Twin Wide Roller Spider Rebuild Kit Installation - Polaris 2003 Pro X Service Manual

800 TWIN WIDE ROLLER SPIDER REBUILD KIT
KIT PN 2202376
Application
Polaris snowmobiles with a wide roller spider
Before you begin, read these instructions and check to be sure all parts and tools are accounted for. Please retain
these installation instructions for future reference and parts ordering information.
Kit components:
Qty. Part Description
6 Button Guide
3 Shift Weight Roller
3 Weight Pin
3 Clutch Button Shim (.010)
3 Clutch Button Shim (.005)
6 Clutch Button Shim (.002)
9 Multi-lube Washer
3 Spider Roller Pin
1 Instruction
IMPORTANT: Perform all items correctly and completely.
INSTALLATION INSTRUCTIONS
1. Remove and disassemble the drive clutch.
2. Drill a .18" hole in the center of the spider button.
Remove any shims and note their locations.
3. Place the spider in a vise or arbor press. Place a pin
punch through the spider button hole and drive the
opposite button and pin out. Flip the spider over
and tap out the holed button.
4. Start a replacement roller pin on each leg, driving
the pin about .100" - .125" beyond the first land of
the spider leg. This will enable you to locate the
first washer and position the roller to attain
alignment until the pin is flush at the second land.
5. Install one washer on the pin.
6. Install the roller (PN 1321622).
7. Place second washer on other side of roller.
8. Install the spider assembly tool (PN 8700221 or
2870910).
Part No.
5434188
1321622
7515105
5211304
5211305
5211306
5430945
5133054
9918273
Step 4
CLUTCHING
4.47