Volvo DD24 Asphalt Compactor Manuals

Manuals and User Guides for Volvo DD24 Asphalt Compactor. We have 1 Volvo DD24 Asphalt Compactor manual available for free PDF download: Operator's Manual

Volvo DD24 Operator's Manual (169 pages)

Vibratory Asphalt Compactors

Brand: Volvo | Category: Construction Equipment | Size: 7.88 MB

Legal Statement
2
Table of Contents
3
Introduction
8
Procedure When Receiving the Machine
9
Identification Data
9
Machine Identification
9
Engine Identification
10
Instruction Manual Storage
10
General Information
11
Machine Description
11
Drums
11
Engine
12
Main Frame
12
Controls
12
Drum Water Spray System
12
Brakes
13
Serviceability
13
Rops/Seat Belt
13
Safety
16
Safety Information
16
Overview
17
Warnings
17
General
17
Selection and Qualification of Personnel
18
Organization Measures
18
Pre-Start Inspection
19
Safety Instructions Governing Operation
19
Starting
21
Operating
22
Stopping
23
Maintenance
23
Warning of Special Dangers
26
Transporting, Towing and Roading
26
Hazardous Substance Precaution
28
Safety Related Decals
29
Decal Location
29
US Decals
30
Crush Area
30
Rollover
30
Improper Operation
31
Rotating Fan Blade
31
Hot Fluid Pressure
31
Check List
32
International Decals with Interpretation
33
Symbol Identification
38
Ingersoll-Rand Machine Symbols
38
International Symbols
39
Operating Controls and Instruments
41
Articulation Lock Bar
42
Controls and Switch Locations
43
Controls and Switch Descriptions
45
Auto Vibration Switch
45
Drum Selector Switch
45
Emergency Stop Switch
45
Indicator Lights
46
Brake Test Switch
46
Park Brake Switch
46
Horn
46
Engine Speed Control
47
Propulsion Control Lever
47
Suspension Seat
48
Vibration On/Off Switch
48
Options
48
Operating Instructions
49
Pre-Start Checks/Verifications
51
Starting Machine and Other Checks
56
Operating the Machine
59
Operating Suggestions and Checks While Operating Machine
59
Moving the Machine
60
Using Vibration Controls
62
Parking the Machine
65
Stopping the Machine
65
Daily Precautions after Work
66
Shutting down the Machine
66
Mounting and Dismounting of Attachments
67
Movement of Machine between Work Sites
67
Securing the Machine to the Transporter
67
Towing the Machine
68
Genuine Parts
74
Maintenance Instructions
76
General Maintenance Information
76
Initial Break-In Maintenance
77
Handling Fluids and Oil, Fuel Filters
77
Maintenance Schedule
77
Routine Maintenance
79
Check Air Cleaner Connections and Ducts for Leaks
79
Checking and Removing the Air Cleaner Primary Element
79
Clean the Primary Air Cleaner Element
81
Replace the Air Cleaner Elements
83
Clean/Wash/Lubricate the Machine
85
Prior to Cleaning
86
After Cleaning
86
Torque Loose Bolted Connections
86
10 Hour or Daily Routine Maintenance
87
Check All Shock Mounts
87
Check Engine Oil Level
87
Check Engine Coolant Level, Clean Radiator and Oil Cooler
88
Check Air Cleaner
89
Check Air Cleaner Restriction Indicator
89
Check Fuel Level
90
Check Water Tank Level
91
Check Parking Brake
92
Clean Water Strainer
93
50 Hour or Weekly Routine Maintenance
94
Check Battery, Clean and Grease Terminals
94
Grease Articulation Pin Bearings
95
Grease Steering Cylinder Pin Bearings
95
Check Hydraulic Oil Level
96
Check Air Cleaner System Integrity and Filter Elements
97
Check Eccentric Oil Level
97
250 Hour or Quarterly Routine Maintenance
98
Check Engine Coolant Level
98
Change Engine Oil and Filter
99
Change Engine Fuel Filter Element and In-Line Fuel Filter
100
Purge Lube Carrier
102
Change Hydraulic Oil Filter
103
1000 Hour or Annual Routine Maintenance
105
Drain, Clean and Fill Hydraulic Oil Tank
105
Drain Hydraulic Tank
105
Change Eccentric Lube
108
Clean Fuel Tank
114
Troubleshooting
117
Pre-Start Check
119
Engine will Not Start
119
Difficult Starting & Poor/Irregular Performance
120
Engine Makes Excessive Fumes
120
Engine Overheats
121
Low Engine Oil Pressure
121
Voltmeter Indicates Low or Negative Value
121
Fuse Troubleshooting
122
Technical Specifications
123
General Identification
124
Environmental Information
124
Noise Emission
124
Exposure to Vibration
124
Operator's Exposure to Vibration
125
Machine Weights and Figures
127
Machine Dimensions
131
Fuel and Lubricant Specifications
133
Lubrication Schedule Chart
136
Service Functions
137
Lubrication Table
137
Fluid Capacities
138
Hydraulic Oil Requirements and Specifications
139
Lubricating Oil/Grease
140
Extreme Pressure Multipurpose Lubricant
140
Viscosity Temperatures
140
Extreme Pressure Multipurpose Grease
140
Consistency Grades
141
Engine Lubricating Oil Specifications
142
Diesel Fuel Specifications
142
Fuel Oil Specifications
142
Torque Specifications
145
SAE Torque Chart
146
ISO Metric Torque Chart
147
Special Torque Values
148
Engine Area
148
Miscellaneous Areas
148
Schematics
149
Electrical Schematics
150
Hydraulic Schematics
150
Recommended Spare Parts
155
Lubricants
161
Word Index
163

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Volvo DD24 Operator's Manual (169 pages)

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