c. Disconnect the cables that are attached to backside of the control panel. d. Remove the control panel from the frame. 5. Reverse the above procedure to install the panel. 6. When a control panel with keystick is replaced, discard the new keysticks that came with the panel and reuse the original keysticks.
  • Page 189: Fc 5074, Fc 5079, Fc 5094, Fc 5294, Fc 9079, Fc 9094 - Covers

    FC 5074, FC 5079, FC 5094, FC 5294, FC 9079, FC 9094 - Covers For use by authorized service providers. Use this procedure to remove or replace covers on the FC 5074, FC 5079, FC 5094, FC 5294, FC 9079, FC 9094.
  • Page 190: Fc 5094, Fc 9094 - Device Board - Db1 And Db2

    FC 5094, FC 9094 - Device board - DB1 and DB2 For use by authorized service providers. Use this procedure to remove or replace the device board - DB1 and DB2 in an FC 5094 or FC 9094. To remove or replace the device board - DB1 and DB2: 1.
  • Page 191: Fc 5094, Fc 9094 - Device Board - Db3

    6. Pull the DASD board assembly out until it slides off the guide pins, then rotate the DASD board assembly 90 degrees. Note the locations of the cables that are located on the backside of the board assembly, and then remove them. Note: Both ends of the ribbon cables are marked LH or RH, indicating that one end of the cable is plugged in to either the left-hand (DB1) or right-hand (DB2) DASD board assembly.
  • Page 192: Fc 5094, Fc 9094 - Disk Unit (Concurrent)

    Note: Both ends of the ribbon cables are marked LH or RH, indicating that one end of the cable is plugged in to either the left-hand (DB1) or right-hand (DB2) DASD board assembly. The other end of the cable is plugged in to either the left-most (LH) or right-most (RH) DASD controller card. The cables will crisscross in the center of the tower.
  • Page 193 Attention: If removing the cover while powered on, errors may occur due to electromagnetic interference. Attention: The disk unit is sensitive to electrostatic discharge (see Work with electrostatic discharge-sensitive parts). To remove or replace the disk unit using concurrent maintenance: 1.
  • Page 194: Fc 5094, Fc 9094 - Disk Unit (Dedicated)

    Wait another five seconds to allow time for the disk to stop spinning. Then pull the disk unit the remaining way out of the tower. 5. Are you finished with the repair? v No: Continue with the next step. v Yes: Replace the covers that were removed during this procedure and return to the procedure that sent you here.
  • Page 195: Fc 5094 - Display Panel - Nb1

    a. Power off the system (see Power on/off the system and logical partitions). b. Disconnect the power cord. c. Pinch the two surfaces of the latching mechanism together and pull the handle towards you to release the disk unit from the slot. d.
  • Page 196: Fc 5094, Fc 9094 - Power Distribution Backplane - Pb1

    To remove or replace the display panel - NB1: 1. Power off the expansion tower. See Expansion unit power procedure. 2. Disconnect the ac power cord from the expansion tower. Note that dual line cord units have two power cords. 3.
  • Page 197: Fc 5094, Fc 9094 - Power Supply - P00, P01, P02, P03

    9. Pull the power distribution backplane slightly towards you and lift it up to remove it from the unit. 10. Install the power distribution backplane by reversing this procedure. Note: Do not install power supplies P00 and P01 AC jumper cables on the same AC input module. 11.
  • Page 198: Fc 5094, Fc 9094 - Removable Media - D41 And D42

    Figure 1. Removing the power supply - P00, P01, P02, P03 7. Install the power supply by reversing this procedure. Attention: Do not slam the power supply in when installing it. Insert it until the power supply engages the unit, then rotate the handle from left to right. Note: Do not install power supplies P00 and P01 AC jumper cables on the same AC input module.
  • Page 199 d. Pull on the handles which are located on each side of the unit, and remove the unit. If the unit is DVD-RAM, and manual removal of optical media is required, go to Optical media (CD-ROM, DVD-ROM, and DVD-RAM) - manual removal. e.
  • Page 200: Fc 9094 - Time Of Day (Tod) Battery

    Attention: If you install the device when the light is not flashing, data may be lost, the unit may be damaged, or the backplane may be damaged. Note: The light at the top right of the device will go off and remain off for a few seconds when the device contacts the backplane.
  • Page 201: Fc 5094, Fc 9094 - Tower Card - Cb1

    FC 5094, FC 9094 - Tower card - CB1 For use by authorized service providers. Use this procedure in conjunction with the Expansion unit power procedure to remove or replace the tower card - CB1 in an FC 5094 or FC 9094. To remove or replace the tower card - CB1: 1.
  • Page 202 g. Continue with step 9 (See page 190) to set the configuration ID. 8. Perform steps 23 (See page 569) and 24 (See page 570) in the Expansion unit power procedure. Then, return here and continue with the next step. 9.
  • Page 203: Fc 5095, Fc 0595 Remove And Replace Procedures

    h. Power the expansion unit back on. See the Expansion unit power procedure. 10. After exchanging an item, go to Verify the repair. This ends the procedure. FC 5095, FC 0595 remove and replace procedures For use by authorized service providers. FC 5095, FC 0595 - Air moving device - B01, B02, B03, and B04 FC 5095, FC 0595 - Cards (concurrent) FC 5095, FC 0595 - Cards (dedicated)
  • Page 204: Fc 5095, Fc 0595 - Cards (Concurrent)

    FC 5095, FC 0595 - Cards (concurrent) For use by authorized service providers. Use this procedure to remove or replace cards concurrently in an FC 5095 or FC 0595. Concurrent/dedicated guidelines for an FC 5095 or FC 0595 In some cases you do not need to power down the system to change PCI cards. Use the following guidelines to determine if you should use dedicated or concurrent remove and replace procedures.
  • Page 205: Fc 5095, Fc 0595 - Cards (Dedicated)

    6. After exchanging the failing item, go to Verify the repair. Note: If you have exchanged a 2766 or 2787 Fibre Channel IOA, the IBM 2105 disk unit subsystem must be updated to use the World-Wide Port-Name of the new 2766 or 2787 IOA. This name can be found in the Port worldwide name field on the iSeries server by displaying detail on the 2766 or 2787 IOA Logical Hardware Resource information in Hardware Service Manager in SST/DST.
  • Page 206: Fc 5095, Fc 0595 - Covers

    12-digit IEEE Address found on the tailstock label of the Fibre Channel IOA. Use the ESS Web Interface User’s Guide (SC26-7346) to update the World-Wide Port-Name in the host configuration on the IBM 2105 ESS. The ESS Web Interface User’s Guide can also be found at the following URL: http://ssddom02.storage.ibm.com/disk/ess/documentation.html This ends the procedure.
  • Page 207 v No: Go to Recovery procedures. 3. After you have determined the location of the disk unit to replace, remove the front covers for access. (See FC 5095, FC 0595 - Covers.) 4. Remove the EMC access plate that is over the location of the disk unit that you are removing. For location information, see Locations —...
  • Page 208: Fc 5095, Fc 0595 - Disk Unit (Dedicated)

    Do not perform a system IPL to get to DST. b. Select Start a Service Tool—>Hardware Service Manager. c. Select Device Concurrent Maintenance and enter the required information in the information fields. Attention: Do not press Enter at this time. d.
  • Page 209 Use this procedure to remove or replace a disk unit using dedicated maintenance in an FC 5095, FC 0595. Attention: The disk unit is sensitive to electrostatic discharge. See Work with electrostatic discharge-sensitive parts. To remove or replace a disk unit: 1.
  • Page 210: Fc 5095, Fc 0595 - Display Panel - Nb1

    7. To Install a disk unit using dedicated maintenance perform the following: a. Power off the expansion unit. See Expansion unit power procedure. b. Disconnect the power cord. c. Put the disk unit part-way into the desired slot and rotate the handle of the disk unit towards you. d.
  • Page 211: Fc 5095, Fc 0595 - Tower Card - Cb1

    To remove or replace the power supply P01 and P02: 1. Are there two power supplies and four running AMDs installed in the expansion unit? v Yes: Continue with the next step. v No: Perform the following: a. Power down the expansion unit. See Power on/off the system and logical partitions. b.
  • Page 212: Hsl Cables - Concurrent

    Note: The display on the addressed unit should now be blinking on and off. f. Use the arrow keys to increment/decrement to a configuration ID of 8B (078B will be displayed). Press Enter (078B 00 will be displayed). After a few seconds, the display on the addressed FC 5095, FC 0595 unit will stop blinking and return to displaying the expansion unit address.
  • Page 213: Type 2689 - Integrated Xseries Adapter (Ixa)

    Type 2748, 2757, 2763, 2778, 2780, 2782, 5703, 5708 - Cache battery pack Separating the removable cache card from the base card on type 2780 cards Type 2748, 2757, 2763, 2778, 2780, 2782, 5703 - Cache directory card Type 2890 or 2892 - Integrated xSeries server (IXS) Type 4758 - Battery replacement Type 4758 - Cryptographic coprocessor disablement Type 2689 - Integrated xSeries Adapter (IXA)
  • Page 214: Type 2748, 2757, 2763, 2778, 2780, 2782, 5703, 5708 - Cache Battery Pack

    The following safety notice pertains to the 2748 cache battery pack. CAUTION: The battery is a nickel-cadmium battery. To avoid possible explosion, do not burn. Exchange only with the IBM -approved part. Recycle or discard the battery as instructed by local regulations. Hardware (Remove and Replace; Part Locations and Listings)
  • Page 215 In the United States, IBM has a process for the collection of this battery. For information, call 1-800-426-4333. Have the IBM part number for the battery unit available when you call. (RSFTC226) The following safety notice pertains to the 2763, 2778, 2782, and 5703 cache battery packs.
  • Page 216 Note: If the BATTERYINFO command is not available, the customer should Apply V5R2 PTF MF29353 or it’s supersede, or V5R1 PTF MF28981 or it’s supersede, and then restart this procedure. 7. Remove the card using the concurrent card remove and replace procedure for the model or FC that you are working on.
  • Page 217 Figure 1. Cache battery pack and cache directory card for type 2748, 2763, and 2778 Figure 2. Cache battery pack and cache directory card for type 2757 Figure 3. Cache battery pack and cache directory card for type 2782 and 5703 Analyze hardware problems...
  • Page 218 18. The cache battery pack can be removed from the 2780 or 5708 card without removing the card from the system. Perform the following to ensure all cache data is written to disk before battery replacement: a. Select System Service Tools (SST). If you cannot get to SST, select DST. But do not perform an IPL to get to DST.
  • Page 219: Separating The Removable Cache Card From The Base Card On Type 2780 Cards

    Figure 4. Cache battery pack and cache directory card for type 2780 and 5708. RZAR6585-2 23. Remove the plug that connects the battery unit and the card. It is necessary to squeeze the retaining latch while gently pulling on the plug. 24.
  • Page 220 4. Turn the card over. 5. Remove four screws B from the removable cache card as shown. Hardware (Remove and Replace; Part Locations and Listings)
  • Page 221 6. Turn the jack screw counterclockwise to begin separating the cards. Continue turning the jack screw until you feel the cards separate. 7. Separate the base card from the removable cache card. Important: Turn the jack screw back down fully clockwise. Analyze hardware problems...
  • Page 222 8. Place the adapter on an ESD protective service and orientate it as shown in step 3 (See page 207). Note the position of the card handle. To attach the removable cache card to the base card, do the following: 1.
  • Page 223 a. Line up the card connector (view the jack screw through the hole to help align). b. Press on the stiffener plate to fully seat the connector. 3. Attach four screws A to the removable cache card as shown. 4. Turn the card over. 5.
  • Page 224: Type 2748, 2757, 2763, 2778, 2780, 2782, 5703 - Cache Directory Card

    Type 2748, 2757, 2763, 2778, 2780, 2782, 5703 - Cache directory card For use by authorized service providers. Attention: All cards are sensitive to electrostatic discharge. See “Work with electrostatic discharge-sensitive parts” on page 585. 1. Remove the card using the concurrent card remove and replace procedure for the model or FC that you are working on.
  • Page 225 Figure 1. Cache battery pack and cache directory card for type 2748, 2763, and 2778 4. Pull cache directory card out. 5. Install the replacement cache directory card by wiggling it into place at a 20-degree angle before pushing it down and locking the tabs. Be sure that the holes on each side of the cache directory card are filled by the pegs on the cache card to ensure proper seating.
  • Page 226 Figure 3. Cache battery pack and cache directory card for type 2780 (style A) RZAR6586-1 Figure 4. Cache battery pack and cache directory card for type 2780 (style B) IPHAU609-0 Figure 5. Cache battery pack and cache directory card for type 2782, 5703 Hardware (Remove and Replace;...
  • Page 227: Type 2890 Or 2892 - Integrated Xseries Server (Ixs) For Iseries

    7. Unseat the connector on the cache directory card by wiggling the two corners furthest from the mounting peg using a rocking motion. Then, pivot the cache directory card back over the mounting peg to disengage the cache directory card from the mounting peg. 8.
  • Page 228: Type 4758 - Battery Replacement Procedure

    CAUTION: The battery is a lithium battery. To avoid possible explosion, do not burn or charge the battery. Exchange only with the IBM -approved part. Discard the battery as instructed by local regulations. (RSFTC227) Attention: Any loss of battery power erases data stored in the card’s protected memory and renders the card useless.
  • Page 229: Type 4758 - Cryptographic Coprocessor Disablement

    CAUTION: The battery is a lithium battery. To avoid possible explosion, do not burn or charge the battery. Exchange only with the IBM -approved part. Discard the battery as instructed by local regulations. (RSFTC227) 1.
  • Page 230: Tape Cartridge - Manual Removal

    Note: The 4758-023 card contains four batteries, even though only two batteries are shown in the figure above. Battery 3 is directly above Battery 1, and Battery 4 is directly above Battery 2. Attention: The loss of battery power erases data stored in the card’s protected memory and renders the card useless.
  • Page 231 4. Remove the top lid of the drive mechanism by doing the following: a. Use a small screwdriver to press the top tabs (see 2 in Figure 1 (See page 218)) on each side of the drive. b. Slide the cover approximately 5mm to the rear, and then lift the cover off. 5.
  • Page 232: Tape Cartridge

    12. Reassemble the drive in reverse order. This ends the procedure. 6383, 6384, 6385, 6386, 6387 - Tape cartridge For use by authorized service providers. Use this procedure to manually remove a tape cartridge from a 6383, 6384, 6385, 6386, or 6387 tape unit. You may need this procedure if a power failure or tape unit failure prevent the tape cartridge from ejecting.
  • Page 233: Type 6335 - 1/4 Inch Tape Cartridge

    5. Pull the metal rod forward until the cartridge ejects. The cartridge (D) is pushed out of the tape unit door and can be removed. Figure 1. Tape cartridge manual removal RV3B774-0 This ends the procedure. Type 6335 - 1/4 inch Tape cartridge For use by authorized service providers.
  • Page 234 Manual Tape Cartridge Unload Lid RV3B766-0 RV3B767-0 3. Insert a solid metal rod (like a bristol wrench) into the manual tape cartridge unload hole and push in until it stops and the arm appears. RV3B768-0 4. Pull the arm out until it stops. Insert the solid metal rod into the hole of the arm and pull out until the tape cartridge comes out.
  • Page 235: Optical Media (Cd-Rom, Dvd-Rom, And Dvd-Ram) - Manual Removal

    RV3B769-0 5. Remove the tape cartridge. 6. Push the arm back in until it stops, turn the manual tape cartridge lid back to the starting position and push it back in place. This ends the procedure. Optical media (CD-ROM, DVD-ROM, and DVD-RAM) - manual removal For use by authorized service providers.
  • Page 236: Locations And Addresses

    Type, model, and part number list Locations and addresses For use by authorized service providers. 1. Find the model, feature code, or part you are working on in the table below. 2. Then, choose from the following options: v Use the Locations column to find FRU layout, components available for callout (including the FRU that contains the component), location and CCIN information, and links to remove and replace procedures.
  • Page 237 2. The hardware is located in the system unit. Find the model number. When in manual mode, the system displays the model number in function 20 in pxxx cccc format, where xxx is the model number. v If you have location information (card or device position), use the Locations column above to find the correct figure for the model you are working on.
  • Page 238: Locations - Model 270

    Attention: Refer to the Integrated xSeries Server service documentation prior to removing any covers or cards from the Integrated xSeries Server. Find the unit or rack that displays this number. Then, find the unit or rack figure that matches this hardware.
  • Page 239 Processor Locations Network Processor is in HSL loop number and port feature diagram positions Interface this FRU information code and failing Controller (NIC) components is in this FRU 22A2, See Figure 1. See Table 3. Embedded in the Embedded in the Loop number 256 has external HSL ports labeled ″A0″...
  • Page 240 Notes: 1. The model 270 system unit contains one system PCI bus with one multi-adapter bridge. The bus number is 0001. 2. There is an embedded CFIOP in the system unit backplane in position MB1. 3. Memory DIMMS are placed in pairs when more than one DIMM is present. Use the order A-B, C-D, E-F, then G-H.
  • Page 241 Type, CCIN, or part number (use the Type, model, and part number list to determine the part number when the Possible failing type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure PCI card Go to Models 270, 800, and 810 - Cards 1.
  • Page 242 Type, CCIN, or part number (use the Type, model, and part number list to determine the part number when the Possible failing type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure System unit 2249 (See page 521) Go to Models 270, 800, and 810 - v Card backplane...
  • Page 243 Type, CCIN, or part number (use the Type, model, and part number list to determine the part number when the Possible failing type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure Memory card Memory card 3022 (See page 528), Go to Models 270, 800, and 810 - 3024 (See page 528), Memory - A through H.
  • Page 244 Type, CCIN, or part number (use the Type, model, and part number list to determine the part number when the Possible failing type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure Time of day 16G8095 Go to Models 270, 800, and 810 - Time (TOD) of day (TOD) battery battery on...
  • Page 245 Table 4. IOA assignment rules for MB1, C01-C07 Multi-adapter bridge domain / PCI bridge set IOA assignment rules MB1, C01 - C07 MB1, C07, C01, C06, C05, C04, C03, C02 Table 5. FRU locations and failing components for Model 270 (Processor features 22A7, 22A8, 22AA, 22AB, 23F4, 23F5, 2423, 2424, 2454) Type, CCIN, or part number (use the Type, model, and...
  • Page 246 Type, CCIN, or part number (use the Type, model, and part number list to determine Possible failing the part number when the Remove and Position FRU name component type or CCIN are given.) replace/recovery procedure System unit 282F (See page 526) Go to Models 270, 800, and 1.
  • Page 247 Type, CCIN, or part number (use the Type, model, and part number list to determine Possible failing the part number when the Remove and Position FRU name component type or CCIN are given.) replace/recovery procedure Processor Processor Go to Models 270, 800, and v All except type 24A2 and regulator card regulator...
  • Page 248 1. The model 270 system unit contains one system PCI bus with one multi-adapter bridge. The bus number is 0001. 2. There is an embedded CFIOP in the system unit backplane in position MB1. 3. Memory DIMMS are placed in pairs when more than one DIMM is present. Use the order A-B, C-D, E-F, then G-H.
  • Page 249 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible number when the failing type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure PCI card Go to Models 270, 800, and 810 - Cards Integrated CCIN is 2890 (See (dedicated).
  • Page 250 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible number when the failing type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure System unit 25B9 (See page 523) Go to Models 270, 800, and 810 - System Card backplane...
  • Page 251 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible number when the failing type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure DB1, DB2, Device board Device board See the Type, model, Go to Models 270, 800, and 810 - Device and part number list.
  • Page 252: Locations - Models 800 And 810

    Type, CCIN, or part number (use the Type, model, and part number list to determine the part number Remove and Possible failing when the type or CCIN are replace/recovery Position FRU name component given.) procedure DB2 and DB3 Device board Disk unit See the Type, model, and Go to Models 270, 800,...
  • Page 253: Model 810 System Unit Processor Features 7428, 7430

    Model 810 system unit processor features 7428, 7430: The following diagram shows FRU layout in the Model 810 (with processor features 7428, 7430) and the associated system unit expansion. Use it in conjunction with the tables below. If you need address information, refer to Addresses — Models 800 and 810.
  • Page 254 Type, CCIN, or part number (use the Type, model, and part number list to determine the part number when the Remove and Possible failing type or CCIN are replace/recovery Position FRU name component given.) procedure PCI card See the Type, model, Go to Models 270, and part number list.
  • Page 255 Type, CCIN, or part number (use the Type, model, and part number list to determine the part number when the Remove and Possible failing type or CCIN are replace/recovery Position FRU name component given.) procedure PCI card See the Type, model, Go to Models 270, and part number list.
  • Page 256: Models 800 And 810 System Unit (Except Processor Features 7428, 7430)

    Type, CCIN, or part number (use the Type, model, and part number list to determine the part number when the Remove and Possible failing type or CCIN are replace/recovery Position FRU name component given.) procedure M01 daughter cards Memory DIMM See Figure 1.
  • Page 257 The following table provides information necessary to identify the IOP to which IOAs are assigned. v The left column indicates the domain in which IOA assignment is allowed. v The right column is used to determine the IOP to which an IOA is assigned. v The first position in the list must be an IOP.
  • Page 258 Type or CCIN number (see the Remove and Possible failing Type, model, and replace Additional component FRU name Position part number list) procedure comments System unit 25B9 (See page Go to Models v Card enclosure backplane 523) (Note: 270, 800, and 810 or backplane Embedded IOP - System unit...
  • Page 259 Type or CCIN number (see the Remove and Possible failing Type, model, and replace Additional component FRU name Position part number list) procedure comments Tape unit Tape unit See the Type, Go to Models model, and part 270, 800, and 810 number list - Removable media - D07 and...
  • Page 260: Locations - Model 820

    Table 6. Models 800 and 810 System Unit Expansion Remove and Possible failing Type or CCIN replace Additional component FRU name Position number procedure comments Disk unit Device board DB2 and DB3 See the Type, Go to Models backplane model, and part 270, 800, and 810 number list - Device board -...
  • Page 261 Notes: 1. The Model 820 system unit contains two system PCI busses. Each PCI bus has one multi-adapter bridge. 2. In the Model 820 card position table the first of the two busses in the system unit is bus 0001 and the second bus in the system unit is designated as ″yyyy″.
  • Page 262 6. Multi-adapter bridge domains are labeled ″PCI Bridge Set″ inside the tower. 7. The following table provides information necessary to identify the IOP to which IOAs are assigned. v The left column indicates the domain in which IOA assignment is allowed. v The right column is used to determine the IOP to which an IOA is assigned.
  • Page 263 Type, CCIN, or part number (use the Type, model, and part number list to determine the part number Possible failing when the type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure PCI card Go to Model 820 - Cards - 1.
  • Page 264 Type, CCIN, or part number (use the Type, model, and part number list to determine the part number Possible failing when the type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure System unit 282D (See page 526) Go to Model 820 - System unit 1.
  • Page 265 Type, CCIN, or part number (use the Type, model, and part number list to determine the part number Possible failing when the type or CCIN are Remove and replace/recovery Position FRU name component given.) procedure Memory riser Memory riser card 2884 (See page 527) or Go to Model 820 - Memory.
  • Page 266: Locations - Model 825

    Locations — Model 825 For use by authorized service providers. The following diagram shows FRU layout in the Model 825. Use it with the table below. If you need address information, refer to Addresses — Model 825. Figure 1. Model 825 with 6-way processor Hardware (Remove and Replace;...
  • Page 267 Note: J11 (remote power on); J14 (UPS); J15 (SPCN 0); J16 (SPCN 1). The following table provides information necessary to identify the IOP to which IOAs are assigned. v The left column indicates the domain in which IOA assignment is allowed. v The right column is used to determine the IOP to which an IOA is assigned.
  • Page 268 The following table gives the components available for callout on the Model 825. It matches those components with the FRU containing the component. There is also location and CCIN information, and if available, links to remove and replace procedures and additional comments. Table 2.
  • Page 269 Type or CCIN number (see the Type, model, and Remove and Possible failing part number replace Additional component FRU name Position list) procedure comments PCI cards See the Go to Model 825 - Type, model, Cards (concurrent) and part number list PCI card See the Go to Model 825 -...
  • Page 270 Type or CCIN number (see the Type, model, and Remove and Possible failing part number replace Additional component FRU name Position list) procedure comments HSL cables, loop 257 HSL cable and C08, ports See the Go to HSL cables (either optical or HSL-2) connections loop B0-B1 Type, model,...
  • Page 271 Type or CCIN number (see the Type, model, and Remove and Possible failing part number replace Additional component FRU name Position list) procedure comments Memory card A through H on 3042 (See Go to Model 825 - v System memory each processor/ page 529), Memory - A...
  • Page 272: Locations - Models 830, Sb2 System Unit With Fc 9074 Base I/O Tower

    For the Model 825, the Main Storage DIMMs are installed directly onto the processor cards. Each processor card has eight (8) DIMM slots. The eight slots are arranged in two sets of four (4). The DIMMs must be installed in sets of 4 (quads). Each set of 4 DIMMs must be the same memory capacity and technology.
  • Page 273 Notes: 1. The FC 9074 Base I/O Tower contains two system PCI busses. 2. In the FRU locations and failing components table, the first of the two busses in the FC 9074 tower is ″0001″ and the second bus in the tower is designated as ″yyyy″. Analyze hardware problems...
  • Page 274 3. In FC 9074 tower, the bus connected to card positions C01 - C04 is bus number 0001. The other bus in FC 9074 tower is not required to be in order. 4. Card position C01 is required to be an I/O processor. (TM) 5.
  • Page 275 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible failing number when the type or Remove and replace or Position FRU name component CCIN are given.) recovery procedure Memory See Figure 3. CCIN 300F (See page 528), 3002 Go to Models 830/SB2 with FC (daughter...
  • Page 276 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible failing number when the type or Remove and replace or Position FRU name component CCIN are given.) recovery procedure PCI card The failing component Go to Models 830/SB2 with FC 1.
  • Page 277 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible failing number when the type or Remove and replace or Position FRU name component CCIN are given.) recovery procedure PCI card The failing component Go to Models 830/SB2 with FC 1.
  • Page 278 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible failing number when the type or Remove and replace or Position FRU name component CCIN are given.) recovery procedure AC module AC module 21P6347 - Dual line cord Go to Model 830 FC 9074, Model 840 FC 9079/8079 (with dual line...
  • Page 279 Figure 3. CCIN 2881 with pluggable DIMM Analyze hardware problems...
  • Page 280 v DIMMs must be installed in groups of eight (octals). v DIMMs are installed in the following order: – A-B-C-D-E-F-G-H – J-K-L-M-N-P-Q-R – S-T-U-V-W-X-Y-Z – 1-2-3-4-5-6-7-8 Figure 4. Network Interface Controller (NIC) port locations Note: The physical port connectors may vary by CCIN. Figure 5.
  • Page 281 Figure 6. Models 830, SB2 with FC 9074 - HSL and SPCN locations Analyze hardware problems...
  • Page 282: Locations - Models 840, Sb3 System Unit With Processor Tower And Fc 9079 Base I/O Tower

    Locations — Models 840, SB3 system unit with processor tower and FC 9079 Base I/O Tower For use by authorized service providers. The following diagrams show FRU layout in the Models 840, SB3 system unit with processor tower and FC 9079 base I/O tower. Use it with the tables and additional diagrams below. If you need address information, refer to Addresses —...
  • Page 283 Figure 1b. Model 840, SB3 processor tower (dual line cord) Analyze hardware problems...
  • Page 284 gif″> 840, SB3 system unit processor tower Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible failing number when the type Position FRU name component or CCIN are given.) Remove and replace procedure Control panel Control panel card 23L3469...
  • Page 285 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible failing number when the type Position FRU name component or CCIN are given.) Remove and replace procedure Processor Processor card 245F (See page 522) or Go to Models 840/SB3, FC 8079 card 0 246F (See page 523)
  • Page 286 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible failing number when the type Position FRU name component or CCIN are given.) Remove and replace procedure M11 - Memory card Memory card 3195 (See page 529), Go to Models 840/SB3, FC 8079 3196 (See page 529),...
  • Page 287 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Possible failing number when the type Position FRU name component or CCIN are given.) Remove and replace procedure Regulator Regulator card 21H7763 Go to Models 840/SB3, FC 8079 card (lower half), FC 9079 Cards —...
  • Page 288 ns for FC 9079 base I/O tower (on Models 840, SB3 system unit - single line cord)″ src=″rzaq2518.gif″> Figure 2b. Locations for FC 9079 I/O tower with FC 5078 on top (on Models 840, SB3 system unit - dual line cord) Hardware (Remove and Replace;...
  • Page 289 Notes: 1. The FC 9079 base I/O tower contains two system PCI busses. 2. In the FC 9079 base I/O tower FRU locations and failing components table, the first of the two busses in the tower is ″0001″ and the second bus in the tower is designated as ″yyyy″. 3.
  • Page 290 7. Multi-adapter bridge domains are labeled PCI Bridge Set inside the tower. 8. The following table provides information necessary to identify the IOP to which IOAs are assigned. v The left column indicates the domain in which IOA assignment is allowed. v The right column is used to determine the IOP to which an IOA is assigned.
  • Page 291 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Remove and Possible failing number when the type or replace/recovery Position FRU name component CCIN are given.) procedure PCI card The failing component is Go to Models 840/SB3, FC 1.
  • Page 292 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Remove and Possible failing number when the type or replace/recovery Position FRU name component CCIN are given.) procedure C08 ports HSL ports See Figure 7. FC 9079 base I/O tower - HSL and SPCN locations (See page ) below.
  • Page 293 Type, CCIN, or part number (use the Type, model, and part number list to determine the part Remove and Possible failing number when the type or replace/recovery Position FRU name component CCIN are given.) procedure PCI card The failing component is Go to Models 840/SB3, FC 1.
  • Page 294 01.gif″> port and LED locations Hardware (Remove and Replace; Part Locations and Listings)
  • Page 295 s″ src=″rzaq4519.gif″> locations Analyze hardware problems...
  • Page 296: Locations - Models 870 And 890 With An Fc 9094 Base I/O Tower

    base I/O tower - HSL and SPCN locations″ src=″rzaq7505.gif″> Figure 6. Rack mounted expansion unit feature codes Locations — Models 870 and 890 with an FC 9094 Base I/O Tower For use by authorized service providers. This topic includes location information for the following: Hardware (Remove and Replace;...
  • Page 297: Locations - Models 870 And 890

    v “Locations — Models 870 and 890” v “Locations — FC 9094 Base I/O Tower” on page 291 Locations — Models 870 and 890: The following diagram shows FRU layout in the Models 870 and 890. Use it with the tables below. If you need address information, refer to Addresses — Models 870 and 890 with an FC 9094 Base I/O Tower.
  • Page 298 Figure 2. Locations for Models 870 and 890 - System unit backplane Figure 3. VPD card placement on the Network Interface Controller (NIC) card (location M41) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 299 The letters in Figure 3 give the VPD card placement for the system. The letters correlate to the following cards: v A = Processor capacity card v B = Interactive card v C = L3 VPD card v D = VPD for MCM 0 in location M21 v E = VPD for MCM 2 in location M11 v F = VPD for MCM 1 in location M16 v G = VPD for MCM 3 in location M14...
  • Page 300 The following table gives the components available for callout on the Models 870 and 890. It matches those components with the FRU containing the component. The other columns give location information, CCIN information, a link to a remove and replace procedure, and additional information. Table 1.
  • Page 301 Possible failing FRU name Position Type or CCIN Remove and Additional component number (see the replace comments Type, model, and procedure part number list) System processor System processor M11, M14, M16, 25D3 (See page Go to Models 870 524) and 890 - MCM module (processor) and pass-through...
  • Page 302 Possible failing FRU name Position Type or CCIN Remove and Additional component number (see the replace comments Type, model, and procedure part number list) Network interface Network interface 2738 (See page See Models 870 controller (NIC) controller (NIC) 524), or 2789 and 890 - (Primary NIC card...
  • Page 303: Locations - Fc 9094 Base I/O Tower

    Possible failing FRU name Position Type or CCIN Remove and Additional component number (see the replace comments Type, model, and procedure part number list) Bulk power Bulk power Top frame See Bulk power Go to Models 870 enclosure (BPE) enclosure (BPE) enclosure enclosure and 890 - Bulk...
  • Page 304 Notes: 1. The FC 9094 I/O Tower contains three system PCI busses. 2. In FC 9094 I/O Tower, the bus numbers assigned to the busses are not required to be in any order. 3. Card position C01 is required to be an I/O processor. (TM) 4.
  • Page 305 Notes: v Do not install power supplies P00 and P01 AC jumper cables on the same AC input module. v Service the FC 9094 bottom unit as an FC 9094 Base I/O Tower. Possible failing FRU name Position Type or CCIN Remove and Additional component...
  • Page 306: Locations - Fc 5074 Expansion I/O Tower

    Possible failing FRU name Position Type or CCIN Remove and Additional component number (see the replace comments Type, model, and procedure part number list) Integrated xSeries PCI card C05, C11 2890 (See page Go to FC If IXS is in C05, Server 527) or 2892 (See 8094-001 (lower...
  • Page 307 The following diagram shows FRU layout in the FC 5074 Expansion I/O Tower. Use it with the tables below. If you need address information, refer to Addresses — FC 5074 Expansion I/O Tower. Figure 1. Locations for FC 5074 Expansion I/O Tower (single line cord) Figure 2.
  • Page 308 Note: To view the dual line cord, 2 power supply, see Figure 6. Final assembly (continued) — FC 5074 (2 power supply dual line cord) (See page 462) in Final asssembly - FC 5074, FC 5094. The following table gives the components available for callout on the FC 5074 Expansion I/O Tower. It matches those components with the FRU containing the component.
  • Page 309 Type or CCIN number (see the Remove and Possible failing Type, model, and replace Additional component FRU name Position part number list) procedure comments Integrated PCI card C05, C11 2890 (See page Go to FC 5074, If IXS in C05, C06 (TM) xSeries 527)
  • Page 310 Type or CCIN number (see the Remove and Possible failing Type, model, and replace Additional component FRU name Position part number list) procedure comments Device board Device board DB1 or DB2 283D (See page Go to FC 5074, 526) or 28CC FC 5079, FC (See page 528) 9079 - Device...
  • Page 311: Locations - Fc 5075 Expansion I/O Tower

    Table 2. IOA assignment rules Multi-adapter bridge domain / PCI bridge set IOA assignment rules C01 - C04 C01, C02, C03, C04 C05 - C10 (Not including C08) C05, C06, C07, C09, C10 C11 - C15 C11, C12, C13, C14, C15 Locations —...
  • Page 312 Type or CCIN number (see the Remove and Possible failing Type, model, and replace Additional component FRU name Position part number list) procedure comments PCI card C02 through C07 2842 (See page Go to FC 5075 - 527), 2843 (See Cards page 527), or (concurrent).
  • Page 313: Locations - Fc 5078, 0578 Expansion I/O Unit

    Notes: 1. The FC 5075 Expansion I/O Tower contains two system PCI busses. 2. In the FC 5075 Expansion I/O Tower FRU locations and failing components table, the first of the two busses in the tower is designated as ″xxxx″ and the second bus in the tower is designated as ″yyyy″. 3.
  • Page 314 The following table gives the components available for callout on the FC 5078, 0578 Expansion I/O Unit. It matches those components with the FRU containing the component. The other columns give location information, CCIN information, a link to a remove and replace procedure, and additional comments. Table 1.
  • Page 315 Type or CCIN Possible number (see the failing Type, model, and Remove and replace component name Position part number list) procedure Additional comments HSL I/O 2691 (See page Go to FC 5078/0578 - bridge 524), 2739 (See Cards - Dedicated. High-speed card page 524)
  • Page 316: Locations - Fc 5079 Expansion I/O Tower

    v The right column is used to determine the IOP to which an IOA is assigned. v The first position in the list must be an IOP. The remaining positions may be IOPs or IOAs. IOAs are assigned to the first IOP located to their left in the list. Although IOAs can be manually reassigned using SST/DST, the IOA assignments return to the default order after each IPL.
  • Page 317: Locations - Fc 5088, Fc 0588 Expansion I/O Unit

    Note: Service the FC 5079 as two independent FC 5074 towers in the same 1.8 meter rack. See Locations - FC 5074 Expansion I/O Tower. Locations — FC 5088, FC 0588 Expansion I/O Unit For use by authorized service providers. The following diagram shows field replaceable unit (FRU) layout in the FC 5088, FC 0588 Expansion I/O Unit.
  • Page 318 Figure 2. FC 5088, FC 0588 Expansion I/O Unit, top view Hardware (Remove and Replace; Part Locations and Listings)
  • Page 319 The following table gives the components available for callout on the FC 5088, FC 0588 Expansion I/O Unit. It matches those components with the FRU containing the the component. The other columns give location information, CCIN information, a link to a remove and replace procedure, and additional comments.
  • Page 320 Type or CCIN number (see the Possible failing Type, model, and Remove and replace component name Position part number list) procedure Additional comments Integrated PCI card C01, C05, 2890 (See page See FC 5078, FC 0578, If IXS in C01, C02 is (TM) xSeries Server...
  • Page 321: Locations - Fc 5094 Expansion I/O Tower

    v The right column is used to determine the IOP to which an IOA is assigned. v The first position in the list must be an IOP. The remaining positions may be IOPs or IOAs. IOAs are assigned to the first IOP located to their left in the list. Although IOAs can be manually reassigned using SST/DST, the IOA assignments return to the default order after each IPL.
  • Page 322 Type or CCIN number (see the Possible failing Type, model, and Remove and replace component name Position part number list) procedure Additional comments Tower card CB1 28B7 (See page Go to FC 5094, FC v SPCN 528) 9094 - Tower card - v Card enclosure or backplane v Multi-adapter...
  • Page 323 Type or CCIN number (see the Possible failing Type, model, and Remove and replace component name Position part number list) procedure Additional comments AC module A01, A02 53P5263 v Go to FC 5094, FC module 9094 (with single line cord) - AC module - A01 and A02 v Go to FC 5094, FC 9094 (with dual line...
  • Page 324: Locations - Fc 5095, Fc 0595 Expansion I/O Tower

    6. The following table provides information necessary to identify the IOP to which IOAs are assigned. v The left column indicates the domain in which IOA assignment is allowed. v The right column is used to determine the IOP to which an IOA is assigned. v The first position in the list must be an IOP.
  • Page 325 The following table gives the components available for callout on the FC 5095, FC 0595 Expansion I/O Tower. It matches those components with the FRU containing the the component. The other columns give location information, CCIN information, a link to a remove and replace procedure, and additional comments.
  • Page 326 Type or CCIN number (see the Possible failing Type, model, and Remove and replace component name Position part number list) procedure Additional comments Tower card CB1 28BE (See page Go to FC 5095, FC v SPCN 528) 0595 - Tower card - v Card enclosure or backplane v Multi-adapter...
  • Page 327: Locations - Fc 5294 Expansion I/O Tower

    2. In the FC 5095, FC 0595 Expansion I/O Tower FRU locations and failing components table, the first of the two busses in the tower is designated as ″xxxx″ and the second bus in the tower is designated as ″yyyy″. 3.
  • Page 328 Figure 2. Locations for FC 8079 Expansion I/O Tower (dual line cord) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 329: Locations - Fc 8093 Expansion I/O Tower

    Notes: v Service the FC 8079-001 in the bottom of the rack as a FC 9079, see Figure 2. Locations for FC 9079 Base I/O Tower (on Models 840, SB3 System Unit) (See page 275), in the Locations — Models 840, SB3 System Unit with Processor Tower and FC 9079 Base I/O Tower topic.
  • Page 330: Locations - Fc 8094 Expansion I/O Tower

    v For FC 8093-002 (top): Refer to Locations — FC 5074 Expansion I/O Tower. Locations — FC 8094 Expansion I/O Tower For use by authorized service providers. Refer to the following for location information: v For FC 8094-001 (bottom): Follow the FC 9094 link in Locations — Models 870 and 890 with an FC 9094 Base I/O Tower.
  • Page 331 Table 1. FRU locations and Failing Components for Integrated xSeries Adapter Card (IXA) — Machine Type 1519 Analyze hardware problems...
  • Page 332: Locations - Power Distribution Unit (Pdu)

    Possible failing Type, CCIN, or Part Remove and replace Position FRU name component number procedure Position depends on Integrated xSeries The failing component CCIN = 2689 listed Go to Type 2689 - xSeries Server Adapter is either: under machine type Integrated xSeries machine type and 1519.
  • Page 333: Locations - I/O Adapters

    Locations - I/O adapters For use by authorized service providers. Locations - 2890 Integrated xSeries Server (IXS): Use Figure 1. below to find locations for the 2890 Integrated xSeries Server (IXS). Figure 1. Locations - 2890 Integrated xSeries Server (IXS) Analyze hardware problems...
  • Page 334: Locations - 2892 Integrated Xseries Server (Ixs)

    Locations - 2892 Integrated xSeries Server (IXS): Use Figure 2. below to find locations for the 2892 Integrated xSeries Server (IXS). Figure 2. Locations - 2892 Integrated xSeries Server (IXS) Addresses — Model 270 For use by authorized service providers. Use the address to find the location.
  • Page 335 Position (listed in IOA Possible failing assignment order) component DSA (BBBBCcbb) Unit address Service processor 0001-70-00 FFFFFFFF Communication/workstation 0001-10-00 E1FFFFFF Storage IOA 0001-10-00 2FFFFFFF 0001-13-00 FFFFFFFF Storage IOA 0001-10-00 3FFFFFFF Communication/workstation 0001-10-00 E3FFFFFF 0001-14-00 FFFFFFFF Storage IOA The IOA has the same DSA 4FFFFFFF as the first IOP found in the following list: C06, MB1.
  • Page 336 Position (listed in IOA Possible failing assignment order) component DSA (BBBBCcbb) Unit address Disk unit 0001-10-00 200100FF Disk unit 0001-10-00 200200FF Disk unit 0001-10-00 200300FF Disk unit 0001-10-00 200400FF Disk unit 0001-10-00 200E00FF Disk unit 0001-10-00 200F00FF Optical 0001-10-00 200600FF Tape 0001-10-00 200700FF...
  • Page 337: Addresses - Models 800 And 810

    Addresses — Models 800 and 810 For use by authorized service providers. Use the address to find the location. Then, go to Locations — Models 800 and 810 for additional information. Table 1. IOP, IOA, and device address information for Models 800 and 810 Position (listed in IOA assignment Possible failing...
  • Page 338 Position (listed in IOA assignment Possible failing order) component DSA (BBBBCcbb) Unit address IXS attached IOA The IOA has the same DSA as the first IOP E507FFFF found in the following list: C03, C04, C05, C06, MB1. Disk unit 0001-10-00 200100FF Disk unit 0001-10-00...
  • Page 339: Addresses - Model 820

    Possible failing Position component DSA (BBBBCcbb) Unit address D14, D20 Disk unit The disk unit has the xy0F00FF (where x is the same as the first character of the same DSA as the IOP xFFFFFFF IOA Unit Address and y is I/O bus 0, 1 or 2. Storage controlling the Storage IOA I/O buses begin with 0 and are numbered from the tailstock IOA.
  • Page 340 Position (listed in IOA Possible Failing DSA (BBBBCcbb) Unit Address assignment order) Component IXS attached IOA The IOA has the same DSA E306FFFF as the first IOP found in the following list: C03, C04, MB1. Storage IOA The IOA has the same DSA 7FFFFFFF as the first IOP found in the following list: C02, C03,...
  • Page 341: Addresses - Model 825

    Position (listed in IOA Possible Failing DSA (BBBBCcbb) Unit Address assignment order) Component Communication, workstation The IOA has the same DSA E6FFFFFF as the first IOP found in the following list: C08, C09, C10, C12. IXS attached IOA The IOA has the same DSA E206FFFF as the first IOP found in the following list: C08, C09,...
  • Page 342 Position (listed in IOA Possible failing assignment order) component DSA (BBBBCcbb) Unit address Service processor 0001-70-00 FFFFFFFF Embedded ethernet 0001-20-00 E2FFFFFF Communication/ 0001-20-00 4FFFFFFF workstation IOA Storage IOA 0001-20-00 6FFFFFFF 0002-20-00 FFFFFFFF Storage IOA 0002-20-00 2FFFFFFF Communication/ 0002-20-00 E2FFFFFF workstation IOA Storage IOA 0002-20-00 6FFFFFFF...
  • Page 343 Position (listed in IOA Possible failing assignment order) component DSA (BBBBCcbb) Unit address D06, D11 Disk unit The disk unit has the same xy0100FF (where x is the same as DSA as the IOP controlling the first character of the xFFFFFFF the storage IOA.
  • Page 344: Addresses - Models 830, Sb2 System Unit With Fc 9074 Base I/O Tower

    Position (listed in IOA Possible failing assignment order) component DSA (BBBBCcbb) Unit address Optical 0001-20-00 610700FF Addresses — Models 830, SB2 System Unit with FC 9074 Base I/O Tower For use by authorized service providers. Use the address to find the location. Then go to “Locations — Models 830, SB2 System Unit with FC 9074 Base I/O Tower”...
  • Page 345 Position Possible failing DSA (BBBBCcbb) Unit address component Communication, workstation IOP found in the following E6FFFFFF list: C09, C07, C05. IXS attached IOA IOP found in the following E006FFFF list: C09, C07, C05. C11 (IXS capable position) yyyy-20-00 FFFFFFFF C12 (empty if IXS in C11) Storage IOA yyyy-20-00 2FFFFFFF...
  • Page 346 Position Possible failing DSA (BBBBCcbb) Unit address component Disk unit The disk unit has the same x00700FF (where x is the DSA as the IOA attached to same as the first character the internal cable labelled of the xFFFFFFF IOA Unit ″L-1″.
  • Page 347 Position Possible failing DSA (BBBBCcbb) Unit address component Disk unit The disk unit has the same x10500FF (where x is the DSA as the IOA attached to same as the first character the internal cable labelled of the xFFFFFFF IOA Unit ″R-2″.
  • Page 348: Addresses - Models 840, Sb3 Processor Tower And Fc 9079 Base I/O Tower

    Position Possible failing DSA (BBBBCcbb) Unit address component Disk unit 0001-10-00 400100FF Disk unit 0001-10-00 400200FF Disk unit 0001-10-00 400300FF Disk unit 0001-10-00 400400FF Disk unit 0001-10-00 400500FF Disk unit 0001-10-00 410300FF Disk unit 0001-10-00 410400FF Disk unit 0001-10-00 410500FF Disk unit 0001-10-00 410600FF...
  • Page 349 Position Possible failing DSA (BBBBCcbb) Unit address component C06 (empty if IXS in C05) Communication, workstation yyyy-10-00 E2FFFFFF yyyy-13-00 FFFFFFFF Storage IOA yyyy-10-00 3FFFFFFF Communication, workstation yyyy-10-00 E3FFFFFF IXS attached IOA yyyy-10-00 E003FFFF yyyy-14-00 FFFFFFFF Storage IOA yyyy-10-00 4FFFFFFF Communication, workstation yyyy-10-00 E4FFFFFF IXS attached IOA...
  • Page 350 Position Possible failing DSA (BBBBCcbb) Unit address component IXS attached IOA The IOA has the same DSA E006FFFF as the first IOP found in the following list: C14, C13, C11. Disk unit The disk unit has the same x00300FF (where x is the DSA as the IOA attached to same as the first character the internal cable labelled...
  • Page 351 Position Possible failing DSA (BBBBCcbb) Unit address component Disk unit The disk unit has the same x10500FF (where x is the DSA as the IOA attached to same as the first character the internal cable labelled of the xFFFFFFF IOA Unit ″L-1″.
  • Page 352: Addresses - Models 870 And 890 With An Fc 9094 Base I/O Tower

    Position Possible failing DSA (BBBBCcbb) Unit address component Disk unit The disk unit has the same x20300FF (where x is the DSA as the IOA attached to same as the first character the internal cable labelled of the xFFFFFFF IOA Unit ″R-2″.
  • Page 353 Position Possible failing item DSA (BBBBCcbb) Unit address Note: IOA and device DSA’s will not follow the rules below if the IOA is manually reassigned after IPL. Service processor 0001-70-00 FFFFFFFF 0001-20-00 FFFFFFFF Communication, workstation 0001-20-00 E2FFFFFF Storage IOA 0001-20-00 4FFFFFFF Storage IOA 0001-20-00...
  • Page 354 Position Possible failing item DSA (BBBBCcbb) Unit address 0003-23-00 FFFFFFFF Storage IOA 0003-20-00 3FFFFFFF Communication, workstation 0003-20-00 E3FFFFFF IXS attached IOA 0003-20-00 E003FFFF 0003-24-00 FFFFFFFF Storage IOA The IOA has the same DSA 4FFFFFFF as the first IOP found in the following list: C13, C11.
  • Page 355 Position Possible failing item DSA (BBBBCcbb) Unit address Disk unit The disk unit has the same x00400FF (where x is the DSA as the IOA attached to same as the first character the internal cable labelled of the xFFFFFFF IOA Unit ″R-2″.
  • Page 356 Position Possible failing item DSA (BBBBCcbb) Unit address Disk unit The disk unit has the same x10700FF (where x is the DSA as the IOA attached to same as the first character the internal cable labelled of the xFFFFFFF IOA Unit ″R-2″.
  • Page 357: Addresses - Fc 5074 Expansion I/O Tower

    Position Possible failing item DSA (BBBBCcbb) Unit address Disk unit 0001-20-00 410500FF Disk unit 0001-20-00 410600FF Disk unit 0001-20-00 410700FF Optical 0001-20-00 400600FF Tape 0001-20-00 400700FF Disk unit 0001-20-00 420300FF Disk unit 0001-20-00 420400FF Disk unit 0001-20-00 420500FF Disk unit 0001-20-00 420600FF Disk unit...
  • Page 358 Possible Position failing item DSA (BBBBCcbb) Unit address IXS attached yyyy-10-00 E003FFFF yyyy-14-00 FFFFFFFF Storage IOA yyyy-10-00 4FFFFFFF Comm/Wkst yyyy-10-00 E4FFFFFF IXS attached yyyy-10-00 E004FFFF Storage IOA The IOA has the same DSA as the first 6FFFFFFF IOP found in the following list: C09, C07, C05.
  • Page 359 Possible Position failing item DSA (BBBBCcbb) Unit address Disk unit The disk unit has the same DSA as the x00400FF (where x is the same as IOA attached to the internal cable the first character of the xFFFFFFF labelled ″L-1″. IOA Unit Address) Disk unit The disk unit has the same DSA as the...
  • Page 360 Possible Position failing item DSA (BBBBCcbb) Unit address Disk unit The disk unit has the same DSA as the x10600FF (where x is the same as IOA attached to the internal cable the first character of the xFFFFFFF labelled ″R-2″. IOA Unit Address) Disk unit The disk unit has the same DSA as the...
  • Page 361: Addresses - Fc 5075 Expansion I/O Tower

    Possible Position failing item DSA (BBBBCcbb) Unit address Disk unit The disk unit has the same DSA as the x10300FF (where x is the same as IOA attached to the internal flat ribbon the first character of the xFFFFFFF cable. IOA Unit Address) Disk unit The disk unit has the same DSA as the...
  • Page 362 Position Possible Failing Item DSA (BBBBCcbb) Unit Address Embedded IOP xxxx-10-00 FFFFFFFF Storage IOA xxxx-10-00 1FFFFFFF Communication, workstation xxxx-10-00 E1FFFFFF C02 (IXS capable position) xxxx-12-00 FFFFFFFF C02 (IXS capable position) Storage IOA xxxx-10-00 2FFFFFFF C02 (IXS capable position) Communication, workstation xxxx-10-00 E2FFFFFF C03 (empty if IXS in C02)
  • Page 363: Addresses - Fc 5078, Fc 0578 Expansion I/O Unit

    Position Possible Failing Item DSA (BBBBCcbb) Unit Address Disk unit xxxx-10-00 1z0200FF (where z is 0, 1 or 2) Disk unit xxxx-10-00 1z0300FF (where z is 0, 1 or 2) Disk unit xxxx-10-00 1z0400FF (where z is 0, 1 or 2) Disk unit xxxx-10-00 1z0E00FF (where z is 0, 1...
  • Page 364: Addresses - Fc 5079 Expansion I/O Tower

    Position Possible Failing Item DSA (BBBBCcbb) Unit Address yyyy-14-00 FFFFFFFF Storage IOA yyyy-10-00 4FFFFFFF Communication, workstation yyyy-10-00 E4FFFFFF IXS attached IOA yyyy-10-00 E004FFFF Storage IOA The IOA has the same DSA 6FFFFFFF as the first IOP found in the following list: C09, C07, C05.
  • Page 365: Addresses - Fc 5088, Fc 0588 Expansion I/O Unit

    Addresses — FC 5088, FC 0588 Expansion I/O Unit For use by authorized service providers. Use the address to find the location. Then go to “Locations — FC 5088, FC 0588 Expansion I/O Unit” on page 305 to find additional information. Table 1.
  • Page 366: Addresses - Fc 5094 Expansion I/O Tower

    Possible failing Position item DSA (BBBBCcbb) Unit address Storage IOA The IOA has the same DSA as the first IOP 6FFFFFFF found in the following list: C08, C07, C05. Comm/Wkst IOA The IOA has the same DSA as the first IOP E6FFFFFF found in the following list: C08, C07, C05.
  • Page 367 Position Possible failing item DSA (BBBBCcbb) Unit address C02 (empty if IXS Comm/Wkst IOA xxxx-20-00 E2FFFFFF in C01) xxxx-24-00 FFFFFFFF Storage IOA xxxx-20-00 4FFFFFFF Comm/Wkst IOA xxxx-20-00 E4FFFFFF IXS attached IOA xxxx-20-00 E004FFFF Storage IOA The IOA has the same DSA as the first IOP 6FFFFFFF found in the following list: C03, C01.
  • Page 368 Position Possible failing item DSA (BBBBCcbb) Unit address Storage IOA The IOA has the same DSA as the first IOP 4FFFFFFF found in the following list: C13, C11. Comm/Wkst IOA The IOA has the same DSA as the first IOP E4FFFFFF found in the following list: C13, C11.
  • Page 369 Position Possible failing item DSA (BBBBCcbb) Unit address Disk unit The disk unit has the same DSA as the IOA x00600FF (where x is the attached to the internal cable labelled ″R-2″. same as the first character of the xFFFFFFF IOA Unit Address) Disk unit The disk unit has the same DSA as the IOA...
  • Page 370 Position Possible failing item DSA (BBBBCcbb) Unit address Disk unit The disk unit has the same DSA as the IOA x10600FF (where x is the attached to the internal cable labelled ″R-2″. same as the first character of the xFFFFFFF IOA Unit Address) Disk unit The disk unit has the same DSA as the IOA...
  • Page 371 Position Possible failing item DSA (BBBBCcbb) Unit address Disk unit The disk unit has the same DSA as the IOA x20600FF (where x is the attached to the internal cable labelled ″R-2″. same as the first character of the xFFFFFFF IOA Unit Address) Disk unit The disk unit has the same DSA as the IOA...
  • Page 372: Addresses - Fc 5095, Fc 0595 Expansion I/O Tower

    Position Possible failing item DSA (BBBBCcbb) Unit address Disk unit The disk unit has the same DSA as the IOA x10600FF (where x is the attached to the internal flat ribbon cable. same as the first character of the xFFFFFFF IOA Unit Address) Disk unit The disk unit has the same DSA as the IOA...
  • Page 373 Position Possible failing item DSA (BBBBCcbb) Unit address Note: IOA and device DSAs will not follow the rules below if the IOA is manually reassigned after IPL. C01 (IXS capable position) xxxx-20-00 FFFFFFFF C02 (empty if IXS in C01) Storage IOA xxxx-20-00 2FFFFFFF C02 (empty if IXS in C01)
  • Page 374 Position Possible failing item DSA (BBBBCcbb) Unit address D02, D08 Disk unit xy0200FF (where x is the same as the first character of the xFFFFFFF IOA Unit Address and y is I/O bus 0, 1, 2, or 3. Storage IOA buses begin with 0 and are numbered from the tailstock toward the middle of the...
  • Page 375: Addresses - Fc 5294 Expansion I/O Tower

    Position Possible failing item DSA (BBBBCcbb) Unit address D06, D12 Disk unit xy0F00FF (where x is the same as the first character of the xFFFFFFF IOA Unit Address and y is I/O bus 0, 1, 2, or 3. Storage IOA buses begin with 0 and are numbered from the tailstock toward the middle of the...
  • Page 376: Memory Locations And Placement Rules

    Memory locations and placement rules For use by authorized service providers. 2884 Memory card 1. Memory DIMMs are placed in sets of two. 2. Memory pairs are placed in the following order: v A-B v C-D v E-F v G-H Figure 1.
  • Page 377: Part Assemblies

    1. When memory card 2884 is used with DIMM memory, no DIMMs are allowed on the processor card. 2. Memory DIMMs are placed in sets of two only. 3. The base set is A-B. 4. Additional pairs are placed in the following order: v C-D v E-F v G-H...
  • Page 378: Part Assemblies - Models 270, 800, And 810

    * NP: (Non-Procurable) in the Units column indicates that the part is non-procurable and that the individual parts or the next higher assembly should be ordered. * NR: (Not Recommended) in the Units column indicates that the part is procurable but not recommended for field replacement and that the next higher assembly should be ordered.
  • Page 379: Cover Assembly - Models 270, 800, And 810

    Final assembly - Models 270, 800, and 810 System Unit Expansion Cover assembly - Models 270, 800, and 810: For use by authorized service providers. Figure 1. Cover assembly - Models 270, 800, and 810 Table 1. Cover assembly - Models 270, 800, and 810 Index Part number Units...
  • Page 380: Final Assembly - Models 270, 800, And 810

    Index Part number Units Description 21P5145 Cover, front (single wide (TM) iSeries server) Model 21P4614 Cover, front (single wide (TM) Domino iSeries) Model 53P0897 Cover, front (single wide iSeries server) Models 800 and 810 24L1632 Cover, side 24L1946 Thumbscrew Final assembly - Models 270, 800, and 810: For use by authorized service providers. Figure 1.
  • Page 381 Table 1. Final assembly - Models 270, 800, and 810 Index Part numbers Units Description 24L1609 Cover, processor / memory / CEC 24L1551 Processor / memory / CEC assembly 75G2878 Screw, M3.5 x 8mm Analyze hardware problems...
  • Page 382 Index Part numbers Units Description 16G8095 Time of day battery NONUM Backplane assembly 75G2878 Screw, M3.5 x 8mm NONUM Baffel 24L1747 Plenum air flow 75G2878 Screw, M3.5 x 8mm 24L1402 Power supply (P01) 75G2878 Screw, M3.5 x 8mm NONUM Bracket, CEC support 75G2878 Screw, M3.5 x 8mm Figure 2.
  • Page 383 Table 2. Final assembly - Models 270, 800, and 810, (continued) Index Part Number Units Description 16G8095 Time of day battery NONUM Backplane assembly 75G2878 Screw, M3.5 x 8mm 24L1747 Plenum air flow 75G2878 Screw, M3.5 x 8mm NONUM Plenum air flow NONUM Plenum air flow Analyze hardware problems...
  • Page 384 Index Part Number Units Description 24L1402 Power supply 75G2878 Screw, M3.5 x 8mm Figure 3. Final assembly - Models 270, 800, and 810, continued Table 3. Final assembly - Models 270, 800, and 810, (continued) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 385: Control Panel Assembly - Models 270, 800, And 810

    Index Part number Units Description 24L1740 Air moving device assembly dual 120mm (Note: one part assembly replaces AMD B01 and B02) NONUM Tape / tray assembly (see the Type, model, and part number list). NONUM Optical / tray assembly (see the Type, model, and part number list).
  • Page 386: Cover Assembly - Models 270, 800, And 810 System Unit Expansion

    Table 1. Control panel assembly - Models 270, 800, and 810 Part Index number Units Description NONUM EMC plate NONUM Processor capacity card. See the Type, model, and part number list. NONUM Interactive card. See the Type, model, and part number list. Cover assembly - Models 270, 800, and 810 System Unit Expansion: For use by authorized service providers.
  • Page 387 Table 1. Cover assembly - Models 270, 800, and 810 System Unit Expansion Index Part number Units Description 04N5701 Cover, top 75G2878 Screw, M3.5 x 8mm 04N5712 Cover, rear (Model 270 only) 24L1632 Cover, side Analyze hardware problems...
  • Page 388: Final Assembly - Models 270, 800, And 810 System Unit Expansion

    Index Part number Units Description 75G2878 Screw, M3.5 x 8mm 21P5146 Cover, front (double wide (TM) iSeries server) Model 21P4626 Cover, front (double wide (TM) Domino iSeries server) Model 270 53P0893 Cover, front (double wide iSeries server) Models 800 and 810 53P0897 Cover, front (single wide iSeries server) Models 800...
  • Page 389 Table 1. Final assembly - Models 270, 800, and 810 System Unit Expansion Index Part number Units Description 04N5698 Air moving device (AMD) assembly 24L1402 Power supply - P02 75G2878 Screw, M3.5 x 8mm NONUM Cage assembly, disk unit 75G2878 Screw, M3.5 x 8mm 04N3392 Screw, M3.5 x 8mm...
  • Page 390: Part Assemblies - Model 820

    Part assemblies - Model 820 For use by authorized service providers. Cover assembly Final assembly Control panel assembly Cover assembly - Model 820: For use by authorized service providers. Figure 1. Cover assembly - Model 820 Hardware (Remove and Replace; Part Locations and Listings)
  • Page 391 Table 1. Cover assembly - Model 820 Index Part number Units Description 24L1664 Cover assembly, rear 24L1631 Cover, top 75G2878 Screw, M3.5 x 8mm 24L1632 Cover, side 24L1946 Thumbscrew 21P5144 Cover assembly, front (iSeries) Analyze hardware problems...
  • Page 392 Index Part number Units Description 21P4612 Cover assembly, front (Domino iSeries) Final assembly - Model 820: For use by authorized service providers. Table 1. Final assembly - Model 820 Index Part number Units Description NONUM Filler plate, air moving device (AMD) 24L1730 Air moving device (AMD) assembly 24L1737...
  • Page 393 Index Part number Units Description 24L1605 Cover, processor / memory CEC 24L1649 Bracket, PCI guide 75G2878 Screw, M3.5 x 8mm Table 2. Final assembly - Model 820 (continued) Index Part number Units Description NONUM Tape / tray assembly NONUM Optical / tray assembly 97H9137 Filler / tray assembly 24L1750...
  • Page 394 Index Part number Units Description NONUM Disk unit assembly. See “Type, model, and part number list” on page 520. 04N2472 Disk unit cage assembly 75G2878 Screw, M3.5 x 8mm 04N3392 Screw NONUM Filler, disk unit 75G2878 Screw, M3.5 x 8mm 24L1831 Insulator NONUM...
  • Page 395: Part Assemblies - Model 825

    Table 1. Control panel assembly - Models 820 and 825 Index Part number Units Description NONUM EMC plate NONUM Processor capacity card. See the Type, model, and part number list. NONUM Interactive card (Model 820 only). See the Type, model, and part number list.
  • Page 396 Cover assembly Final assembly Control panel assembly - Models 820 and 825: For use by authorized service providers. Figure 1. Control panel assembly - Models 820 and 825 Table 1. Control panel assembly - Models 820 and 825 Index Part number Units Description NONUM...
  • Page 397 Index Part number Units Description NONUM Interactive card (Model 820 only). See the Type, model, and part number list. NONUM Key assembly Cover assembly - Model 825: For use by authorized service providers. Figure 1. Cover assembly - Model 825 Analyze hardware problems...
  • Page 398 Table 1. Cover assembly - Model 825 Index Part number Units Description 21P7344 Cover, left side Hardware (Remove and Replace; Part Locations and Listings)
  • Page 399 Index Part number Units Description 28L0657 Screw, M3.5 x 8mm 21P7341 Cover, top 75G2878 Screw, M3.5 x 8mm 21P7342 Slide-out cover (MB1) 21P7360 Cover, rear 21P7343 Cover, right side 75G2878 Thumbscrew 21P7350 Cover front (double-wide iSeries) Final assembly - Model 825: For use by authorized service providers. Figure 1.
  • Page 400 Index Part number Units Description NONUM Removable media assembly (see the Type, model, and part number list) 21P7315 Media cage assembly 75G2878 Screw 53P2858 Power supply 21P7331 Filler, power supply 53P1387 Disk unit cage assembly 75G2878 Screw, mounting 04N3392 Screw, rear mounting 21P5393 Disk unit 24L1827...
  • Page 401 Table 2. Final assembly - Model 825, continued Index Part number Units Description 21P7333 Control panel assembly 21P7375 Air moving device (AMD) assembly 21P7330 Filler, AMD assembly 21P7300 Processor enclosure assembly 75G2878 Screw 21P7327 Bracket, cable support 75G2878 Screw 21P7345 Bracket, PCI front 75G2878 Screw, mounting...
  • Page 402 Figure 3. Final assembly - Model 825, continued Table 3. Final assembly - Model 825, continued Index Part number Units Description 21P7324 Bracket, RIO-G 75G2878 Screw 21P7323 Bracket, RIO-G containment Hardware (Remove and Replace; Part Locations and Listings)
  • Page 403 Index Part number Units Description 21P7324 Filler, RIO-G containment 75G2878 Screw 21P7332 Bracket, Ethernet 75G2878 Screw 21P7112 Bracket (busbar) 75G2878 Screw NONUM Backplane assembly (see the Type, model, and part number list) 21P7312 Stiffener 86G7603 Screw, voltage 11H3846 Screw, ground 75G2878 Screw, backplane mounting 21P7298...
  • Page 404 Table 1. Cover assembly - Models 830 and SB2 with FC 9074 Index Part number Units Description 21P4986 Cover, top 1621811 Screw, M4 (10mm) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 405 Index Part number Units Description 44L0247 Cover assembly, rear 24L1071 Hinge pin, top 24L0824 Cover, side 1621811 Screw, M4 (10mm) 24L1069 Cover assembly, lower front 24L1071 Hinge pin, top 44L0243 Cover, upper front Control panel assembly - Models 830 and SB2 with FC 9074: For use by authorized service providers. Figure 1.
  • Page 406 Index Part number Units Description NONUM Control panel cover Processor capacity card (FC 9074 Only) (slot A). See the Type, model, and part number list. Interactive Card (FC 9074 Only) (slot B). See the Type, model, and part number list. NONUM Key assembly Final assembly, front - Models 830 and SB2 with FC 9074: For use by authorized service providers.
  • Page 407 Table 1. Final Assembly, Front - Models 830 and SB2 with FC 9074 Index Part number Units Description 24L0775 Shield, EMC 44H8681 Screw 04N3345 Air moving device (AMD) assembly (BP1 and BP2) 44H8681 Screw 04N2793 Air moving device (AMD) mounting assembly 1621811 Screw, M4 (10mm) Figure 2.
  • Page 408 Table 2. Final Assembly, Front - Models 830 and SB2 with FC 9074 (continued) Index Part number Units Description 24L0945 Control panel. See Control Panel assembly - Models 830 and SB2 with FC 9074. 44H8406 Filler (Removable media) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 409 Index Part number Units Description Optical storage unit (D41). See the Type, model, and part number list. Removable media (D42). See the Type, Model, and Part Number list. 24L0821 DASD EMC access plate Figure 3. Final Assembly, Front - Models 830 and SB2 with FC 9074 (continued) Analyze hardware problems...
  • Page 410 Table 3. Final Assembly, Front - Models 830 and SB2 with FC 9074 (continued) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 411 Index Part number Units Description NONUM Removable media cage assembly 1621811 Screw, M4 (10mm) 1621817 Screw 24L1067 Keystick EMC plate 1621811 Screw, M4 (10mm) NONUM 5 Disk unit cage assembly (slots D01 through D50) 1621811 Screw, M4 (10mm) 1621817 Screw Disk unit assembly.
  • Page 412 Table 4. Final Assembly, Front - Models 830 and SB2 with FC 9074 (continued) Index Part number Units Description NONUM Shelf, base DASD 1621811 Screw, M4 (10mm) 24L0892 Base DASD board stiffener assembly (DB3) 24L1029 DASD board stiffener assembly (DB1 and DB2) 1621838 Screw NONUM...
  • Page 413 Index Part number Units Description 1621811 Screw, M4 (10mm) Final assembly, rear - Models 830 and SB2 with FC 9074: For use by authorized service providers. Figure 1. Final assembly, rear - Models 830 and SB2 with FC 9074 Table 1. Final assembly, rear - Models 830 and SB2 with FC 9074 Index Part number Units...
  • Page 414 Index Part number Units Description 24L0774 Shield, EMC 1621807 Screw, cage mounting 24L0776 Tunnel, EMC 1621811 Screw, M4 (10mm) 90H9196 Handle 24L2643 Bracket, handle 1621811 Screw, M4 (10mm) Figure 2. Final assembly, rear - Models 830 and SB2 with FC 9074 (continued) Hardware (Remove and Replace;...
  • Page 415 Table 2. Final assembly, rear - Models 830 and SB2 with FC 9074 (continued) Analyze hardware problems...
  • Page 416 (M06A) 24L0971 Cover, processor air 1621811 Screw, M4 (10mm) NONUM Processor assembly (M03 and M04). Before returning the processor to IBM snap the array cover (PN 24L0710) onto the processor to protect it during shipping. — 53P5669 Screw/post kit Figure 3.
  • Page 417 Table 3. Final assembly, rear - Models 830 and SB2 with FC 9074 (continued) Index Part number Units Description 24L0972 CEC cage assembly Analyze hardware problems...
  • Page 418 Index Part number Units Description 1621811 Screw, M4 (10mm) NONUM System unit backplane / stiffener assembly (MB1) 24L0906 Screw Figure 4. Final assembly, rear - Models 830 and SB2 with FC 9074 (continued) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 419 Table 4. Final assembly, rear - Models 830 and SB2 with FC 9074 (continued) Index Part number Units Description 24L0823 EMC access plate NONUM Air moving device (AMD) door assembly 1621811 Screw, M4 (10mm) 44L0023 Air moving device (AMD) (B01, B02) 24L0891 Power board/stiffener assembly (PB1) 1621816...
  • Page 420 90H6629 Power supply — 765 watts (P01, P02) 53P4651 Power sub frame assembly 1621811 Screw, M4 (10mm) 24L0940 Filler, Spacer 1621811 Screw, M4 (10mm) 24L0939 Filler, Power Supply 1621811 Screw, M4 (10mm) NONUM EMC access plate 1621811 Screw, M4 (10mm) 44H8641 Cable Clamp, Top 44H8640...
  • Page 421 Index Part number Units Description 53P4651 Power sub frame assembly 1621811 Screw, M4 (10mm) 97H7318 Battery pack - This part number includes four batteries. Refer to the BATRY symbolic FRU for additional information. 1621811 Screw, M4 (10mm) 24L0940 Filler, Spacer 1621811 Screw, M4 (10mm) NONUM...
  • Page 422 Table 1. Cover assembly - Models 840 and SB3 processor tower Hardware (Remove and Replace; Part Locations and Listings)
  • Page 423 Index Part number Units Description 21H7512 Cover, right side 1621811 Screw, 4M (10mm) 21H7209 Cover assembly, lower front 23L3636 Cover, middle front 21H7213 Cover, left side 1621811 Screw, 4M (10mm) 21H7208 Cover, upper front 21H7523 EMC access plate 21H7211 Cover, top 1621811 Screw, M4 (10mm) 23L3653...
  • Page 424 Table 1. Final assembly, front - Models 840 and SB3 Processor Tower Index Part number Units Description 23L3367 EMC access plate, front cage 1621811 Screw, M4 (10mm) 23L3365 EMC access plate, front cage 1621811 Screw, M4 (10mm) 23L3428 EMC bracket, top 1621811 Screw, M4 (10mm) 23L3433...
  • Page 425 Index Part number Units Description 1621811 Screw, M4 (10mm) Figure 2. Final assembly, front - Models 840 and SB3 Processor Tower Table 2. Final assembly, front - Models 840 and SB3 Processor Tower Analyze hardware problems...
  • Page 426 Index Part Units Description number 21H7719 Bulk power 1621811 Screw, M4 (10mm) 86G6045 Filler 1621811 Screw, M4 (10mm) 21H6959 Air moving device (AMD) assembly (AMD B01 and AMD B02) 1621811 Screw, M4 (10mm) 21H7516 EMC access plate, bulk power 1621811 Screw, M4 (10mm) Final assembly, rear - Models 840 and SB3 Processor Tower: For use by authorized service providers.
  • Page 427 Index Part number Units Description 23L3366 EMC access plate 1621811 Screw, M4 (10mm) 23L3427 EMC bracket, left 1621811 Screw, M4 (10mm) 23L3428 EMC bracket, top 1621811 Screw, M4 (10mm) 23L3385 Cage assembly rear 1621811 Screw, M4 (10mm) 1624766 Screw 23L3447 EMC access plate 1621811 Screw, M4 (10mm)
  • Page 428 Table 2. Final assembly, rear - Models 840 and SB3 Processor Tower, continued Hardware (Remove and Replace; Part Locations and Listings)
  • Page 429 Index Part number Units Description 04N2662 EMC access plate, rear air moving device (AMD) 1621811 Screw, M4 (10mm) 21H6959 Air moving device (AMD) assembly (AMD B03 and AMD B04) 1621811 Screw, M4 (10mm) 23L3646 Bracket, cable 1621811 Screw, M4 (10mm) 97P2348 Power subframe assembly for single line cord...
  • Page 430 Table 3. Final assembly, rear - Models 840 and SB3 Processor Tower, continued Index Part number Units Description 04N3934 Backplane (MB1) NONUM Front cage assembly 1624766 Screw NONUM Air duct 1624764 Screw Hardware (Remove and Replace; Part Locations and Listings)
  • Page 431 Control panel assembly, processor tower - Models 840 and SB3: For use by authorized service providers. Figure 1. Control panel assembly, processor tower - Models 840 and SB3 Table 1. Control panel assembly, processor tower - Models 840 and SB3 Index Part number Units...
  • Page 432 Cover assembly - FC 9079 Base I/O Tower (Models 840 and SB3): For use by authorized service providers. Figure 1. Cover assembly - FC 9079 Base I/O Tower (Models 840 and SB3) Table 1. Cover assembly - FC 9079 Base I/O Tower (Models 840 and SB3) Index Part number Units...
  • Page 433 Index Part number Units Description 24L1079 Rear cover 24L1071 Hinge pin, top 24L0824 Side cover 1621811 Screw, M4 (10mm) 24L1078 Front filler plate 1621811 Screw, M4 (10mm) 24L1069 Front cover 24L1071 Hinge pin, top Final assembly - FC 9079 Base I/O Tower (Models 840 and SB3): For use by authorized service providers.
  • Page 434 Table 1. Final assembly - FC 9079 Base I/O Tower (Models 840 and SB3) Index Part number Units Description 24L0945 Control panel 44L8406 Filler (removable media) Optical storage unit Removable media 24L0821 Disk unit EMC access plate Figure 2. Final assembly - FC 9079 Base I/O Tower (Models 840 and SB3), (continued) Hardware (Remove and Replace;...
  • Page 435 Table 2. Final assembly - FC 9079 Base I/O Tower (Models 840 and SB3), (continued) Index Part number Units Description NONUM Removable media cage assembly 1621811 Screw, M4 (10mm) Analyze hardware problems...
  • Page 436 Index Part number Units Description 1621817 Screw 24L1067 Center support bracket 1621811 Screw, M4 (10mm) NONUM 5 Disk unit cage assembly 1621811 Screw, M4 (10mm) 1621817 Screw Disk unit assembly Figure 3. Final assembly - FC 9079 Base I/O Tower (Models 840 and SB3), (continued) Hardware (Remove and Replace;...
  • Page 437 Table 3. Final assembly - FC 9079 Base I/O Tower (Models 840 and SB3), (continued) Index Part number Units Description NONUM Shelf, base disk unit 1621811 Screw, M4 (10mm) 24L0892 Base disk unit board/stiffener assembly (DB3) 24L1029 Disk unit board/stiffener assembly (DB1 and DB2) 1621838 Screw NONUM...
  • Page 438 Index Part number Units Description 1621811 Screw, M4 (10mm) Figure 4. Final assembly (continued) - FC 9079 Base I/O Tower (Models 840 and SB3) Table 4. Final assembly (continued) - FC 9079 Base I/O Tower (Models 840 and SB3) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 439 Index Part number Units Description 24L0823 EMC access plate NONUM Air moving device (AMD) door assembly 1621811 Screw, M4 (10mm) 44L0023 Air moving device (AMD) (B01, B02) 24L0891 Power board/stiffener assembly (PB1) 1621816 Screw 16G8095 Time of day (TOD) battery 24L0926 PCI card cage assembly 1621811...
  • Page 440 Index Part number Units Description 53P1038 Power supply — 840 watts (P01, P02) 53P4651 Power sub frame assembly 1621811 Screw, M4 (10mm) 24L0940 Filler, spacer 1621811 Screw, M4 (10mm) 24L0939 Filler, power supply 1621811 Screw, M4 (10mm) NONUM EMC access plate 1621811 Screw, M4 (10mm) 44H8641...
  • Page 441 Index Part number Units Description 53P4651 Power sub frame assembly 1621811 Screw, M4 (10mm) 97H7318 Battery pack - This part number includes four batteries. Refer to the BATRY symbolic FRU for additional information. 1621811 Screw, M4 (10mm) 24L0940 Filler, spacer 1621811 Screw, M4 (10mm) NONUM...
  • Page 442 Table 1. Bulk power enclosure assembly - Models 870 and 890 Index Part number Units Description 44P1958 Bulk power enclosure (BPE) assembly. See the Models 870 and 890 - Bulk power enclosure (BPE) remove and replace procedure. 44P1959 Bulk power distribution (BPD) assembly 31L8609 Bulk power distribution filler...
  • Page 443 Table 1. Control panel assembly, processor tower - FC 9094 Base I/O Tower Index Part number Units Description Access cover Not present in the FC 9094 Not present in the FC 9094 Keystick (part of panel) NONUM Control panel connector cover 24L0945 Control panel assembly (NB1) Cover assembly - FC 9094 Base I/O Tower: For use by authorized service providers.
  • Page 444 Table 1. Cover assembly - FC 9094 Base I/O Tower Index Part number Units Description 24L0825 Top cover 1621811 Screw, M4 (10mm) 24L1079 Rear cover 24L1071 Hinge pin, top 24L0824 Side cover 1621811 Screw, M4 (10mm) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 445 Index Part number Units Description 24L1078 Front filler plate 1621811 Screw, M4 (10mm) 24L1069 Front cover 24L1071 Hinge pin, top Cover assembly - Models 870 and 890 Processor Tower: For use by authorized service providers. Figure 1. Cover assembly - Models 870 and 890 Processor Tower Table 1.
  • Page 446 Index Part number Units Description 44P0125 Cover, left-side 54G2882 Screw, 11P3535 Hinge, front cover 2665525 Screw 53P2794 Cover assembly, front Final assembly - FC 9094 Base I/O Tower: For use by authorized service providers. Figure 1. Final assembly (front) - FC 9094 Base I/O Tower Table 1.
  • Page 447 Index Part number Units Description 24L0945 Control panel (NB1) 44L8406 Filler (removable media) Optical storage unit. See the Type, model, and part number list. Removable media. See Type, model, and part number list. 24L0821 Disk unit EMC access plate Figure 2. Final assembly (front) - FC 9094 Base I/O Tower, (continued) Analyze hardware problems...
  • Page 448 Table 2. Final assembly (front) - FC 9094 Base I/O Tower, (continued) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 449 Index Part number Units Description NONUM Removable media cage assembly 1621811 Screw, M4 (10mm) 1621817 Screw 24L1067 Center support bracket 1621811 Screw, M4 (10mm) NONUM Five disk unit cage assembly 1621811 Screw, M4 (10mm) 1621817 Screw Disk unit assembly. See Type, model, and part number list.
  • Page 450 Table 3. Final assembly (front) - FC 9094 Base I/O Tower, (continued) Index Part number Units Description NONUM Shelf, base disk unit 1621811 Screw, M4 (10mm) 53P4001 Base disk unit board/stiffener assembly (DB3) 53P4002 Disk unit board/stiffener assembly (DB1 and DB2) 1621838 Screw NONUM...
  • Page 451 Index Part number Units Description 1621811 Screw, M4 (10mm) Figure 4. Final assembly (rear) - FC 9094 Base I/O Tower, (single line cord) Table 4. Final assembly (rear) - FC 9094 Base I/O Tower Analyze hardware problems...
  • Page 452 Index Part number Units Description 24L0823 EMC access plate NONUM Air moving device (AMD) door assembly 1621811 Screw, M4 (10mm) 44L0023 Air moving device (AMD) (B01, B02) 24L0891 Power board/stiffener assembly (PB1) 1621816 Screw 16G8095 Time of day (TOD) battery 53P3271 PCI card cage assembly 1621811...
  • Page 453 Index Part number Units Description 24L0940 Filler, spacer 1621811 Screw, M4 (10mm) 24L0939 Filler, power supply 1621811 Screw, M4 (10mm) 53P5263 AC power distribution assembly (ACMODUL) (A01, A02) 1621811 Screw, M4 (10mm) 53P1038 Power supply assembly - 840W (P00, P01, P02, P03) Final assembly - Models 870 and 890: For use by authorized service providers.
  • Page 454 Table 1. Final assembly - Models 870 and 890 Note: For more details, follow the links given below. Index Part number Units Description NONUM Bulk power enclosure, see Bulk power enclosure assembly - Models 870 and NONUM Screw, (BPE mounting) 44P1124 Unit emergency power off (UEPO) switch.
  • Page 455 Table 1. Processor subsystem assembly, front - Models 870 and 890 Index Part number Units Description 44P0363 Processor subsystem assembly NONUM Screw, NONUM Memory book assembly, See Models 870 and 890 - Memory books and memory blanks 21P8219 Memory book filler assembly 11P2935 Security bar...
  • Page 456: Part Assemblies - Fc 0550, Fc 0551, Fc 0578, Fc 0588, Fc 0595, Fc 5079, Fc 5294, Fc 8079, Fc 8093, And Fc 8094

    Table 2. Processor subsystem assembly, back - Models 870 and 890 Index Part number Units Description NONUM Bus adapter, see the Type, model, and part number list 53P1453 Filler assembly 11P3492 Distributed converter assembly (DCA) 11P2936 Security bar, left side 11P2937 Security bar, right side 11P1540...
  • Page 457 See FC 0550, FC 0551, FC 0578, FC 0588, FC 0588, FC 0595, FC 5079, FC 5294, FC 8079, FC 8093, FC 8094 — Optional hardware assembly FC 5079 The FC 5079 is two stacked FC 5074s. Refer to the FC 5074 information in: Final assembly - FC 5074, FC 5094.
  • Page 458 Note: For FC 0578 see Final assembly — FC 5078, FC 5088 for parts information. Table 1. Cover and hardware assembly — FC 0550, FC 0551, FC 0578, FC 0588, FC 5079, FC 8079 Index Part number Units Description 05N6809 Cover, trim kit Hardware (Remove and Replace;...
  • Page 459 Index Part number Units Description 12K0034 Side bezel, trim kit 12K0032 Top bezel,trim kit 97H9754 1 high black EIA filler 97H9755 3 high black EIA filler 97H9756 5 high black EIA filler 31L7519 Cover, side 11P0724 Cover, rear 12K0024 Bottom bezel, trim kit 31L8305 Tip plate 24L0558...
  • Page 460 Optional hardware assembly — FC 0550, FC 0551, FC 0578, FC 0588, FC 0595, FC 5079, FC 5294, FC 8079, FC 8093, FC 8094 Index Part number Units Description 00P2200 Power distribution unit (PDU) single phase US 00P2201 PDU two phase 00P2202 PDU three phase 00P2203...
  • Page 461 Index Part number Units Description 21P4225 Shelf, tray assembly for Model 270 system (only used on FC 0551 rack) 1624779 Screw Part assemblies - FC 5074, FC 5075, FC 5078, FC 5088, and FC 5094: For use by authorized service providers.
  • Page 462 Table 1. Cover assembly - FC 5074, FC 5094 Index Part number Units Description 24L0825 Top cover 1621811 Screw, M4 (10mm) 24L1079 Rear cover 24L1071 Hinge pin, top 24L0824 Side cover 1621811 Screw, M4 (10mm) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 463 Index Part number Units Description 24L1078 Front filler cover 1621811 Screw, M4 (10mm) 24L1069 Front cover 24L1071 Hinge pin, top Cover assembly — FC 5075: For use by authorized service providers. Figure 1. Cover assembly — FC 5075 Analyze hardware problems...
  • Page 464 Table 1. Cover assembly — FC 5075 Index Part number Units Description 24L1630 Cover, top 75G2878 Screw, M3.5 x 8mm 24L1652 Cover, rear 24L1632 Cover, side 24L1946 Thumbscrew Hardware (Remove and Replace; Part Locations and Listings)
  • Page 465 Index Part number Units Description 24L1654 Cover, front 24L1632 Cover, side 75G2878 Screw, M3.5 x 8mm Cover assembly — FC 5078, FC 5088: For use by authorized service providers. Figure 1. Cover assembly — FC 5078, FC 5088 Analyze hardware problems...
  • Page 466 Table 1. Cover assembly — FC 5078, FC 5088 Index Part number Units Description 21P4986 Top cover 1621811 Screw, M4 (10mm) 44L0247 Rear cover 24L0824 Side cover 1621811 Screw, M4 (10mm) 24L1069 Front cover, lower 44L0252 Front cover, upper Final assembly — FC 5074, FC 5094: For use by authorized service providers. Figure 1.
  • Page 467 Table 1. Final assembly — FC 5074, FC 5094 Index Part number Units Description 24L0962 Display panel (NB1) 44H8406 Filler (Removable media) Optical storage unit, see the Type, model, and part number list. Removable media, see the Type, model, and part number list.
  • Page 468 Table 2. Final assembly — FC 5074, FC 5094, continued Index Part number Units Description NONUM Removable media cage assembly Hardware (Remove and Replace; Part Locations and Listings)
  • Page 469 Index Part number Units Description 1621811 Screw, M4 (10mm) 1621817 Screw 24L1067 Center support bracket 1621811 Screw, M4 (10mm) NONUM Five disk unit cage assembly 1621811 Screw, M4 (10mm) 1621817 Screw Disk unit assembly, see the Type, model, and part number list.
  • Page 470 Table 3. Final assembly — FC 5074, FC 5094, continued Index Part number Units Description NONUM Shelf, base disk unit 1621811 Screw, M4 (10mm) Base disk unit board/stiffener assembly (DB3) v 24L0892 (FC 5074) v 53P4001 (FC 5094) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 471 Index Part number Units Description Disk unit board/stiffener assembly (DB1 and DB2) v 24L1029 (FC 5074) v 53P4002 (FC 5094) 1621838 Screw NONUM Shelf, disk unit 1621811 Screw, M4 (10mm) Figure 4. Final assembly — FC 5074, FC 5094, continued Analyze hardware problems...
  • Page 472 Table 4. Final assembly — FC 5074, FC 5094, continued Index Part number Units Description 24L0823 EMC access plate NONUM Air moving device (AMD) door assembly 1621811 Screw, M4 (10mm) 04N3345 Air moving device (AMD) (B01, B02) 24L0891 Power board/stiffener assembly (PB1) Hardware (Remove and Replace;...
  • Page 473 Index Part number Units Description 1621816 Screw 16G8095 Time of day (TOD) battery PCI card cage assembly v 97H7307 (FC 5074) v 53P6023 (FC 5094) 1621811 Screw, M4 (10mm) Note: This only applies to the FC 5074. Figure 5. Final assembly — FC 5094 Table 5.
  • Page 474 Index Part number Units Description 53P5263 AC power distribution assembly (ACMODUL) 1621811 Screw, M4 (10mm) 53P1038 Power supply assembly - 840W (P00, P01, P02, P03) Figure 6. Final assembly — FC 5074 (2 power supply dual line cord) Table 6. Final assembly — FC 5074 (2 power supply dual line cord) 21P6347 AC module 1621811...
  • Page 475 1621811 Screw, M4 (10mm) 44H8641 Cable Clamp, Top 44H8640 Cable Clamp, Base 1621811 Screw, M4 (10mm) Figure 7. Final assembly — FC 5074 (single line cord) Table 7. Final assembly — FC 5074 (single line cord) Index Part number Units Description 53P4651 Power sub frame assembly...
  • Page 476 Index Part number Units Description NONUM EMC access plate 1621811 Screw, M4 (10mm) 24L0939 Filler, power supply 1621811 Screw, M4 (10mm) 44H8641 Cable Clamp, Top 44H8640 Cable Clamp, Base 1621811 Screw, M4 (10mm) 97H7316 Battery charger 1621811 Screw, M4 (10mm) 90H6629 Power supply —...
  • Page 477 Table 1. Final assembly — FC 5075 Index Part number Units Description 24L1592 Op panel 24L1730 Air moving device assembly NONUM Cage assembly disk unit 75G2878 Screw, M3.5 x 8mm 04N3392 Screw, M3.5 x 35mm 24L1827 EMC shield, disk unit NONUM Disk unit assembly.
  • Page 478 Figure 2. Final assembly — FC 5075, continued Table 2. Final assembly — FC 5075, continued Index Part number Units Description NONUM Backplane assembly 75G2878 Screw, M3.5 x 8mm 04N6111 Power distribution backplane (PB1) 75G2878 Screw, M3.5 x 8mm NONUM Power supply shelf 75G2878 Screw, M3.5 x 8mm...
  • Page 479 Final assembly — FC 5078, FC 5088: For use by authorized service providers. Figure 1. Final assembly — FC 5078, FC 5088 Table 1. Final assembly — FC 5078, FC 5088 Index Part number Units Description 04N4523 Top wrap assembly 00G1268 Screws, M4X 04N4499...
  • Page 480 Index Part number Units Description 11K1107 Air moving device (Fans) control card (BB1) 04N4500 Front EMC shield 24L0962 Display panel assembly (NB1) 21P6303 Front cover bracket (for FC 5078) 21P6687 Front cover bracket (for FC 0578 in a rack) 00G1268 Screws, M4X Figure 2.
  • Page 481 Table 2. Final assembly — FC 5078, FC 5088, continued Index Part number Units Description 00P3918 AC power supply (P01 and P02) Analyze hardware problems...
  • Page 482 Index Part number Units Description 41L5448 Air moving device (Fans) (B01 and B02) 21P4894 Chassis 1621811 Screw, M4 (10mm) 00P2382 Power distribution (PB1) 00G1268 Screws, M4X 44K0243 Cable tray 41L5206 Cover 00G1268 Screw, M4X 04N6797 FC 5078, FC 0578 PCI node board assembly (CB1) 53P2354 FC 5088, FC 0588 PCI node board assembly (CB1) 00G1268...
  • Page 483 Table 1. Cover assembly - FC 5095 Expansion I/O Tower Analyze hardware problems...
  • Page 484 Index Part Units Description number 53P0330 Display panel tray assembly NONUM Display panel enclosure assembly 53P0320 Screw 53P0308 Cover, Display panel 53P0280 Cover, top 53P0320 Screw 53P0285 Cover, left side 53P0320 Screw 53P0303 Cover assembly, back 53P0286 Cover assembly, right side 53P0320 Screw 53P0322...
  • Page 485 Table 1. Final assembly - FC 5095 Expansion I/O Tower Index Part numbers Units Description 21P3593 Disk unit 24L0900 Disk unit 53P0250 Disk unit enclosure 44H7366 Screw, M3.5 x 8mm 53P0319 Screw 97P3138 Disk unit enclosure backplane 53P0321 Screw 53P0262 EMC enclosure 53P0262 Air moving device (Blower assembly)
  • Page 486 Table 2. Final assembly - FC 5095 Expansion I/O Tower, continued Index Part numbers Units Description 53P0249 Bracket, PCI Headstock 44H7366 Screw 53P0222 Frame assembly 21P7602 Bracket, power supply 44H7366 Screw 53P0239 Processor backplane assembly 44H7366 Screw 21P7602 Power supply Hardware (Remove and Replace;...
  • Page 487 Index Part numbers Units Description 53P0233 Filler, Power supply 53P2728 PCI divider 53P2729 PCI divider Final assembly - FC 0595 rack mounted expansion unit: For use by authorized service providers. Figure 1. Final assembly - FC 0595 rack mounted expansion unit Table 1.
  • Page 488 Index Part number Units Description 53P0330 Display Panel tray assembly 53P1457 Cover assembly, front 53P2572 Latch assembly, left 75G2878 Screw, M3.5 x 8mm 53P0296 General location, but not shown. Cable management 53P3451 Slide assembly, left side 53P3452 Slide assembly, right side 53P3726 Rail mounting hardware Figure 2.
  • Page 489 Index Part number Units Description 53P0262 Blower assembly 97P3138 Disk unit enclosure backplane 75G2878 Screw, M3.5 x 8mm 53P0250 Disk unit enclosure 75G2878 Screw, M3.5 x 8mm 21P3593 Disk unit 24L0900 Disk unit Figure 3. Final assembly - FC 0595 rack mounted expansion unit, continued Analyze hardware problems...
  • Page 490 Table 3. Final assembly - FC 0595 rack mounted expansion unit, continued Index Part number Units Description 53P2728 PCI divider 53P2729 PCI divider 75G2878 Screw, M3.5 x 8mm 53P0222 Frame assembly Hardware (Remove and Replace; Part Locations and Listings)
  • Page 491: Models 870 And 890 Processor Towers

    Index Part number Units Description 53P0239 Processor backplane assembly 75G2878 Screw, M3.5 x 8mm 24L0900 Disk unit 75G2878 Screw, M3.5 x 8mm 21P7602 Power supply 53P0233 Filler, power supply Power and signal cables For use by authorized service providers. The following diagrams illustrate the logical cable connections in the system unit, and in the storage expansion unit.
  • Page 492 Table 1. Models 270, 800, or 810 (without a system unit expansion) - Power cables Name Description Part number PWRC01 Power supply (P01) to System unit 24L1888 backplane (MB1) PWRC02 Power supply (P01) to System unit 24L1890 backplane (MB1) PWRC03 Power supply (P01) to Optical (D07), 04N4268 Tape (D08), and Device board 1...
  • Page 493 Table 2. Models 270, 800, or 810 (without a system unit expansion) - Signal cables Name Description Part number SIGC01 Power supply (P01) to System unit 23L2907 backplane (MB1) and Device board 1 (DB1) SIGC02 System unit backplane (MB1) to 04N2273 Device board 1 (DB1) SIGC03...
  • Page 494 Table 3. Models 270, 800, or 810 (with a system unit expansion) - Power cables Name Description Part number PWRC01 Power supply (P01) to System unit 24L1888 backplane (MB1) PWRC02 Power supply (P01) to System unit 24L1890 backplane (MB1) PWRC03 Power supply (P01) to Optical (D07), 04N4268 Tape (D08), and Device board 1...
  • Page 495 Name Description Part number PWRC06 Expansion unit interface to System 04N5595 unit backplane (MB1) and Debug Port PWRC07 Power supply (P02) to Expansion unit 04N5720 interface and AMD (B03) PWRC08 Power supply (P02) to Device boards 04N5594 (DB2 and DB3) PWRC09 Expansion unit interface to Device 04N5735...
  • Page 496 Table 5. Model 820 - Power cables - single line cord (non-dual line cord enabled) Name Description Part number PWRC01 System unit backplane (MB1) to 04N5743 AMDs (B01 through B04) PWRC02 Power distribution board (PB1) to 04N2920 Device board 2 (DB2) PWRC03 Power distribution board (PB1) to 04N2920...
  • Page 497 Name Description Part number PWRC05 Power distribution board (PB1) to 04N2920 Device board 1 (DB1) PWRC06 Power distribution board (PB1) to 04N4267 or 24L1762 Optical (D13) and Tape (D14) PWRC07 Power distribution board (PB1) to 04N5192 or 23L8082 Line cord connector Table 6.
  • Page 498 Table 7. Model 820 - Power cables - single line cord (dual line cord enabled) Name Description Part number PWRC01 System unit backplane (MB1) to 04N5743 AMDs (B01 through B04) PWRC02 Power distribution board (PB1) to 04N2920 Device board 2 (DB2) PWRC03 Power distribution board (PB1) to 04N2920...
  • Page 499 Name Description Part number PWRC05 Power distribution board (PB1) to 04N2920 Device board 1 (DB1) PWRC06 Power distribution board (PB1) to 04N4267 or 24L1762 Optical (D13) and Tape (D14) PWRC07 Line cord connector to Power cable 21P6346 PWRC09 Power cable to Power distribution 21P6322 board (PB1) Table 8.
  • Page 500 Table 9. Model 820 - Power cables - dual line cord Name Description Part number PWRC01 System unit backplane (MB1) to 04N5743 AMDs (B01 through B04) PWRC02 Power distribution board (PB1) to 04N2920 Device board 2 (DB2) PWRC03 Power distribution board (PB1) to 04N2920 Device board 2 (DB2) PWRC04...
  • Page 501 Name Description Part number PWRC05 Power distribution board (PB1) to 04N2920 Device board 1 (DB1) PWRC06 Power distribution board (PB1) to 04N4267 or 24L1762 Optical (D13) and Tape (D14) PWRC07 Power cable to Power distribution 21P6346 board (PB1) PWRC08 Power cable to Power distribution 21P5192 board (PB1) Table 10.
  • Page 502 Note: To see a detailed drawing of the SCSI controller adapter, see Current configuration tables for the Model 825 in the Hardware topic. Table 11. Model 825 with FC 2757 - Power cables Name Description Part number PWRC01 Power supply (P01 and P02) to 97P2674 Removable media device board (DB1) and System unit backplane...
  • Page 503 Figure 7. Model 825 with FC 2782 (two) - Power and signal cables Note: To see a detailed drawing of the SCSI controller adapter, see Current configuration tables for the Model 825 in the Hardware topic. Table 13. Model 825 with FC 2782 (two) - Power cables Name Description Part number...
  • Page 504 Model 830 and SB2 with FC 9074: Use the diagrams and tables below for information on the Power and signal cables for the Models 830 and SB2. There are two figures/tables: v Models 830, SB2 with FC 9074 Single line cord (non dual line cord enabled) (See page 492) v Models 830, SB2 with FC 9074 Dual line cord Signal cables (See page 495) Figure 8.
  • Page 505 Table 15. Model 830, SB2 System Unit with FC 9074 - Power cables - single line cord Analyze hardware problems...
  • Page 506 Name Description Part number PWR60 Power distribution board (PB1) to Device board 3 (DB3) 24L1886 PWR61 to PWR64 Power distribution board (PB1) to Device board 2 (DB2) 97H7483 PWR61 to PWR64 Power distribution board (PB1) to Device board 2 (DB2) 97H7483 PWR65 Power distribution board (PB1) to Device board 2 (DB2)
  • Page 507 Name Description Part number SIGC72 V/S COMM (external cable) Tower 44L0033 card (CB1) to CEC cage assembly. SIGC73 HSL (C08) to backplane FRU 97H7326 assembly MB1 cable Figure 9. Models 830, SB2 System Unit with FC 9074 - dual line cord power and signal cables Analyze hardware problems...
  • Page 508 Table 17. Models 830, SB2 System Unit with FC 9074 - Power cables - dual line cord Hardware (Remove and Replace; Part Locations and Listings)
  • Page 509 Name Description Part number PWR60 Power distribution board (PB1) to Device board 3 (DB3) 24L1886 PWR61 to PWR64 Power distribution board (PB1) to Device board 2 (DB2) 97H7483 PWR65 Power distribution board (PB1) to Device board 2 (DB2) 97H7544 PWR66 to PWR69 Power distribution board (PB1) to Device board 2 (DB2) 97H7543 PWR70...
  • Page 510 Model 840, SB3 Processor Tower: Use the diagrams and tables below for information on the Power and signal cables for the Model 840, SB3 Processor Tower. There are four diagrams with corresponding tables: v Model 840 and Model SB3 Processor Tower - Single Line Cord Power and Signal Cables (See page 498) v Model 840 and Model SB3 Processor Tower - Dual Line Cord Power and Signal Cables (See page 500) v Model 840 and Model SB3 (FC 9079) Base I/O Tower - Single line cord power and signal cables (See...
  • Page 511 Table 19. Model 840, SB3 Processor Tower - Power cables - single line cord Analyze hardware problems...
  • Page 512 Name Description Part number PWRC01 AC Box (A01) to Power supply 1 97H2348 through 6 (P01 - P06), to Charger (G01), and to AMDs (B01 - B04) Table 20. Model 840, SB3 Processor Tower - Signal cables - single line cord Name Description Part number...
  • Page 513 Table 21. Model 840 and Model SB3 (9079) Base I/O Tower - Power cables - dual line cord Analyze hardware problems...
  • Page 514 Name Description Part number PWRC01 AC Box (A01 and A03) to Power 21P4079 supply 1 through 6 (P01 - P06), to Concurrent Maintenance Adapter Card (A02), and to AMDs (B01 - B04) Table 22. Model 840 and Model SB3 (9079) Base I/O Tower - Signal cables - dual line cord Name Description Part number...
  • Page 515 Table 23. Model 840 and Model SB3 (FC 9079) Base I/O Tower - Power cables - single line Name Description Part number PWR60 Power distribution board (PB1) to Device board 3 (DB3) 24L1886 Analyze hardware problems...
  • Page 516 Name Description Part number PWR61 to PWR64 Power distribution board (PB1) to Device board 3 (DB3) 97H7483 PWR65 Power distribution board (PB1) to Device board 2 (DB2) 97H7544 PWR66 to PWR69 Power distribution board (PB1) to Device board 2 (DB2) 97H7543 PWR70 Power distribution board (PB1) to Device board 1 (DB1)
  • Page 517 Table 25. Model 840 and Model SB3 (FC 9079) Base I/O Tower - Power cables - dual line cord Name Description Part number PWR60 Power distribution board (PB1) to Device board 3 (DB3) 24L1886 Analyze hardware problems...
  • Page 518 Name Description Part number PWR61 to PWR64 Power distribution board (PB1) to Device board 3 (DB3) 97H7483 PWR65 Power distribution board (PB1) to Device board 2 (DB2) 97H7544 PWR66 to PWR69 Power distribution board (PB1) to Device board 2 (DB2) 97H7543 PWR70 Power distribution board (PB1) to Device board 1 (DB1)
  • Page 519 Figure 15. Models 870 and 890 - Primary I/O to CEC interconnection (part 1) Analyze hardware problems...
  • Page 520 Figure 16. Models 870 and 890 - Primary I/O to CEC interconnection (part 2) Hardware (Remove and Replace; Part Locations and Listings)
  • Page 521 Table 27. Models 870 and 890 Power cables Name Description Part number PWR01 Bulk Power Controller (BPCA - J06) 11P4463 to MDA F3 J01 PWR02 Bulk Power Controller (BPCB - J06) 11P4464 to MDA F3 J02 PWR03 Bulk Power Controller (BPCA - J07) 11P4465 to MDA F4 J01 PWR04...
  • Page 522 Name Description Part number PWR09 Bulk Power Controller (BPCA - J02) 11P1595 to UEPO J00 PWR10 Bulk Power Controller (BPCB - J02) 11P1596 to UEPO J01 PWR11 Bulk Power Controller (BPCA - J08) 11P4448 to Distributed Converter Assembly (DCA 1 - J00) PWR12 Bulk Power Controller (BPCB - J08) 11P4449...
  • Page 523 Description Units per assembly Part number Line power cord, US, Chicago, 60 11P0365 AMP 240 V AC 1 (6ft / 1.8m) World trade line power cord, 50 AMP 11P0918 240 V AC (14ft / 4.3m) FC 5074, FC 5079, FC 5094, FC 9094 Expansion I/O Tower: Note: The FC 5079 Expansion I/O Tower is serviced as two FC 5074 Towers in the same frame.
  • Page 524 Table 29. FC 5074, FC 5079, FC 5094, FC 9094 Expansion I/O Tower - Power cables - single line cord Hardware (Remove and Replace; Part Locations and Listings)
  • Page 525 Name Description Part number PWR60 Power distribution board (PB1) to Device board 3 (DB3) 24L1886 PWR61 to PWR64 Power distribution board (PB1) to Device board 3 (DB3) 97H7483 PWR65 Power distribution board (PB1) to Device board 2 (DB2) 97H7544 PWR66 to PWR69 Power distribution board (PB1) to Device board 2 (DB2) 97H7543 PWR70...
  • Page 526 Table 31. FC 5074, FC 5079, FC 5094, FC 9094 Expansion I/O Tower - Power cables - dual Line Cord Name Description Part number PWR60 Power distribution board (PB1) to Device board 3 (DB3) 24L1886 Hardware (Remove and Replace; Part Locations and Listings)
  • Page 527 Name Description Part number PWR61 to PWR64 Power distribution board (PB1) to Device board 3 (DB3) 97H7483 PWR65 Power distribution board (PB1) to Device board 2 (DB2) 97H7544 PWR66 to PWR69 Power distribution board (PB1) to Device board 2 (DB2) 97H7543 PWR70 Power distribution board (PB1) to Device board 1 (DB1)
  • Page 528 Table 33. FC 5075 Expansion I/O Tower Power cables Name Description Part number PWRC01 Line cord to Power Distribution 04N5192 Backplane (PB1) PWRC02 Power Distribution Backplane (PB1) 23L2909 to SPCN Card (SB1) and Device board (DB1) PWRC03 SPCN Card (SB1) to AMDs (B01 and 23L2908 B02) Hardware (Remove and Replace;...
  • Page 529 Table 34. FC 5075 Expansion I/O Tower Signal cables Name Description Part number SIGC01 SPCN Card (SB1) to Control panel (NB1) 04N6113 SIGC02 SPCN Card (SB1) to rear SPCN connectors 23L2910 SIGC03 SPCN Card (SB1) to Device board (DB1) 23L2911 SIGC04 Tower card (CB1) to SPCN Card (SB1) 23L2913...
  • Page 530: Removable Media Address Jumper Positions

    Figure 21. FC 5095 or FC 0595 Expansion I/O Tower - power and signal cables Table 37. FC 5095 or FC 0595 Expansion I/O Tower - Power cables Name Description Part number PWRC01 CB1 to device backplanes DB1 and DB2 52P0416 PWRC02 CB1 to Air moving devices (AMDs) B01, B02, B03, and B04 53P4065...
  • Page 531: 4685 Tape Unit

    4685 tape unit: Figure 1. 4685 tape unit jumpers for location D07 (Models 270, 800, and 810) and D13 (Model 820) 6321 CD-ROM Optical Unit: Figure 2. 6321 CD-ROM optical unit jumpers for location D07 (Models 270, 800, and 810) and D13 (Model 820) Note: The 6321 optical unit uses jumper part number 1675209.
  • Page 532: Type, Model, And Part Number List

    Type, model, and part number list For use by authorized service providers. Three tables are included on this page: v “Hardware part number information”: Which includes part numbers for hardware v “Power-related part number information” on page 533: Part numbers and descriptions for parts involved in servicing power-related hardware.
  • Page 533 Type Description Model Part number 1536 Interactive card 04N2612 1537 Interactive card 04N2611 1540 Interactive card 04N4651 1541 Interactive card 04N2610 1542 Interactive card 04N2609 1543 Interactive card 04N2608 1544 Interactive card 04N2607 1545 Interactive card 04N2606 1546 Interactive card 04N2605 1547 Interactive card...
  • Page 534 Type Description Model Part number 2353 Processor capacity card 21P4404 2354 Processor capacity card 21P4406 2395 Processor capacity card 04N2595 2396 Processor capacity card 04N2594 2397 Processor capacity card 04N2593 2398 Processor capacity card 04N2592 2400 Processor capacity card 04N2591 2402 Processor capacity card 04N2590...
  • Page 535 Type Description Model Part number 2460 Processor capacity card 21P4448 2461 Processor capacity card 21P4450 246C Termination / passthru card 840, SB3 23L7848 246D Clock terminator / filler 04N5635 246E System processor for processors 2 21P4517 through 4 (four through sixteen way processor systems) 246F System processor for processor 1 (4...
  • Page 536 Type Description Model Part number 25C0 System unit backplane 870, 890 44P0499 25C1 Clock card 870, 890 21P7271 25CA System unit backplane 53P5510 25D3 System processor 870, 890 00P2818 25DC System processor 09P5740 25EB System processor 810 (processor feature codes 09P6525 7428, 7430) 25F0...
  • Page 537 Type Description Model Part number 274F Capacitor card 870, 890 11P1540 274E DCA card 870, 890 11P3492 2750 ISDN communications IOA 97H7674 2751 ISDN communications IOA 97H7675 2754 Network Interface Controller with 8 ports 830, SB2 04N5386 (copper) 2755 Network Interface Controller (NIC) with 840, SB3 04N5508 16 ports (copper)
  • Page 538 Type Description Model Part number 2780 Storage IOA 1. 97P6094 1. Card 2. 97P4846 2. Cache battery pack 2782 Storage IOA 1. 21P6477 1. Card 2. 44L0313 2. Cache battery pack 2785 Bus adapter 2 ports (copper) 21P5968 2786 Bus adapter 2 (optical) 21P5974 2787 Fibre Channel IOA (for disk drive...
  • Page 539 Type Description Model Part number 283F DASD cage assembly (concurrent 270, 820, FC 5075 04N2472 maintenance) (DB1, DB2, DB3) 2842 Combined function IOP - 32 MB 04N5090 2843 Combined function IOP - 64 MB 04N5095 2844 Combined function IOP - 64 MB 21P6018 2849 10/100 Mbps Ethernet IOA...
  • Page 540 Type Description Model Part number 28AB PCI drawer (includes the tower card) FC 5074, FC 5079, FC 97H7307 8079-002 28AE PCI drawer assembly 830, 840, FC 5078, and FC 04N6797 0578 28B3 System unit backplane expansion card 53P3850 28B6 PCI drawer (9094) FC 9094, FC 8094-001 53P3271 28B7...
  • Page 541 Type Description Model Part number 3035 16 GB main storage 870, 890 53P0376 3036 16 GB main storage 53P0388 3042 256 MB main storage 53P1603 3043 512 MB main storage 53P1611 3044 1 GB main storage 53P1632 3046 2 GB main storage 53P1639 3092 256 MB main storage...
  • Page 542 Type Description Model Part number 4685 VXA2 tape drive 1. 270, 800, 810, 820 1. 97P3045 2. 825, 830, 840, 870, 890, 2. 97P3046 SB2, SB3 3. 97P3046 3. FC 5065, 5066, 5074, 5079 4. For externally attached drives, refer to the device service information to determine part number(s) to replace...
  • Page 543 Type Description Model Part number 6382 Internal 1/4 inch cartridge drive with 1. System Models 270, 800, 1. 04N2564 QIC-4GB (DC) on the door. 810, and 820 2. 53P2647 2. System Model 825, 830, 3. 21H7019 840, 870, 890, SB2, and 4.
  • Page 544 Type Description Model Part number 6714 Disk unit and carrier 44L0063 6717 Disk unit and carrier 97H7332 6718 Disk unit and carrier 04N2737 6719 Disk unit and carrier 04N4638 6731 Read cache and carrier 24L1095 7207 model External 1/4 inch cartridge drive with 59H4434 QIC-4GB-DC on the door 7208 Model...
  • Page 545: Power-Related Part Number Information

    Type Description Model Part number 7441 Processor capacity card 97P3882 9348 External 1/2 inch reel tape unit. Refer to the Instructions for 9348 (See page 533) below. Instructions for 9348: Is one of the following status codes displayed anywhere on the 9348 control panel? (x = any number) Exxx Fxxx ***xx...
  • Page 546 Description Model Part number Bulk power controller (BPC) assembly Models 870 and 890 11P3645 Bulk power distribution (BPD) assembly Models 870 and 890 44P1959 Bulk power F-airmover (BPF) assembly Models 870 and 890 11P1787 Bulk power regulator (BPR) assembly Models 870 and 890 44P1995 Clock card regulator (M19, R23) Models 840 and SB3...
  • Page 547: Internal And External Cables

    Internal and external cables: Select the type of cable you are working with: v Internal cables (See page 535) v External cables (See page 535) Internal cables For internal cable information, see the “Power and signal cables” on page 479 page. External cables Use the tables below for external cables.
  • Page 548 Part number Units Description 44H7484 V.24 - 20’ cable - Japan (0348) 44H7481 V.24 - 50’ cable (0349) 44H7483 V.24 - 50’ cable - Germany (0349) 44H7485 V.24 - 50’ cable - Japan (0349) 44H7486 V.24 - 20’ cable (0350) 44H7489 V.24 - 20’...
  • Page 549: Cleaning, Testing, And Miscellaneous Parts

    Part number Units Description 21F9359 SPCN cable (30m) (1466) 21F9360 SPCN cable (60m) (1467) 21F9415 Optical SPCN cable (100m) (0369) 21P6325 Optical SPCN cable (250m) (1468) 49G6456 External SCSI cable (.5M) 49G6457 External SCSI cable (4.5M) 49G6458 External SCSI cable (12M) 49G6459 External SCSI cable (18M) 04N2652...
  • Page 550 Part number Units Description 59H4127 Test tape QIC 25GB 35L0967 Test tape QIC 50GB 46G6844 Cleaning kit, optical cables 81F8902 CD-ROM test disk (FC 4425, FC 4525) 19P0484 DVD test disk (FC 4430, FC 4530) 19P0489 DVD cleaning kit 76H5078 Mouse (FC 1700) 6165899 II card wrap (TR LAN) FC 2744...
  • Page 551: Data Recovery And General Information

    This topic contains the procedures and information to recover from disk unit failures with a minimum loss of customer data. The procedures in this section do not give support to rack-mounted disk units such as an IBM 9337. For disk service support on rack-mounted disk units, use the FC 504x Problem Analysis and Repair and Parts, SY44-4934 information.
  • Page 552: Exchange A Disk Unit With Device Parity Protection

    Exchange a disk unit with device parity protection Exchange a disk unit with mirrored protection Resume mirrored protection Save data and initialize disk unit Initialize disk unit and copy to disk Dedicated service tools (DST) procedures Start disk service here: For use by authorized service providers. Before exchanging a disk unit, you must attempt to save customer data.
  • Page 553 3. A list of each auxiliary storage pool (ASP) will display, showing the disk units that are members of the ASP. The Status column shows one of the following protection statuses for the ASP: v Mirrored. These ASPs are configured for mirrored protection. If the failing disk unit has mirrored protection, write down the status of the failing disk unit and its mirrored pair.
  • Page 554 book.) Note: Do not IPL the system to get to DST. b. From the Service Tools display, select Work with disk units—>Work with disk unit recovery—>Rebuild disk unit data. Does the resource name of the disk unit you just exchanged appear on the display as a unit that can be rebuilt? v Yes: Continue with the next step.
  • Page 555 – For system models 830, 840, SB2, and SB3, this disk unit must be located in position D31, D32, D33, or D34. Secondary partition: – See Locating a Secondary Partition’s Load Source From the Primary Partition’s Console in the iSeries Service Functions information.
  • Page 556 a. Record the location of the local load source disk unit. b. Exchange the local load source disk unit using concurrent maintenance for the model or FC that you are working on. (See “Remove and replace procedures” on page 2.) Was the disk unit exchanged successfully using the concurrent maintenance procedure? v Yes: Go to step 9 (See page 544).
  • Page 557 Note: It can take up to 5 minutes for the IOP to report the device to the system. If the disk unit you just exchanged does not appear as a non-configured unit on the display, wait a few minutes. Then, press F5 to refresh the display.
  • Page 558 c. Return to the procedure that sent you here. This ends the procedure. Resume mirrored protection: For use by authorized service providers. Use this procedure to resume mirrored protection on suspended disk units. 1. From the System Service Tools (SST) display or on the Use Dedicated Service Tools (DST) display, select Work with disk units —>...
  • Page 559 c. Install a tape in the tape unit. The Specify Volume Identifier prompt appears. d. Enter the volume identifier for the tape. Write down the tape volume identifier. You will use the tape volume identifier later in this procedure. The Select Tape Unit prompt appears. e.
  • Page 560 c. Select the disk unit you wish to initialize and format. d. Press F10 on the confirmation display. The system formats and initializes the new disk unit. The display shows when the status is complete (this may take 30 minutes or longer). Continue with the next step.
  • Page 561 c. From the Use Dedicated Service Tools (DST) display, select Work with disk units—>Work with disk unit recovery—>Restore disk unit data. d. Enter the tape volume identifier. This is the volume identifier that you entered during the save procedure. e. Install the first tape to which the data was saved in the tape unit. f.
  • Page 562 e. If you have a system with only one disk unit, a message may appear stating that your request to recover the configuration was not successful. The recover configuration function cannot be performed on a system with only one disk unit. Go to step 15 (See page 550). f.
  • Page 563 20. Return to the Display Disk Configuration display and select Display disk configuration capacity. Does the % Used field for the disk unit to be removed show an asterisk (*)? v No: Continue with the next step. v Yes: You cannot use the Remove Units from Configuration function. Go to step 2 (See page 546). 21.
  • Page 564 b. From the Use Dedicated Service Tools (DST) display, select Work with disk units—>Work with disk unit recovery—>Disk unit problem recovery procedures—>Initialize and format disk unit. c. Select the disk unit to initialize and format. d. Press F10 on the confirmation display. e.
  • Page 565 b. Slide the disk unit you found out of the system. (See “Remove and replace procedures” on page c. Be very careful with the disk unit. You will install it again when the service actions to the failing load-source disk unit are complete. d.
  • Page 566 information.) This information shows you how to perform an IPL and restore the Licensed Internal Code. Note: Some objects may be damaged. The customer may have to load the damaged objects again. (See the Backup and Recovery information.) This ends the procedure. 12.
  • Page 567 v If the disk unit you exchanged is in ASP 1, have the customer see the Backup and Recovery information. You must restore the operating system (OS/400 Licensed Program) and all customer data. v If the disk unit is in a user ASP (ASP 2 through ASP 16), data in the ASP is lost. See the Backup and Recovery information.
  • Page 568 a. Remove the new disk unit from the location you found in step 17 (See page 555). Be very careful with the disk unit. It contains the disk unit data. b. Install the new disk unit into the location that contained the failing disk unit. (You removed the failing disk unit in step 22 (See page 555).) 24.
  • Page 569 – For system models 270 and 820, this disk unit must be located in position D01, D02, D03, or D04. – For system models 830, 840, SB2 and SB3, this disk unit must be located in position D31, D32, D33, or D34. Secondary partition: –...
  • Page 570: Verify The Repair

    Note: At this time, the load source disk is the only configured disk unit in the system. The following steps ensure that the destruction of customer data and programs will not occur. Continue with the next step. 5. Select Start the Dedicated Service Tools. 6.
  • Page 571 v Yes: The Product Activity Log and Service Action Log, in most cases, contains an SRC for the optical storage unit when concurrent maintenance is performed which should be ignored. Perform the following: – Perform the Verification Procedures in the iSeries Service Functions information to verify that the problem is corrected.
  • Page 572: Verify Dedicated Repair

    If you cannot get to SST, select DST. See Dedicated Service Tools (DST) in the iSeries Service Functions Note: Do not IPL the system to get to DST. b. On the Start Service Tools Sign On display, type in a User ID with QSRV authority and Password.
  • Page 573: Power On/Off The System And Logical Partitions

    6. Are there any other failing items that remain to be exchanged? v Yes: Exchange the next failing item listed for this URC. This ends the procedure. v No: Ask your next level of support for assistance. This ends the procedure. Power on/off the system and logical partitions For use by authorized service providers.
  • Page 574 Power off the system: Attention: Powering off and powering on a system with multiple partitions is different than a system with a single partition. Read and understand the power off and power on procedures referenced when a procedure directs you to power on or power off a system or partition. Choose one of the following: v If the system is operating under Dedicated Service Tools (DST), perform the following: 1.
  • Page 575: Power Off A System With Multiple Logical Partitions

    Note: To completely remove power from the system, turn off the UEPO switch, then disconnect both power cords from the customer’s receptacle. The Service Action is: Go to: A power or system power control network problem. “Power off a system with multiple logical partitions using the Control Panel or primary partition’s console”...
  • Page 576: Expansion Unit Power Procedure

    If you cannot use these methods, you can power off the system by using the procedure “Control panel power button” on page 562. Note: For consoles on the Primary partition that run iSeries Access, a delayed power-off operation by using the PWRDWNSYS command is required. You must stop all applications, including console applications, and subsystems that are running in all logical partitions, before the delayed power-off operation is complete.
  • Page 577 Do not use this procedure on FC 503x, FC 5076 and FC 5077 SPD migrated towers. For those towers, use the “Power on/off the system and logical partitions” on page 561 procedure. Do not use this procedure for FC 504x towers. If you are powering off a FC 504x tower, then power off the system unit.
  • Page 578 Yes: Go to step 6 (See page 566). Working with the customer, use Hardware Service Manager (HSM) to switch ownership of the tower’s switchable resources to the tower’s SPCN (Power) controlling system. To do this use the Service Reference Procedures in the iSeries Service Functions information.
  • Page 579 No: Continue with the next step. Yes: You can not use this procedure to power off the tower. Doing so will cause a system failure. You must power down the system to continue working on this tower. See Power on/off the system and logical partitions.
  • Page 580 From the Packaging Hardware Resources display, specify the Concurrent Maintenance option for the expansion tower or unit that you are powering off, then press the power off PF key. Note: If resources on the bus or buses are active, you will receive a message indicating which resources are in use and the expansion tower or unit will not power off.
  • Page 581 off the system for the FRU that you are exchanging. Go to step 23 (See page 569) to power on this expansion tower. Continue with the next step. Yes: Move each of the expansion unit’s ac power cords one at a time to the alternate ac power source to prevent the expansion unit from losing ac power.
  • Page 582 Increment to A1 and press Enter. This will send out a Rack Power On command on the SPCN Network which will restore power to the expansion tower or unit, which has become powered off. 24. Were you sent here from a tower card remove and replace procedure? v No: Continue with the next step.
  • Page 583: Storage I/O Card Modes And Jumpers

    No: Contact your next level of support. This ends the procedure. Storage I/O card modes and jumpers For use by authorized service providers. The 2748 and 2778 I/O card can run in either compression mode or enhanced mode. v Compression Mode: Compression mode should only be used when you want to run Integrated Hardware Disk Compression.
  • Page 584 1. Power off the system, ensuring that no jobs are currently processing. See Power on/off the system and logical partitions. 2. Choose from the following options: v To set the mode of the card to Compressed (C), place the jumper on the top and middle pins. v To set the mode of the card to Enhanced (E), place the jumper on the middle and bottom pins.
  • Page 585: Mode Jumper Is Missing

    v If the mode jumper is in the desired position and no other I/O card or device system reference codes (SRCs) occurred at about the same time as this error, then power the system down normally and IPL. See Power on/off the system and logical partitions. This ends the procedure.
  • Page 586 Yes: Go to step 6 (See page 575). Are you using OS/400 communication-diagnostic panels that are displayed by the commands VFYCMN, WRKPRB, or ANZPRB? Yes: Go to step 10 (See page 576). No: Continue with the next step. Addressing information is in the Bus/Board/Card format. Note: This format shows the system bus number in decimal form.
  • Page 587 Note: When converting from Bus/Board/Card format to Bus-Bus-Bus-Bus/Card-Card/Board-Board format, the numbers must be converted from Decimal to Hexadecimal. Go to step 9 (See page 576) for IOA and device address information. Display the FRU details for the problem that you are attempting to fix. The location information in the field-replacable unit detail is only available for IOPs, IOAs, and devices.
  • Page 588 Cc—System Card bb—System Board Continue with the next step for IOA and device address information. Unit (Device) Address Definitions are explained in an ″abcd efgh″ format. For example, if the unit address is 0001 00FF, the address relates to the ″abcd efgh″ format as follows: Figure 3.
  • Page 589: Hardware Src Formats

    x1 x2 x3x4 Table 3. Decimal Address Values Value Description x1 = System bus The one, two, or three digit decimal representation of the hexadecimal Bus value of the Bus-Bus-Bus-Bus/Card-Card/Board-Board format Address at the top of Figure 2. Format conversion (See page 574) shown above. x2 = System board The one or two digit decimal representation of the hexadecimal Board value of the Bus-Bus-Bus-Bus/Card-Card/Board-Board format Address at the top of Figure 2.
  • Page 590 information. SRC format examples (continued) AAAA Type of I/O Bus (see Logical Address Format — field ’A’). aaaa Unit address. BBBB System Bus Number (see Logical Address Format — field ’B’). BBBBCcbb Bus, bus, bus, bus, card, card, and board, board address (Direct Select Address or DSA).
  • Page 591: Cryptographic I/O Processor

    This information applies to Models 830, 840, SB2, and SB3 only. Attention: The type 2620 or type 2628 cryptographic I/O processor should not be removed or disconnected except by qualified IBM service personnel. Performing this action for any reason causes the loss of the primary encryption key.
  • Page 592: Determine The Release Level Of A Guest Partition

    Record the partition ID, partition name, operating system type, and version/release of the guest partition(s) for later use. This ends the procedure. Determine the release level of a guest partition For use by authorized service providers. Use this procedure to determine the release level of the operating system environment in a guest partition. 1.
  • Page 593 What you should know about load source disks on systems with mirrored protection: For use by authorized service providers. v Local load source: A disk used as the source for IPL data. Primary Partition: – For system Models 270, 800, 810, 820, and 825: This disk unit must be located in position D01, D02, D03, or D04.
  • Page 594 a secondary partition, see the iSeries Service Functions book. The process of performing an IPL from removable media is an alternate or Type D IPL. The device that contains the IPL media is the alternate IPL device. The system searches for the alternate IPL device in a specific sequence.
  • Page 595: Reclaim Iop Cache Storage

    For 34xx, 35xx, and 7208 models 342, 345 tape devices you must set the SCSI address to 0, 1, or 2. For an IBM 9427 8mm Tape Cartridge Library, you must set the tape library address for the drive that is used as the alternate IPL device to 0, 1, or 2.
  • Page 596: Problem Summary Form

    System safety inspection Service log HSL loop configuration and status form HSL link status diagnosis form Installed features in a PCI bridge set form HSL cable location form Problem summary form For use by authorized service providers. Use this form to record information displayed on the control panel when a problem occurs on the system. Note: Determine if the system has logical partitions.
  • Page 597: Preventive Maintenance (Pm)

    Work with electrostatic discharge-sensitive parts For use by authorized service providers. When holding or installing electrostatic discharge-sensitive (ESD) parts, use the ESD handling kit (IBM* part 6428316) or similar. Read the instructions inside the top cover of the carrying case.
  • Page 598: System Safety Inspection

    A safety inspection for the system should be performed: v When it is inspected for an IBM maintenance agreement v When IBM service is requested and no service has recently been performed by IBM v When an alterations and attachments review is performed...
  • Page 599 AC power cords - all models: For use by authorized service providers. Use this procedure to check the ac power cords on all models. 1. With the machine powered off, remove the power cord from the electrical outlet. 2. Check the power cord and power plug for visible cracks, wear, or damage. 3.
  • Page 600: Service Log

    2. Ensure that the electromagnetic compatibility (EMC) access plate is installed over the power supplies. 3. Ensure that the card retainers are installed on the front and back of the card enclosure. 4. Ensure that the latch to lock the bottom adapter card is installed on all Magnetic Storage IOP (2624) cards with part number 86G8317.
  • Page 601 Description of problem/action taken (do not record hours or part Date numbers.) Service representative Analyze hardware problems...
  • Page 602: Hsl Loop Configuration And Status Form

    Description of problem/action taken (do not record hours or part Date numbers.) Service representative HSL loop configuration and status form For use by authorized service providers. Use this HSL loop configuration and status form to record the status of the HSL ports in the loop. Note: You may copy this form as necessary.
  • Page 603 HSL resource information Leading port information Trailing port information Resource type: Port number (may be internal): Port number (may be internal): _________________________ _________________________ _________________________ Resource name: Link status (operational /failed): Link status (operational / failed): _________________________ ___________________________ _________________________ Frame ID: _________________________ Resource type: Port number (may be internal):...
  • Page 604: Hsl Link Status Diagnosis Form

    HSL resource information Leading port information Trailing port information Resource type: Port number (may be internal): Port number (may be internal): _________________________ _________________________ _________________________ Resource name: Link status (operational /failed): Link status (operational / failed): _________________________ ___________________________ _________________________ Frame ID: _________________________ Resource type: Port number (may be internal):...
  • Page 605: Installed Features In A Pci Bridge Set Form

    Column C Column E (column A is (column B is “Failed” and “Failed” and column B is column D is Column A (starting status) Column B “Failed” Column D “Failed” Resource with Port info Port status Port status Port status failing link First Frame ID...
  • Page 606: Terminology

    ASP and user ASP. authorized program analysis report A request for correction of a problem in a release of an IBM-supplied program. auxiliary storage pool A group of disk units defined from the auxiliary storage devices. See also system ASP and user ASP.
  • Page 607 basic assurance test. An automatic testing of a machine when the power is switched on. battery power unit A source of electrical power that can be used when the normal utility power fails. BBBBCcbb Addressing scheme for the bus (BBBB), card (Cc), and board (bb). bring up The process of starting a computer system or a subsystem that is to operate under the control of the system.
  • Page 608 Electromagnetic interference. Emergency power-off. Extended reference code Electrostatic discharge. expansion unit An expansion unit contains I/O hardware such as cards, tapes and disk units. The system may have multiple expansion units. An expansion unit can be bolted directly to the side of a system unit and is contained within the system unit covers.
  • Page 609 Input/output processor. A device that processes programmed instructions and controls one or more I/O devices or adapters. Initial program load. Integrated xSeries Adaptor (IXA) Integrated xSeries Server (IXS) Local area network. A computer network located on a user’s premises within a limited geographical area.
  • Page 610 The optical connection between a local optical link card and a remote bus adapter card. problem isolation procedure Written information used by service representatives to repair IBM equipment. A problem isolation procedure contains actions and yes/no questions that send the user to the failing part of the equipment.
  • Page 611 SDIOP Storage Device I/O Processor. secondary link The optical connection between two remote bus adapter cards. sign-on The procedure by which the user starts working at a workstation. SIMM Single in-line memory module. single bus connection Only one bus is connected to the optical link card. One connector is not used. SPCN System Power Control Network.
  • Page 612: Related Information For Analyze Hardware Problems

    Web sites v For information on Optical Disk Drive in the Optical Library, refer to the All 3995 Publications and Documentation Web Site at http://snjlnt02.sanjose.ibm.com/tape/tapetec.nsf/pages/3995pub v The ESS Web Interface User’s Guide can be found at the following URL: http://ssddom02.storage.ibm.com/disk/ess/documentation.html iSeries Information Center Hardware (Remove and Replace;...
  • Page 613 v For information about commands related to communications, see the CL command finder in the Programming, CL topic. v For information about Windows NT Server user problems, refer to the Windows server on (TM) iSeries page in the Networking topic. Cabling information: –...
  • Page 614 Hardware (Remove and Replace; Part Locations and Listings)
  • Page 615: Notices

    Any reference to an IBM product, program, or service is not intended to state or imply that only that IBM product, program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any IBM intellectual property right may be used instead.
  • Page 616 IBM. IBM has prepared this publication for use by hardware service representatives in the maintenance or repair of the specific machines indicated. IBM makes no representations that it is suitable for any other purpose. Hardware (Remove and Replace; Part Locations and Listings)
  • Page 617: Trademarks

    Microsoft, Windows, Windows NT, and the Windows logo are trademarks of Microsoft Corporation in the United States, other countries, or both. Other company, product, and service names may be trademarks or service marks of others. © Copyright IBM Corp. 1998, 2002...
  • Page 618 Hardware (Remove and Replace; Part Locations and Listings)
  • Page 619 Thank you for your responses. May we contact you? h Yes h No When you send comments to IBM, you grant IBM a nonexclusive right to use or distribute your comments in any way it believes appropriate without incurring any obligation to you. Name...
  • Page 620 BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO. 40 ARMONK, NEW YORK POSTAGE WILL BE PAID BY ADDRESSEE IBM CORPORATION ATTN DEPT 542 IDCLERK 3605 HWY 52 N ROCHESTER MN 55901-7829 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
  • Page 622 Printed in USA SY44-5917-02...

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