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Tenere 700 2023
Yamaha Tenere 700 2023 Manuals
Manuals and User Guides for Yamaha Tenere 700 2023. We have
2
Yamaha Tenere 700 2023 manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha Tenere 700 2023 Service Manual (638 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 30.78 MB
Table of Contents
Table of Contents
7
General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Display
11
Special Tools
20
Specifications
27
General Specifications
28
Engine Specifications
29
Chassis Specifications
33
Electrical Specifications
36
Tightening Torques
38
Engine Tightening Torques
38
Chassis Tightening Torques
39
Cable Routing
42
Periodic Checks and Adjustments
79
Periodic Maintenance
82
Introduction
82
Periodic Maintenance Chart for the Emission Control System
82
General Maintenance and Lubrication Chart
82
Checking the Vehicle Using the Yamaha Diagnostic Tool
85
Checking the Fuel Line
85
Checking the Spark Plugs
86
Adjusting the Valve Clearance
87
Checking the Engine Idling Speed
90
Synchronizing the Throttle Bodies
90
Checking the Exhaust System
92
Checking the Canister
92
Adjusting the Exhaust Gas Volume
93
Replacing the Air Filter Element and Cleaning the Check Hose
93
Adjusting the Clutch Lever Free Play
94
Checking the Brake Operation
94
Adjusting the Front Disc Brake
94
Checking the Front Brake Pads
95
Adjusting the Rear Disc Brake
95
Checking the Rear Brake Pads
95
Checking the Brake Hoses
96
Bleeding the Hydraulic Brake System (Abs)
96
Checking the Brake Fluid Level
97
Checking the Wheels
97
Checking and Tightening the Spokes
97
Checking the Tires
98
Checking the Wheel Bearings
99
Checking the Swingarm Operation
99
Lubricating the Swingarm Pivot
99
Adjusting the Drive Chain Slack
99
Lubricating the Drive Chain
100
Checking and Adjusting the Steering Head
100
Lubricating the Steering Head
101
Checking the Steering Damper
102
Checking the Chassis Fasteners
102
Lubricating the Brake Lever
102
Lubricating the Pedals
102
Lubricating the Clutch Lever
102
Checking the Sidestand
102
Lubricating the Sidestand
102
Checking the Sidestand Switch
102
Checking the Front Fork
102
Adjusting the Front Fork Legs
102
Checking the Rear Shock Absorber Assembly
104
Adjusting the Rear Shock Absorber Assembly
104
Checking the Connecting Arms and Relay Arm
106
Checking the Engine Oil Level
106
Changing the Engine Oil
106
Measuring the Engine Oil Pressure
107
Checking the Coolant Level
108
Checking the Cooling System
109
Changing the Coolant
109
Checking the Front Brake Light Switch
111
Adjusting the Rear Brake Light Switch
111
Checking and Lubricating the Cables
111
Checking the Throttle Grip Operation
112
Checking and Charging the Battery
113
Checking the Fuses
113
Adjusting the Headlight Beams
113
Replacing the License Plate Light Bulb
113
Chassis
115
General Chassis (1)
119
General Chassis (2)
119
Removing the Side Covers
120
Removing the Tail Cover
120
REMOVING the ECU (Engine Control Unit)
120
INSTALLING the ECU (Engine Control Unit)
120
Installing the Tail Cover
120
Installing the Side Covers
120
General Chassis (3)
121
Removing the Front Side Covers
123
Installing the Front Side Covers
123
General Chassis (4)
123
Removing the Lower Side Cover Assemblies
126
Removing the Side Cover Inner Panels
126
Installing the Side Cover Inner Panels
126
Installing the Lower Side Cover Assemblies
126
General Chassis (5)
126
General Chassis (6)
129
Removing the Windshield Inner Panel (Left)
130
Removing the Windshield Inner Panel (Right)
130
General Chassis (7)
130
Front Wheel
133
Removing the Front Wheel
135
Disassembling the Front Wheel
135
Checking the Front Wheel
135
Maintenance of the Front Wheel Sensor and Sensor Rotor
136
Assembling the Front Wheel
137
Adjusting the Front Wheel Static Balance
137
Installing the Front Wheel
137
Rear Wheel
140
Removing the Rear Wheel
143
Disassembling the Rear Wheel
143
Checking the Rear Wheel
143
Checking the Rear Wheel Drive Hub
143
Checking and Replacing the Rear Wheel Sprocket
143
Maintenance of the Rear Wheel Sensor and Sensor Rotor
144
Assembling the Rear Wheel
144
Adjusting the Rear Wheel Static Balance
145
Installing the Rear Wheel
145
Front Brake
148
Introduction
153
Checking the Front Brake Discs
153
Replacing the Front Brake Pads
153
Removing the Front Brake Calipers
154
Disassembling the Front Brake Calipers
154
Checking the Front Brake Calipers
155
Assembling the Front Brake Calipers
155
Installing the Front Brake Calipers
155
Removing the Front Brake Master Cylinder
156
Checking the Front Brake Master Cylinder
157
Assembling the Front Brake Master Cylinder
157
Installing the Front Brake Master Cylinder
157
Rear Brake
159
Introduction
166
Checking the Rear Brake Disc
166
Replacing the Rear Brake Pads
166
Removing the Rear Brake Caliper
167
Disassembling the Rear Brake Caliper
167
Checking the Rear Brake Caliper
167
Assembling the Rear Brake Caliper
168
Installing the Rear Brake Caliper
168
Removing the Rear Brake Master Cylinder
169
Checking the Rear Brake Master Cylinder
169
Assembling the Rear Brake Master Cylinder
169
Installing the Rear Brake Master Cylinder
169
Assembling the Brake Pedal
170
Abs (Anti-Lock Brake System)
172
Removing the Hydraulic Unit Assembly
173
Checking the Hydraulic Unit Assembly
173
Installing the Hydraulic Unit Assembly
173
Hydraulic Unit Operation Tests
175
Checking the Abs Warning Light
178
Handlebar
179
Removing the Handlebar
181
Checking the Handlebar
181
Installing the Handlebar
181
Front Fork
185
Removing the Front Fork Legs
188
Disassembling the Front Fork Legs
188
Checking the Front Fork Legs
189
Assembling the Front Fork Legs
190
Installing the Front Fork Legs
194
Steering Head
196
Removing the Lower Bracket
199
Checking the Steering Damper
199
Checking the Steering Head
199
Installing the Steering Head
200
Rear Shock Absorber Assembly
201
Handling the Rear Shock Absorber
202
Disposing of a Rear Shock Absorber
202
Removing the Rear Shock Absorber Assembly
202
Checking the Rear Shock Absorber Assembly
202
Checking the Connecting Arms and Relay Arm
202
Installing the Rear Shock Absorber Assembly
202
Installing the Relay Arm
203
Swingarm
204
Removing the Swingarm
206
Checking the Swingarm
206
Installing the Swingarm
207
Chain Drive
209
Removing the Drive Sprocket
211
Checking the Drive Chain
211
Checking the Drive Sprocket
212
Checking the Rear Wheel Sprocket
212
Checking the Rear Wheel Drive Hub
212
Installing the Drive Sprocket
212
Installing the Drive Chain
213
Engine
215
Lubrication System Chart and Diagrams
218
Engine Oil Lubrication Chart
218
Lubrication Diagrams
219
Engine Inspection
225
Measure the Compression Pressure
225
Engine Removal
228
Removing the Engine
237
Installing the Engine
237
Installing the Exhaust Pipe and Muffler
238
Camshafts
240
Removing the Ignition Coils
243
Removing the Camshafts
243
Checking the Cylinder Head Breather Hose
244
Checking the Camshafts
244
Checking the Camshaft Sprockets
245
Checking the Timing Chain Tensioner
245
Checking the Decompression System
245
Installing the Camshafts
246
Installing the Cylinder Head Cover
249
Cylinder Head
251
Removing the Cylinder Head
254
Checking the Timing Chain Guides
254
Checking the Cylinder Head
254
Installing the Cylinder Head
254
Valves and Valve Springs
256
Removing the Valves
257
Checking the Valves and Valve Guides
257
Checking the Valve Seats
259
Checking the Valve Springs
260
Checking the Valve Lifters
260
Installing the Valves
260
Generator and Starter Clutch
262
Removing the Generator
264
Removing the Starter Clutch
264
Checking the Starter Clutch
264
Checking the Torque Limiter
265
Installing the Starter Clutch
265
Installing the Generator
265
Electric Starter
267
Checking the Starter Motor
269
Assembling the Starter Motor
269
Installing the Starter Motor
270
Clutch
271
Removing the Clutch
275
Checking the Friction Plates
275
Checking the Clutch Plates
276
Checking the Clutch Springs
276
Checking the Clutch Housing
276
Checking the Clutch Boss
276
Checking the Pressure Plate
276
Checking the Primary Drive Gear
276
Checking the Primary Driven Gear
276
Checking the Pull Lever Shaft and Pull Rod
277
Installing the Clutch
277
Shift Shaft
280
Checking the Shift Shaft
283
Checking the Stopper Lever
283
Installing the Shift Shaft
283
Oil Pump
284
Checking the Sprocket and Chain
286
Checking the Oil Pump
286
Checking the Relief Valve
286
Assembling the Oil Pump
286
Installing the Oil Pump
286
Oil Pan
288
Removing the Oil Pan
289
Checking the Oil Strainer
289
Installing the Oil Pan
289
Crankcase
290
Disassembling the Crankcase
292
Checking the Crankcase
292
Assembling the Crankcase
292
Installing the Oil Pressure Switch
294
Connecting Rods and Pistons
297
Removing the Connecting Rods and Pistons
297
Checking the Cylinder and Piston
297
Checking the Piston Rings
298
Checking the Piston Pin
298
Checking the Connecting Rods
299
Installing the Connecting Rod and Piston
302
Crankshaft and Balancer Shaft
305
Removing the Balancer Shaft Journal Bearings
306
Removing the Crankshaft Journal Bearings
306
Checking the Balancer Shaft Assembly
306
Checking the Crankshaft
308
Installing the Crankshaft
310
Installing the Balancer Shaft Assembly
310
Transmission
311
Removing the Transmission
315
Checking the Shift Forks
315
Checking the Shift Drum Assembly
315
Checking the Transmission
316
Assembling the Main Axle and Drive Axle
316
Installing the Transmission
317
Cooling System
319
Cooling System Diagrams
320
Radiator
321
Checking the Radiator
323
Installing the Radiator
323
Oil Cooler
324
Checking the Oil Cooler
326
Checking the Water Jacket Joint
326
Installing the Oil Cooler
326
Thermostat
327
Checking the Thermostat
328
Installing the Thermostat
328
Water Pump
329
Disassembling the Water Pump
332
Checking the Water Pump
332
Assembling the Water Pump
332
Installing the Clutch Cover
334
Fuel System
335
Fuel Tank
336
Removing the Fuel Tank Side Covers
340
Removing the Fuel Tank (Right)
340
Removing the Fuel Tank (Left)
340
Removing the Fuel Pump
340
Checking the Fuel Pump Body
341
Checking the Purge Cut Valve Solenoid
341
Installing the Canister
341
Installing the Fuel Pump
341
Installing the Fuel Tank (Left)
341
Installing the Fuel Tank Side Covers
341
Installing the Fuel Tank Center Cover
342
Throttle Bodies
343
Removing the Throttle Bodies
346
Checking the Injectors (before Removing)
346
Removing the Injectors
346
Checking the Injectors
346
Checking and Cleaning the Throttle Bodies
346
Replacing the Throttle Bodies
349
Checking the Throttle Body Joints
349
Adjusting the Throttle Position Sensor
349
Installing the Fuel Injectors
350
Checking the Injector Pressure
350
Checking the Fuel Pressure
351
Installing the Throttle Body Joints
351
Installing the Air Filter Case Joints
352
Installing the Throttle Bodies
352
Electrical System
353
Ignition System
356
Circuit Diagram
356
Engine Stopping Due to Sidestand Operation
358
Troubleshooting
359
Electric Starting System
362
Circuit Diagram
362
Starting Circuit Cut-Off System Operation
364
Troubleshooting
365
Charging System
367
Circuit Diagram
367
Troubleshooting
368
Lighting System
370
Circuit Diagram
370
Troubleshooting
372
Signaling System
374
Circuit Diagram
374
Troubleshooting
376
Cooling System
382
Circuit Diagram
382
Troubleshooting
384
Fuel Pump System
386
Circuit Diagram
386
Troubleshooting
388
Electrical Components
390
Checking the Switches
392
Checking the Fuses
393
REPLACING the ECU (Engine Control Unit)
393
Checking and Charging the Battery
393
Checking the Relays
394
Checking the Diode
395
Checking the Relay Unit (Diode)
396
Checking the Ignition Coils
397
Checking the Ignition Spark Gap
397
Checking the Crankshaft Position Sensor
398
Checking the Lean Angle Sensor
398
Checking the Starter Motor Operation
399
Checking the Stator Coil
399
Checking the Rectifier/Regulator
399
Checking the Fuel Sender
400
Checking the Fuel Meter
400
Checking the Radiator Fan Motor
400
Checking the Coolant Temperature Sensor
400
Checking the Throttle Position Sensor
401
Checking the Intake Air Pressure Sensor
402
Checking the Intake Air Temperature Sensor
402
Checking the Gear Position Switch
403
Checking the Fuel Injectors
404
Checking the Purge Cut Valve Solenoid
404
Checking the Fuel Cut Solenoid Valve
404
Self Diagnostic
407
Glossary
414
Outline
414
Checking the Warning Light
414
Ydt
415
Parts Connected to the Ecu
416
Parts Connected to the Abs Ecu
416
Precautions for Road Test
416
Cope with the Mil Flashing
416
System Diagram
418
Ecu Circuit Diagram
418
Ecu Coupler Layout
420
Fuel Injection System
422
Circuit Diagram
422
Basic Process for Troubleshooting
424
[A] the Mil Comes On/Flashes and Engine Operation Is Not Normal
425
[B] the Mil Does Not Come On, but the Engine Operation Is Not Normal
425
Immobilizer System
426
Circuit Diagram
426
System Outline
428
Part Replacement and Key Code Registration Requirements
428
Troubleshooting
432
How to Check Dtc
433
Circuit Diagram
434
Maintenance of the Abs Ecu
437
Abs Troubleshooting Outline
437
Basic Instructions for Troubleshooting
438
[A] Checking the Abs Warning Light
440
[A-1] Only the Abs Warning Light Fails to Come on
440
[A-2] All Indicator Lights Fail to Come on
440
[A-3] the Abs Warning Light Comes on
440
[A-4] Only the Abs Ecu Fails to Communicate
440
[A-5] Abs Ecu and Fi Ecu Fail to Communicate
441
[B-1] Malfunction Are Currently Detected
441
[B-2] Diagnosis Using the Dtc
441
[B-3] Deleting the Dtc
442
[C-1] Final Check
442
Self-Diagnostic Function and Diagnostic Code Table
443
Dtc Table
443
Self-Diagnostic Function Table (for Fuel Injection System)
446
Self-Diagnostic Function Table (for Immobilizer System)
456
SELF-DIAGNOSTIC FUNCTION TABLE (for ABS (Anti-Lock Brake System))
456
Communication Error with the Meter
461
Diagnostic Code: Sensor Operation Table
462
Diagnostic Code: Actuator Operation Table
464
Event Code Table
466
30_Event
469
Troubleshooting
469
70_Event
471
Troubleshooting
471
Troubleshooting
472
P0030
473
Troubleshooting
473
P00D1, P2195
477
Troubleshooting
477
P0105
481
Troubleshooting
481
P0106
483
Troubleshooting
483
P0107, P0108
485
Troubleshooting
485
P0110
489
Troubleshooting
489
P0111
491
Troubleshooting
491
P0112, P0113
494
Troubleshooting
494
P0115
498
Troubleshooting
498
P0116
499
Troubleshooting
499
P0117, P0118
502
Troubleshooting
502
P0122, P0123
506
Troubleshooting
506
P0132
510
Troubleshooting
510
P0133
513
Outline
513
Fail-Safe System
513
Troubleshooting
514
P0134
515
Troubleshooting
515
P0201
517
Troubleshooting
517
P0202
521
Troubleshooting
521
Outline
525
Fail-Safe System
526
Troubleshooting
526
P0335
529
Troubleshooting
529
P0351
532
Troubleshooting
532
P0352
536
Troubleshooting
536
P0458
540
Troubleshooting
540
P0480
544
Troubleshooting
544
P0507
547
Troubleshooting
547
P0511
553
Troubleshooting
553
P0560, P0563
557
Troubleshooting
557
P0601
558
Troubleshooting
558
P062F
559
Troubleshooting
559
P0657
561
Troubleshooting
561
P1500
565
Troubleshooting
565
P1601
576
Troubleshooting
576
P1602
580
Troubleshooting
580
P1604, P1605
584
Troubleshooting
584
U0155 or Err
587
Troubleshooting
587
51_Immobilizer
590
Troubleshooting
590
52_Immobilizer
591
Troubleshooting
591
53_Immobilizer
592
Troubleshooting
592
54_Immobilizer
593
Troubleshooting
593
55_Immobilizer
594
Troubleshooting
594
56_Immobilizer
595
Troubleshooting
595
11, 25_Abs
596
Troubleshooting
596
12_Abs
597
Troubleshooting
597
13, 26_Abs
598
Troubleshooting
598
14, 27_Abs
599
Troubleshooting
599
15_Abs
600
Troubleshooting
600
16_Abs
602
Troubleshooting
602
17, 45_Abs
604
Troubleshooting
604
18, 46_Abs
605
Troubleshooting
605
21_Abs
606
Troubleshooting
606
24_Abs
607
Troubleshooting
607
31_Abs
609
Troubleshooting
609
32_Abs
611
Troubleshooting
611
33_Abs
612
Troubleshooting
612
34_Abs
614
Troubleshooting
614
41_Abs
615
Troubleshooting
615
42, 47_Abs
616
Troubleshooting
616
43_Abs
617
Troubleshooting
617
44_Abs
618
Troubleshooting
618
51, 52_Abs
619
Troubleshooting
619
53_Abs
620
Troubleshooting
620
54_Abs
622
Troubleshooting
622
56_Abs
624
Troubleshooting
624
63_Abs
625
Troubleshooting
625
64_Abs
627
Troubleshooting
627
89_Abs
629
Troubleshooting
629
90_Abs
631
Troubleshooting
631
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Yamaha Tenere 700 2023 Owner's Manual (114 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 8.3 MB
Table of Contents
Table of Contents
1
Owner's Manual
5
XTZ7P (Ténéré 700)
5
Lit-11626-36-30
5
Location of Important Labels
8
Safety Information
11
Description
16
Left View
16
Right View
17
Controls and Instruments
18
Instrument and Control Functions
19
Main Switch/Steering Lock
19
Indicator Lights and Warning Lights
20
Multi-Function Meter Unit
22
Handlebar Switches
29
Clutch Lever
30
Shift Pedal
31
Brake Lever
31
Brake Pedal
31
Abs
32
Fuel Tank Cap
33
Fuel
33
Catalytic Converter
35
Seats
35
Adjusting the Headlight Beams
36
Adjusting the Front Fork
37
Front Fork Bleeding
38
Adjusting the Shock Absorber Assembly
39
Luggage Strap Holders
41
Front Fender
42
DC Power Outlets
42
Sidestand
43
Ignition Circuit Cut-Off System
44
For Your Safety - Pre-Operation Checks
46
Operation and Important Riding Points
49
Engine Break-In
49
Starting the Engine
50
Shifting
51
Parking
52
Periodic Maintenance and Adjustment
53
Tool Kit
54
Periodic Maintenance Chart for the Emission Control System
55
General Maintenance and Lubrication Chart
57
Removing and Installing the Cowling
62
Checking the Spark Plugs
62
Canister
63
Engine Oil and Oil Filter Cartridge
64
Why Yamalube
67
Coolant
67
Replacing the Air Filter Element and Cleaning the Check Hose
69
Checking the Throttle Grip Free Play
70
Valve Clearance
70
Tires
71
Spoke Wheels
72
Adjusting the Clutch Lever Free Play
73
Checking the Brake Lever Free Play
73
Brake Light Switches
74
Checking the Front and Rear
74
Brake Pads
74
Checking the Brake Fluid Level
75
Changing the Brake Fluid
76
Drive Chain Slack
77
Cleaning and Lubricating the Drive Chain
78
Checking and Lubricating the Cables
79
Checking and Lubricating the Throttle Grip and Cable
79
Checking and Lubricating the Brake and Shift Pedals
80
Checking and Lubricating the Brake and Clutch Levers
80
Checking and Lubricating the Sidestand
81
Lubricating the Rear Suspension
81
Lubricating the Swingarm Pivots
82
Checking the Front Fork
82
Checking the Steering
83
Checking the Wheel Bearings
83
Battery
83
Replacing the Fuses
85
Vehicle Lights
86
Replacing a Turn Signal Light Bulb
86
License Plate Light
87
Supporting the Motorcycle
88
Troubleshooting
88
Troubleshooting Chart
90
Motorcycle Care and Storage
92
Matte Color Caution
92
Care
92
Storage
95
Specifications
97
Consumer Information
99
Identification Numbers
99
Diagnostic Connector
101
Vehicle Data Recording
101
Reporting Safety Defects
102
Motorcycle Noise Regulation
103
Maintenance Record
104
Yamaha Motor
107
Warranty
107
Yamaha Extended Service (Y.e.s.)
108
Index
110
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