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MERLIN 3000
Thermal Dynamics MERLIN 3000 Manuals
Manuals and User Guides for Thermal Dynamics MERLIN 3000. We have
1
Thermal Dynamics MERLIN 3000 manual available for free PDF download: Service Manual
Thermal Dynamics MERLIN 3000 Service Manual (86 pages)
Plasma Cutting Power Supply
Brand:
Thermal Dynamics
| Category:
Power Supply
| Size: 2 MB
Table of Contents
Table of Contents
3
General Information
5
Notes, Cautions and Warnings
5
Important Safety Precautions
5
Publications
6
Note, Attention Et Avertissement
7
Precautions de Securite Importantes
7
Documents de Reference
9
Declaration of Conformity
11
Statement of Warranty
12
Introduction
13
Scope of Manual
13
Section 2 Introduction
13
General Service Philosophy
13
Service Responsibilities
13
Introduction & Description
15
Scope of Manual
15
Section 3 Introduction & Description
15
General Description
15
Specifications & Design Features
15
Theory of Operation
16
Options and Accessories
17
Service Troubleshooting Diagnostics
19
Introduction
19
Periodic Inspection & Procedures
19
System Theory
20
Troubleshooting Guide
22
Test Procedures
27
Repairs & Replacement Procedures
37
Introduction
37
Anti-Static Handling Procedures
37
Parts Replacement - General Information
37
External Parts Replacement
38
Access Panel Parts Replacement
39
Front Panel/Chassis Parts Replacement
39
Rear Panel Parts Replacement
40
Base Assembly Parts Replacement
43
Upper Chassis Parts Replacement
44
Main Heatsink Assembly Parts Replacement
49
Hose Assembly Replacements
51
Parts Lists
55
Introduction
55
Ordering Information
55
External Power Supply Replacement Parts List
56
Access Panel Replacement Parts
57
Front Panel/Chassis Replacement Parts
58
Rear Panel Replacement Parts
60
Base Assembly Replacement Parts
62
Upper Chassis Replacement Parts
64
Main Heatsink Assembly Replacement Parts
66
Power Supply Options and Accessories
68
Appendix I: Input Wiring Requirements
71
Appendix II: Sequence of Operation Block Diagram
72
Appendix III: Typical Mechanized System Cable Connections
73
Appendix IV: Interface Cables for Remote Control (Rc6010) and Standoff Control (Sc11)
74
Appendix V: Cnc Interface
75
Appendix VI: 120 Vac Circuit Diagram
76
Appendix VII: Ladder Diagram - 15 VDC
77
Appendix VIII: Signal Flow Block Diagram
78
Appendix IX: Start Circuit Diargram
79
Appendix X: Current Control / Display Circuit Diagram
80
Appendix XI: Csd (Corner Slowdown) Circuit Diagram
81
Appendix XII: Ok-To-Move Circuit Diagram
82
Appendix XIII: Hose Block Diagram
83
Appendix XIV: System Schematic
84
Appendix XV: Recommended Routine Maintenance Schedule for Liquid Cooled Plasma Cutting Systems
86
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