Suzuki DF 30 Manuals

Manuals and User Guides for Suzuki DF 30. We have 2 Suzuki DF 30 manuals available for free PDF download: Service Manual

Suzuki DF 30 Service Manual

Suzuki DF 30 Service Manual (285 pages)

Four Stroke

Brand: Suzuki | Category: Outboard Motor | Size: 14.84 MB

Table of Contents

Foreword Group Index

2
- Table of Contents
  2
- Component Parts and Important Item Illustrations
  3
- How to Use this Manual
  3
- General Information
  5
- General Information
  6
  - General Precautions
    6
  - Identification Number Location
    8
  - Fuel and Oil
    8
    
    Engine Oil
    8
    
    Gasoline Recommendation
    8
  - Engine Break-In
    9
  - Propellers
    10
  - Specifications
    11
  - Service Data
    15
  - Tightening Torque
    22
  - Special Tools
    24
  - Materials Required
    27
- Warning/Caution/Note
  6
Periodic Maintenance 2

28
- Periodic Maintenance Schedule
  
  29
  - Periodic Maintenance Chart
    29
    
    Engine Oil / Engine Oil Filter
    30
    
    Engine Oil Level Check
    30
    
    Engine Oil Change/Filter Replacement
    31
    
    Gear Oil
    33
    
    Lubrication
    34
    
    Spark Plug
    35
    
    Valve Clearance
    36
    
    Idle Speed
    38
    
    Carburetor
    40
    
    External Check
    40
    
    Synchronizing Throttle Valves
    40
    
    Dashpot Adjustment
    42
    
    Breather and Fuel Line
    44
    
    Fuel Filter
    44
    
    Ignition Timing
    44
    
    Propeller / Nut / Cotter Pin
    45
    
    Water Pump / Water Pump Impeller
    45
    
    Anodes and Bonding Wires
    46
    
    Battery
    47
    
    Bolts and Nuts
    48
- Maintenance and Tune-Up Procedures
  
  30
- Oil Pressure
  
  49
- Cylinder Compression
  
  51
Engine Control System

52
- Ignition System
  
  53
  - Function and Failure Symptoms
    53
  - System Components
    53
  - Principles of Operation
    55
  - Ignition Timing Control
    56
- Testing Ignition System
  
  57
- Caution Systems
  
  63
- Removal / Installation
  
  67
  - Flywheel / Battery Charge & Power Source Coil / Ckp Sensor
    67
  - Oil Pressure Switch
    70
Electrical

71
- Battery Charging System
  72
  - Outline
    72
  - Inspection
    73
  - Removal / Installation
    75
- Electric Starter System
  77
  - Outline
    77
  - Troubleshooting
    78
  - Inspection
    80
  - Starter Motor
    83
Fuel System

89
- Fuel Line
  
  90
  - Removal / Installation
    90
  - Fuel Leakage Check Procedure
    91
  - Fuel Hose Connection
    91
  - Recoil Starter
    92
  - General Precaution
    90
- Precaution on Fuel System Service
  
  90
- Carburetors
  
  92
  - Removal
    92
  - Installation
    94
  - Disassembly
    95
  - Cleaning & Inspection
    96
  - Reassembly
    97
- Throttle Control
  
  99
  - Throttle Link
    99
  - Throttle Control Cable
    101
- Fuel Pump
  
  102
  - Removal / Installation
    102
  - Disassembly / Reassembly
    103
  - Inspection
    104
- Fuel Tank
  
  105
  - Disassembly / Reassembly
    105
  - Inspection
    106
- Operation
  
  107
  - Carburetor
    107
  - Accelerator Pump System
    108
Recoil Starter

109
- Removal
  110
- Disassembly
  111
- Inspection
  113
- Reassembly
  114
- Installation
  116
- Neutral Start Interlock (Nsi)
  117
  - Installation/Adjustment
    117
Power Unit

118
- Power Unit
  
  119
  - Removal
    119
  - Iinstallation
    124
- Timing Chain / Tensioner
  
  128
  - Removal
    128
  - Inspection
    130
  - Installation
    131
- Cylinder Head Assembly
  
  134
  - Removal
    134
  - Assembly
    134
  - Disassembly
    136
  - Inspection / Servicing
    138
  - Reassembly
    151
- Cylinder / Crankshaft / Piston
  
  154
  - Disassembly
    154
  - Inspection / Servicing
    157
  - Reassembly
    171
- Thermostat
  
  177
- Operation
  
  178
  - Water Cooling System
    178
  - Engine Lubrication System
    179
MID Unit

180
- Engine Side Cover
  
  181
  - Installation
    181
  - Removal
    181
- Tiller Handle / Handle Bracket
  
  182
  - Removal
    182
  - Installation
    183
  - Tiller Handle Disassembly / Assembly
    183
- Gas Assisted Tilt Cylinder
  
  184
  - Removal
    184
  - Inspection
    185
  - Installation
    186
- Driveshaft Housing and Oil Pan
  
  188
  - Removal
    188
  - Inspection
    191
  - Assembly
    193
- Swivel Bracket, Steering Bracket and Clamp Bracket
  
  199
  - Removal
    199
  - Inspection
    201
  - Reassembly
    202
Power Trim and Tilt

206
- System Wiring Diagram
  
  207
- Service Procedure
  
  208
  - Oil Level
    208
  - Air Bleeding
    208
- Power Trim and Tilt Unit
  
  209
  - Removal
    209
  - Ptt Motor
    210
    
    Removal
    210
    
    Motor Disassembly
    211
    
    Inspection
    212
    
    Motor Assembly
    213
    
    Reassembly
    214
  - Installation
    215
- Ptt Motor Relay
  
  217
- Ptt Switch
  
  218
- Operation
  
  219
  - Components
    219
  - Principles of Operation
    220
  - Lower Unit
    222
Lower Unit

225
- Removal & Disassembly
  
  226
- Pinion Bearing
  
  230
- Inspection
  
  232
  - Propeller
    232
  - Gearcase
    232
  - Gear
    233
  - Propeller Shaft Components
    233
  - Propeller Shaft Bearing Housing
    233
  - Shift Rod and Shift Cam
    234
  - Water Pump and Related Items
    234
  - Driveshaft Bearing Housing
    235
  - Driveshaft
    235
- Assembly & Installation
  
  236
- Trim Tab
  
  246
- Lower Unit Gears-Shimming and Adjustment
  
  247
  - Wire / Hose Routing
    252
    
    Specifications
    270
    
    Service Data
    274
    
    Engine Control and Electrical
    281
    
    Wire Routing
    283

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Suzuki DF 30 Service Manual

Suzuki DF 30 Service Manual (8 pages)

Brand: Suzuki | Category: Outboard Motor | Size: 0.35 MB

Table of Contents

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