Sym Jet 100 Manuals

Manuals and User Guides for Sym Jet 100. We have 1 Sym Jet 100 manual available for free PDF download: Service Manual

Sym Jet 100 Service Manual

Sym Jet 100 Service Manual (161 pages)

Brand: Sym | Category: Scooter | Size: 5 MB

Table of Contents

Page Content Index

4
- Service Manual
  1
- Table of Contents
  4
1. General Information 1

8
- General Information
  8
- General Safety
  9
  - General Information
    9
- Service Precautions
  10
- Specifications
  12
- Torque Values
  14
- Cables and Harness Routing
  16
- Troubleshooting
  20
- Lubrication Points
  24
2. Service Maintenance Information

26
- Service Maintenance Information
  26
- Periodical Maintenance Schedule
  27
- Air Cleaner
  28
- Fuel Lines
  28
- Engine Oil Line
  29
- Fuel Filter
  29
- Oil Pump Control Cable
  30
- Battery
  31
  - Battery Removal
    31
- Tire
  31
- Rear Brake Free Play: (Drum Brake Type)
  32
- Brake System Hose
  33
- Type)
  33
- Steering System
  35
- Suspension
  35
- Spark Plug
  36
- Transmission Oil
  36
- Control Cable Lubrication
  37
- Driver Belt
  37
- Ignition Timing
  37
- Throttle Valve Operation
  37
- Carbon Removing for Exhaust Pipe
  38
- Carburetor Idle Speed Adjustment
  38
- Cylinder Compression Pressure Test
  38
- Muffle
  38
- Headlight Adjustment
  39
3. Lubrication System

40
- Lubrication System
  40
  - Precautions in Operation
    41
  - Lubricant
    41
  - Trouble Shooting
    41
  - Oil Pump Removal
    42
  - Oil Pump Installation
    42
  - Oil Pump/Oil Tube Air Bleeding
    43
  - Oil Tank
    44
- Engine Removal
  46
  - Engine Installation
    49
- Cylinder Head/Cylinder/Piston
  50
  - Cylinder Head
    52
- Alternator
  58
7. "V" Type Belt Drive System/Kick-Starter

62
- Maintenance Information
  63
- Trouble Shooting
  63
- Left Crankcase Cover
  64
- Cover
  65
- Installation of the Left Crankcase
  65
- Reassembly of Kick Starter
  65
- Drive Belt
  66
- Movable Driven Pulley
  66
  - Movable Drive Face
    67
- Clutch/Driven Pulley
  71
8. Final Driving Mechanism

76
- Final Driving Mechanism
  76
  - Maintenance Information
    77
  - Troubleshooting
    77
  - Disassembly of Final Driving
    78
  - Mechanism
    78
  - Inspection of Final Driving Mechanism
    79
  - Bearing Replacement
    79
  - Re-Assembly of Final Driving
    79
9. Crankcase/Crankshaft

82
- Crankcase/Crankshaft
  82
  - Maintenance Information
    83
  - Troubleshooting
    83
  - Crankcase Disassembly
    84
  - Crankshaft Removal
    84
  - Crankshaft Inspection
    85
  - Crankcase Installation
    86
10. Fuel System

88
- Fuel System
  88
- Maintenance Information
  89
- Troubleshooting
  89
- Throttle Valve
  90
- Auto By-Starter
  91
- Carburetor Remove
  91
- Float/Float Valve/Jet
  93
- Carburetor Installation
  94
- Flaot Level Inspection
  94
- Reed Valve
  94
- Fuel Pump
  95
- Air Cleaner
  96
11. Brake System

98
- Brake System
  98
- Rear Drum Brake System
  99
- Maintenance Information
  100
- Troubleshooting
  101
- Hydraulic Disc Brake
  102
- Disc Brake - Caliper
  103
- Disc Brake -Air Bleed
  103
- Brake Disc
  104
- Disc Brake - Master Cylinder
  104
  - Rear Drum Brake
    107
Body Overview

110
- Maintenance Information
  111
- Luggage Box
  112
- Side Covers
  112
- 12. Body Cover
  114
- Front Cover
  115
- Front under Spoiler
  116
- Front Inner Box
  117
- Floor Panel
  118
- Front Fender
  118
- Steering Handle Cover
  119
- Under Cover
  120
  - Steering/Front Wheel/Suspension
    122
  - Front Wheel
    125
  - Front Shock Absorber
    129
  - Front Fork
    130
  - Rear Wheel/Suspension
    132
15. Electrical Equipment

136
- Electrical Equipment
  136
- Charging System
  137
- Ignition System
  137
- Maintenance Information
  137
- Starting System
  148
- Oil Level Switch
  150
- Fuel Unit
  151
- Switch/Horn
  152
- Bulb Replacement
  154
  - Headlight/Position Light
    154
  - Electrical Diagram
    158

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