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Manuals and User Guides for Watts BMK 750. We have
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Watts BMK 750 manual available for free PDF download: User Manual
Watts BMK 750 User Manual (170 pages)
Gas-Fired Boilers
Brand:
Watts
| Category:
Boiler
| Size: 6.74 MB
Table of Contents
Table of Contents
3
Foreword
7
Chapter 1. Safety Precautions
11
Warnings & Cautions
11
Emergency Shutdown
12
Prolonged Shutdown
12
Chapter 2. Installation
13
Introduction
13
Receiving the Unit
13
Unpacking
13
Site Preparation
14
Installation Clearances
14
Setting the Unit
15
Supply and Return Piping
16
Pressure Relief Valve Installation
18
Condensate Drain & Piping
19
Gas Supply Piping
21
Gas Supply Specifications
21
Manual Gas Shutoff Valve
21
External Gas Supply Regulator
22
Ac Electrical Power Wiring
22
Electrical Power Requirements
24
Field Control Wiring
25
Outdoor Air in (OUT) & Air Sensor Common (COM)
26
AIR TEMP SENSOR Terminals
27
O 2 SENSOR Terminals (O2+ & O2-)
27
SPARK SIGNAL Terminals
27
ANALOG in Terminals
27
VALVE FEEDBACK Terminals
27
SHIELD Terminals (SHLD & SHLD)
28
ANALOG out Terminals
28
RS485 Comm (+, GND, & -)
28
RS232 Comm (Txd & Rxd)
28
Vfd/Blower (0-10 & AGND)
28
Interlocks
28
Fault Relay (NC, COM, & NO)
29
Auxiliary Relay Contacts (NC, COM, & NO)
29
Flue Gas Vent Installation
29
Combustion Air
30
Ducted Combustion Air
30
Sequencing Isolation Valve Installation
31
Benchmark Pump Relay
32
Chapter 3. Operation
35
Introduction
35
Control Panel Description
35
Control Panel Menus
39
Menu Processing Procedure
39
Operating Menu
41
Setup Menu
42
Configuration Menu
42
Tuning Menu
45
Combustion Cal Menu
45
Bst (Boiler Sequencing Technology) Menu
46
Start Sequence
49
Start/Stop Levels
53
Chapter 4. Initial Start-Up
55
Initial Start-Up Requirements
55
Tools and Instrumentation for Combustion Calibration
55
Required Tools & Instrumentation
56
Installing Gas Supply Manometer
56
Accessing the Analyzer Probe Port
57
Natural Gas Combustion Calibration
58
Reassembly
62
Over-Temperature Limit Switches
62
Digital Alarm Switch Checks and Adjustments
63
Chapter 5. Mode of Operation
65
Introduction
65
Indoor/Outdoor Reset Mode
65
Reset Ratio
65
Building Reference Temperature
65
Outdoor Air Temperature Sensor Installation
65
Indoor/Outdoor Startup
66
Constant Setpoint Mode
66
Setting the Setpoint
67
Remote Setpoint Modes
67
Remote Setpoint Field Wiring
68
Remote Setpoint Startup
68
Direct Drive Modes
68
Direct Drive Field Wiring
69
Direct Drive Startup
69
Chapter 6. Safety Device Testing
71
Testing of Safety Devices
71
Low Gas Pressure Test
72
High Gas Pressure Test
73
Low Water Level Fault Test
74
Water Temperature Fault Test
74
Interlock Tests
76
Remote Interlock Test
76
Delayed Interlock Test
76
Flame Fault Tests
77
Air Flow Fault Tests
79
Blower Proof Switch Test
79
Blocked Inlet Switch Test
79
Ssov Proof of Closure Switch
81
Purge Switch Open During Purge
82
Ignition Switch Open During Ignition
82
Safety Pressure Relief Valve Test
84
Chapter 7. Maintenance
85
Maintenance Schedule
85
Igniter-Injector
86
Flame Detector
88
O 2 Sensor
89
Safety Device Testing
89
Burner Assembly Inspection
90
Condensate Drain Trap
93
Air Filter Cleaning & Replacement
94
Water Cutoff (Lwco) Capacitor Integrity Test
95
Low Water Cutoff (LWCO) - Capacitor Electrical Short Test
95
Low Water Cutoff (LWCO) - Standard C-More Test
97
Shutting the Heating Boiler down for an Extended Period of Time
97
Placing the Heating Boiler Back in Service after a Prolonged Shutdown
98
Spark Monitor (Ac Current Transducer)
98
Chapter 8. Troubleshooting Guide
99
Introduction
99
Additional Faults Without Specific Fault Messages
111
Chapter 9. Boiler Sequencing Technology
113
Introduction
113
Installation Notes
114
Aerco Bst Quick Start Chart
115
Bst Implementation Instruction
116
Option 1 - Constant Setpoint with DIRECT Wired Header Sensor
116
Option 2 - Constant Setpoint with MODBUS Wired Header Sensor
117
Option 3 - Outdoor Reset with DIRECT WIRED Header Sensor and DIRECT WIRED Outdoor Sensor
118
Option 4 - Outdoor Reset with MODBUS Header Sensor and MODBUS Outdoor Sensor
120
Option 5 - Remote Setpoint with DIRECT WIRED Header Sensor and 4-20Ma Setpoint Drive
122
Option 6 - Remote Setpoint with DIRECT WIRED Header Sensor and MODBUS Setpoint Drive
124
Option 7 - Remote Setpoint with MODBUS Header Sensor and 4-20Ma Setpoint Drive
125
Option 8 - Remote Setpoint with MODBUS Header Sensor and MODBUS Setpoint Drive
127
Appendix A: Heating Boiler Menu Item Descriptions
129
Appendix B: Startup, Status & Display Messages
137
Appendix C: Sensor Resistance/Voltage Chart
141
Appendix D: Recommended Periodic Testing
143
Appendix E: Indoor/Outdoor Reset Ratio Charts
145
Appendix F: Dimensional and Clearance Drawings
149
Appendix G: Part List Drawings
151
Appendix H: Wiring Diagrams
159
Appendix I: Piping Drawings
163
Appendix J: C-More Control Panel Views
165
Appendix K: Recommended Spares
167
Appendix L: 220V to 110V Transformer
169
OMM-0119_0A AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913
170
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