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Zeiss CenterMax manual available for free PDF download: Operating Instructions Manual
Zeiss CenterMax Operating Instructions Manual (166 pages)
Coordinate measuring machine for series production
Brand:
Zeiss
| Category:
Measuring Instruments
| Size: 2 MB
Table of Contents
Table of Contents
3
Information about These Operation Instructions
11
Symbols / Danger Warnings
12
For Your Orientation
12
Chapter 1 Introduction
16
General Information
16
Scope of Delivery
16
CE Marking
16
Safety of the Machine
17
Standards and Regulations
17
Additional Documents
18
Separate Documents
18
Supplementary Literature
18
Warranty
19
Proper Use
20
CMM
20
Probe System
21
Safety
23
Requirements for Person Responsible for CMM
23
Definition of a Specialist
23
Safety Symbols on the CMM
24
Requirements for the Safe Use of the CMM
24
Safety Devices
25
Chapter 2 Description of the CMM
28
Identification of a CMM
28
Design of the CMM
29
Components and Their Functions
30
Bridge
30
Measuring Table
30
Coordinate Axes
31
Control
32
Control Cabinet
32
Operating Elements of the Control Cabinet
34
Control Console
35
Operation of the Joysticks
36
Calibration Standard
38
Options
39
Probe System
40
Probe System Types
40
Components of a Probe System
40
Functions of the Components
40
Standard Version of the Probe System
41
VAST Probe System
41
Application
41
Components
42
Limiting Values
42
Temperature-Sensing Probe
43
Probe
45
Probe Components
45
Design and Function
45
Probe Elements
47
Principles for Assembly
48
Screwing Technique
49
Clamping Technique
50
Storage of Probes
50
Probe Rack
52
Chapter 3 Technical Data
53
Coordinate Measuring Machine
54
General Data
54
CMM Parameters
54
Connection Data
55
Travel Speed
55
Environmental Conditions
56
Probe System
57
VAST Probe Head
57
Chapter 4 Transport and Installation
59
Transport
60
To be Observed on Delivery
60
Transport Conditions
60
Installation
62
Selecting the Installation Site
62
Prerequisites for Installation
63
Chapter 5 Preparations for Start-Up
66
Before You Start
66
Connections
67
Connecting the Power Supply
67
Connecting the Compressed-Air Supply
67
Requirements for Compressed-Air Supply
68
Compressed-Air Connection to the CMM
68
Pressure Gages
69
Adjusting the Pressure
70
Filter Units
70
Mounting the Probe Rack (Option)
72
Prerequisites for the Probe Rack
72
Installation Procedure
72
Visual Check
78
Start-Up Preparation Checklist
79
Chapter 6 Start-Up
82
Clamping the Workpiece on the Measuring Table
82
Safety Measures
82
Clamping the Workpiece
83
Workpiece Positioning
83
Lowering the Workpiece Onto the Measuring Table
84
Switching the CMM on
85
Safety Measures
85
Switch-On Sequence
85
Checking the Protective Circuit
88
Function of the Protective Circuit
88
Check
88
Mounting / Changing the Probe Head
91
Probe Assembly
92
Screwing Technique or Clamping Technique
92
Safety Measures
92
Criteria and Limiting Values for Assembling Probes
93
Example
94
Inserting / Removing the Probe
96
Safety Measures and Information
96
Inserting the Probe
96
Removing the Probe (Manually)
97
Start-Up Checklist
99
Chapter 7 Measuring Operation
102
What You Should Know
102
Coordinate Systems
102
Probing Directions
102
Types of Measurement
103
Overview
103
Single Point Probing
103
Multipoint Measurement
104
Scanning
105
Collision Protection
106
Axis Clamping with VAST Probe System
106
All Axes Unclamped
107
Clamped Axes
107
Self-Centering Probing
108
Temperature-Sensing Probe
109
Notes on Temperature Measurement
109
Possibilities
110
Operating Mode
111
Measuring Software
112
Safety Instructions
113
Preparations for a Measuring Run
114
Prerequisites for a Perfect Measuring Run
114
Reference Point Travel
114
Reference Point
114
Carrying out a Reference Point Travel
116
Probe Calibration
116
What You Should Know
117
Preparation
117
Calibration Procedure
119
Causes of Large Deviations
121
Temperature Compensation
122
What Is Temperature Compensation
122
Connecting the Temperature Sensors
122
Probing the Workpiece
124
How to Ensure Correct Measurement
124
Probing Procedure
124
Selecting the Type of Probing
124
Probing Sequence
124
Probing Conditions
124
Probing Speed
125
Aligning the Probe
126
Preventing Measuring Errors
126
Special Features of VAST Probe System
127
Setting the Measuring Force
127
Precision Positioning During Probing
128
Notes on Scanning
129
Automatic Probe Change
130
Tips for Effective Operation
131
Evaluating the Measuring Data
132
Limiting Values for Deviations
132
Causes of Large Deviations
132
Terminating a Measuring Run
133
Effect of System Shutdown
133
Shutdown Procedure
133
Chapter 8 Errors and Faults
136
Errors Occurring Prior to the Measuring Run
136
Faults During the Measuring Run
137
Special Measures
139
After Collision
139
Probe Head Outside the Measuring Volume
139
If Nothing else Helps
143
Chapter 9 Maintenance and Care
145
Maintenance
146
Care
148
Overview
149
Care Measures
149
Inspection Measures
152
Checking the Probe
152
Cleaning/Changing the Filter Mat
153
Changing the Compressed Air Filters
154
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