Viessmann Vitodens 200-W B2HA 530 Manuals

Manuals and User Guides for Viessmann Vitodens 200-W B2HA 530. We have 2 Viessmann Vitodens 200-W B2HA 530 manuals available for free PDF download: Installation Instructions Manual, Service Instructions Manual

Viessmann Vitodens 200-W B2HA 530 Installation Instructions Manual (195 pages)

Wall-mounted, gas-fired condensing boiler

Brand: Viessmann | Category: Boiler | Size: 5 MB

Section 1

6
- Product Documentation
  
  4
  - Warranty
    4
  - Licensed Professional Heating Contractor
    4
  - Contaminated Air
    4
  - Advice to Owner
    4
  - Carbon Monoxide
    4
  - Fresh Air
    4
  - Equipment Venting
    4
- About These Installation Instructions
  
  5
  - Table of Contents
    6
- General Information
  
  8
- Important Regulatory and Installation Requirements
  
  8
- Applicability
  
  10
- Product Information
  
  10
  - Multi Boiler System
    10
- Mechanical Room
  
  11
- Set-Up
  
  12
- Remove the Boiler Packaging
  
  12
- Prepare Boiler for Mounting
  
  13
- Before Set-Up
  
  14
- Minimum Clearances
  
  14
  - Recommended Minimum Service Clearances
    14
- Boiler Connections
  
  15
- Preparing the Connections
  
  15
- Wall Mounting
  
  17
- Boiler Stand
  
  17
- Boiler Mounting
  
  18
- Connections
  
  20
  - Connecting Power
    20
  - Boiler Venting
    20
  - Proper Piping Practice
    20
  - Gas Shut-Off Valve Connection
    20
  - Gas Connection and Piping
    21
  - Gas Piping Pressure Test
    23
  - Heating Water Connections
    23
  - DHW Storage Tank Information
    24
  - Making the DHW Connections
    24
  - Accessing the Control Unit Connections
    25
  - Routing the Connecting Cables
    27
  - Connecting DHW Sensor
    28
  - Setting Altitude Parameters
    28
  - Control Base
    29
  - External Accessory Connection Box
    30
  - Condensate Connection
    31
- Boiler Connections
  
  31
- Safety Connections
  
  32
- Installing Boiler Safety Devices
  
  32
  - Low Water Cut-Off
    33
- Waterside Flow
  
  33
  - Waterside Flow (Primary Circuit)
    33
- Installation Examples
  
  35
  - General
    35
  - Clearances
    35
- System Layout 1-10
  
  36
- Alternative DHW Connection
  
  46
- Boiler in Heating/Cooling
  
  47
  - Boiler in Heating/Cooling Application
    47
- Boiler with Low Water Cut-Off
  
  48
  - Boiler with Low Water Cut-Off (Remote-Mounted Field Supplied)
    48
- Venting Connection
  
  48
- Control Connections
  
  50
- Overview of Electrical Connections, Models B2HA 112, 150, 399 and 530
  
  50
- Electrical Connections
  
  51
  - Power Supply Connection of Accessories
    51
  - Connection of Accessories
    51
- Accessing the X3 Plug
  
  52
- Connecting the Low-Loss Header Sensor
  
  52
- Connecting the Outdoor Temperature Sensor
  
  53
- External 0-10 Volt Signal Connection
  
  54
- Connecting a 24VAC Thermostat
  
  55
- Thermostat Connection
  
  56
- Pump Connection
  
  57
  - Connection to Boiler
    57
  - Connection at AM1 (Accessory)
    57
- LON Module
  
  58
  - Installing the LON Module to the Boiler Control Board
    58
  - Connecting the LON Module Cable
    58
- Accessory Kit
  
  59
  - Accessory Kit Connections for Heating Circuit with Mixing Valve
    59
- Closing the Control Unit
  
  59
- Closing the External Accessories Connection Box
  
  60
  - Instructing the System User
    61
  - Panel
    61
- Installation Fittings
  
  64
- Lighting and Operating Instructions
  
  65
Section 2

70
- About These Service Instructions
  72
- General Information
  72
- Necessary Tools
  72
- Important Regulatory and Installation Requirements
  73
  - For Installations on the Commonwealth of Massachusetts
    74
  - Field Testing of High Limit Switches
    74
- Applicability
  75
- Product Information
  75
- Mechanical Room
  76
- Accessing the User Interface Programming Unit
  77
- Check Power Supply Connection
  77
- Start-Up Wizard
  78
- Fill Condensate Trap with Water
  81
- Removing Front Enclosure Panel
  81
- Fill Heating System with Water
  82
- Bleed (Vent) Air from Boiler Heat Exchanger
  83
- Designating Heating Circuits
  84
- Select Gas Type
  84
- Convert Fuel Type to Liquid Propane Gas
  85
- Setting High Altitude
  85
- Measure Static Pressure and Running Pressure
  86
- Pressure Switches
  87
- Sequence of Operation and Potential Faults During each Start-Up Cycle
  88
- Check All Primary and Secondary Circuit Connections for Leaks
  89
- Perform Combustion Analysis
  89
- Set Maximum Input
  89
- Check Coaxial Venting System for Leaks
  90
- Reinstall Burner Assembly
  90
- Remove Burner Assembly
  90
- Check Burner Refractory
  91
- Checking the Flue Gas Flapper
  91
- Check and Adjust Ignition and Ionization Electrodes
  92
- Clean Combustion Chamber/Heat Exchanger Surface
  92
- Check Condensate Drain
  93
- Check Diaphragm Expansion Tank and System Pressure
  94
- Check Neutralization Unit (if Applicable)
  94
- Check Electrical Connections
  95
- Check Functioning of Safety Valves
  95
- Clock Natural Gas Meter
  96
- Check CO 2 Setting
  97
- Menu
  98
- Start-Up and Shutdown
  98
- Zone Circuit Display
  99
- Combustion Management Systems
  100
- Functional Description
  100
- Installation Examples
  101
- Heating Curve Adjustments
  106
- Connecting the Boiler Control to a LON System
  108
- General
  110
- Boiler
  112
- Dhw
  112
- Solar
  113
- Heating Circuit 1, 2 and 3
  116
- General
  118
- Boiler
  126
- Dhw
  127
- Solar
  129
- Heating Circuit 1, 2 and 3
  135
- Calling up the Service Level
  139
- Diagnosis
  140
- Checking Outputs (Relay Test)
  142
- Fault Codes
  143
- Fault Display
  143
- Corrective Action
  151
- External Extensions AM1 (Accessory)
  155
- Internal Extensions EA1
  156
- Control Functions
  158
- Wiring Diagram
  161
- Burner Program Sequence of Operation
  163
- Parts List
  164
- Technical Data
  169
- Maintenance Record
  171
- Lighting and Operating Instructions
  172
Table of Contents

178
- Safety, Installation and Warranty Requirements
  
  179
  - About These Instructions
    179
  - For Your Safety
    179
  - Where to Find the Controls
    182
  - Controls, Vitotronic 200
    182
  - How to Use the Controls, Vitotronic 200
    182
  - Controls Overview
    183
  - Start-Up/Standby/Shutdown
    184
  - Setting the Display Contrast
    185
  - Setting the Display Brightness
    185
  - Selecting the Language
    185
  - Setting the Time and Date
    186
  - Setting the Temperature Unit
    186
  - Restoring Factory Settings
    186
  - Calling up the Service Level
    187
- Diagnostics
  
  189
  - Checking Outputs (Relay Test)
    189
  - Scanning Service Messages
    190
  - Scanning Fault Messages
    190
  - Emissions Test Mode
    191
  - OFF" Is Displayed at the Vitotronic 200
    192
  - Is Displayed at the Vitotronic 200
    192
  - E" Is Displayed at the Vitotronic 200
    192
- ?E“ Is Displayed at the Vitotronic 200
  
  193
- ?“ Is Displayed at the Vitotronic 200
  
  193
  - Maintenance
    193
  - Terminology
    193

Viessmann Vitodens 200-W B2HA 530 Service Instructions Manual (104 pages)

Brand: Viessmann | Category: Boiler | Size: 2 MB

Safety, Installation and Warranty Instructions
2
Table of Contents
4
General Information
6
About These Installation Instructions
6
Necessary Tools
6
Important Regulatory and Installation Requirements
7
For Installations on the Commonwealth of Massachusetts
8
Field Testing of High Limit Switches
8
Applicability
9
Product Information
9
Mechanical Room
10
Start-Up and Service
11
Accessing the User Interface Programming Unit
11
Select Language
11
Set Time and Date
11
Removing Front Enclosure Panel
12
Fill Condensate Trap with Water
12
Fill Heating System with Water
13
Bleed (Vent) Air from Boiler Heat Exchanger
14
Check Power Supply Connection
15
Designating Heating Circuits
15
Select Gas Type
15
Convert Fuel Type to Liquid Propane Gas
16
Setting High Altitude
16
Measure Static Pressure and Running Pressure
17
Pressure Switches
18
Sequence of Operation and Potential Faults During each Start-Up Cycle
19
Set Maximum Input
20
Check All Primary and Secondary Circuit Connections for Leaks
20
Perform Combustion Analysis
20
Check Coaxial Venting System for Leaks
21
Remove Burner Assembly
21
Checking the Flue Gas Flapper
22
Check Burner Refractory
22
Check and Adjust Ignition and Ionization Electrodes
23
Clean Combustion Chamber/Heat Exchanger Surface
23
Check Condensate Drain
24
Check Neutralization Unit (if Applicable)
25
Check Diaphragm Expansion Tank and System Pressure
25
Check Functioning of Safety Valves
26
Check Electrical Connections
26
Check Pipes and Fittings for Leaks
26
Clock Natural Gas Meter
27
Check CO 2 Setting
28
Outdoor Reset Programming Unit
29
Start-Up and Shutdown
29
Menu
29
Functional Description
31
Combustion Management Systems
31
Installation Examples
32
Heating Curve Adjustments
36
Connecting the Boiler Control to a LON System
38
General
40
Boiler
42
Dhw
42
Solar
43
Heating Circuit 1, 2 and 3
46
General
48
System Type
48
System Type
49
General/1
49
System with Low Loss Header
52
General/1
52
DHW Heating
52
System with Low Loss Header 04:0 Boiler/2
52
Boiler
55
Dhw
56
Solar
58
Heating Circuit 1, 2 and 3
64
Calling up the Service Level
68
Diagnosis
69
Checking Outputs (Relay Test)
71
Fault Display
72
Fault Codes
72
Corrective Action
80
Continuous Boiler Pump Operation
80
Checking the Outside Temperature Sensor
80
Check Fuse
80
Check Fuses in the External Accessories Connection Box
80
Checking the Boiler Temperature Sensor and Fixed High Limit, DHW Tank Temperature Sensor or Flow Temperature Sensor for the Low Loss Header
81
Replacing the Flow Rate Sensor
82
Extension Kit for Heating Circuit with Mixing Valve
83
Changing the Rotational Direction of the Mixing Valve Motor (if Required)
83
Checking the Vitotronic 200-H (Accessories)
83
External Extensions AM1 (Accessory)
84
Internal Extensions EA1
85
Control Functions
87
Wiring Diagram
90
Burner Program Sequence of Operation
92
Parts List
93
Technical Data
98
Maintenance Record
100
Lighting and Operating Instructions
101

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Viessmann Vitodens 200-W B2HA 530 Manuals

Viessmann Vitodens 200-W B2HA 530 Installation Instructions Manual (195 pages)

Table of Contents

Section 1

Product Documentation

About These Installation Instructions

General Information

Important Regulatory and Installation Requirements

Applicability

Product Information

Mechanical Room

Set-Up

Remove the Boiler Packaging

Prepare Boiler for Mounting

Before Set-Up

Minimum Clearances

Boiler Connections

Preparing the Connections

Wall Mounting

Boiler Stand

Boiler Mounting

Connections

Boiler Connections

Safety Connections

Installing Boiler Safety Devices

Waterside Flow

Installation Examples

System Layout 1-10

Alternative DHW Connection

Boiler in Heating/Cooling

Boiler with Low Water Cut-Off

Venting Connection

Control Connections

Overview of Electrical Connections, Models B2HA 112, 150, 399 and 530

Electrical Connections

Accessing the X3 Plug

Connecting the Low-Loss Header Sensor

Connecting the Outdoor Temperature Sensor

External 0-10 Volt Signal Connection

Connecting a 24VAC Thermostat

Thermostat Connection

Pump Connection

LON Module

Accessory Kit

Closing the Control Unit

Closing the External Accessories Connection Box

Installation Fittings

Lighting and Operating Instructions

Section 2

Table of Contents

Safety, Installation and Warranty Requirements

Diagnostics

?E“ Is Displayed at the Vitotronic 200

?“ Is Displayed at the Vitotronic 200

Viessmann Vitodens 200-W B2HA 530 Service Instructions Manual (104 pages)

Table of Contents

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