Final Assembly - Polaris 2003 Pro X Service Manual

Final Assembly

1. Check speedometer cable routing.
2. Grease angle drive and bearing with Polaris grease.
3. Torque bottom chaincase sprocket bolt to
specification.
4. Torque jackshaft nut to specification. On models
with castle nut, if cotter pin does not align, tighten
nut until it does. Apply brake to hold jackshaft
while torquing.
5. There should be approximately 1/4-3/8 (.6-.95
cm) total deflection on the chain. Turn adjuster
bolt until correct chain deflection is obtained and
lock the locknut.
CHASSIS/BRAKES/FINAL DRIVE
Polaris Premium All Season Grease
PN 2871423
Bottom Chaincase Sprocket Bolt Torque
19 ft. lbs. (26.2 Nm)
Jackshaft Castle Nut Torque -
50 ft. lbs. (69 Nm)
Chain Deflection -
1/4-3/8 (.6 - .95 cm)
-
5.23