Stratasys uPrint Plus Manuals

Manuals and User Guides for Stratasys uPrint Plus. We have 2 Stratasys uPrint Plus manuals available for free PDF download: Service Manual, User Manual

Stratasys uPrint Plus Service Manual (383 pages)

Brand: Stratasys | Category: 3D Printers | Size: 7.71 MB

Table of Contents
4
Safety

10
- Hazard Classifications
  
  10
- Product Safety Symbols
  
  10
- Safety Devices
  
  10
System Overview

12
- What Happens When
  
  13
  - Powering up
    13
  - Powering down
    14
  - Loading Material
    14
  - Building a Part
    14
- Electronics Overview
  
  16
  - Single Board Computer
    17
  - Controller Board
    18
    
    Overview
    18
    
    Voltage Generation
    18
    
    Dual Port Memory Interface
    18
    
    X, Y, Z Axis Control
    18
    
    Material Motor Control
    18
    
    Temperature Control
    18
    
    Liquefier Temperature Control
    19
    
    Actuators, Switches & Optical Sensors
    20
    
    Safety Devices
    20
    
    Controller Board Layout
    20
    
    Reset Button
    21
    
    Dip Switches
    21
    
    Sw2
    21
    
    Sw5
    21
    
    Sw6
    22
    
    Memory
    22
    
    Leds
    22
  - Power Distribution Board (PDB)
    23
    
    Chamber Temperature Control
    24
    
    Test Points and Led's
    24
  - I/O Card
    27
  - Head Board
    28
- Printer Overview
  
  29
- Finding more Information
  
  34
Software

36
- Software Architecture
  
  37
  - Operating System
    37
  - Display Driver
    37
  - Comm Server
    37
  - System Manager
    38
  - Move Compiler
    38
  - Feeder
    38
  - Event/Command Monitor
    38
- Datastatex
  
  39
- Catalystex
  
  40
  - Catalystex Overview
    40
  - Conventional Help File
    40
  - Dynamic Help
    40
- Maracaex Help
  
  41
  - Overview
    41
  - Select a Modeler
    41
  - Modeler States
    41
  - Modeler Setup
    42
  - Configuration
    42
  - Status
    42
    
    Printer Status
    42
    
    Versions
    43
    
    Travel Limits
    43
    
    Filament
    43
    
    Door
    43
    
    Miscellaneous
    43
    
    Setting the Serial Number
    44
  - Materials
    44
    
    Cartridge Information
    44
  - Tip Offset
    44
  - Gantry
    44
    
    Gantry Hysteresis
    44
    
    Part Calibration
    45
  - Temperatures
    45
    
    Temperature Setpoints
    45
  - Outputs
    45
  - Table
    45
  - Get Calibration
    46
  - Send Calibration
    46
  - Get Config
    46
  - Test Parts
    46
  - Reset Password
    46
  - Connect
    47
  - Help
    47
Service Procedures

48
- Maintenance Preparation
  
  50
  - Read These Warnings before Performing Service on Printer
    50
- Required Tools List
  
  51
  - Distributer/Reseller Supplied Tools
    51
  - Supplied by Stratasys
    51
- Pre-Maintenance Procedures
  
  51
- Exterior Components
  
  52
  - Top Panel
    52
  - Side Panels
    54
  - Display Panel
    56
  - Front Panel
    58
  - Door Solenoid
    60
  - Door Sensor
    61
- Electronics Bay Components
  
  62
  - Lower Electronics Bay Cover
    62
  - Upper Electronics Bay Cover
    64
  - Removing the Electronics Bay
    66
  - Electronics Bay Cooling Fan
    68
  - Controller Board
    70
  - Single Board Computer (SBC)
    73
  - Power Distribution I/O Card
    76
  - Power Distribution Board (PDB)
    78
  - Hard Drive
    81
  - Line Filter
    87
  - Circuit Breaker
    89
  - AC Input
    91
  - Power Switch
    93
  - 24VDC Power Supply
    95
  - 5/12VDC Power Supply
    98
  - 120VDC Power Supply
    101
- Head Components
  
  103
  - Head Cooling Fan
    103
  - Toggle Head Assembly
    105
  - Substrate Sensor
    111
  - Z Foam Level Assembly
    114
  - Toggle Sensor
    116
  - Toggle Bar
    118
  - Head Board
    123
  - TC Amp Board
    129
  - Umbilical Hose
    131
  - Material Tubes
    135
  - Umbilical Cable
    136
- XY Table Components
  
  138
  - Y Home Sensor
    138
  - Y EOT (End of Travel) Sensor
    139
  - Motor
    140
  - Y Motor
    147
  - Y Motor Belt
    150
  - Y Drive Rod
    157
  - XY Table
    164
- Z Stage Components
  
  184
  - Z Home Sensor
    184
  - Z EOT (End of Travel) Sensor
    185
  - Chamber Fans
    186
  - Chamber Heaters
    188
  - Thermal Fuses
    192
  - Chamber Thermocouple
    195
  - Z Motor
    196
  - Z Stage
    200
Calibrations & Adjustments

210
- Offset Calibrations
  
  211
  - Adjusting Z Calibration and XY Tip Offset
    211
    
    Z Calibration
    211
  - XY Tip Calibration
    214
  - Part Based Calibration
    216
    
    When to Perform Part Based Calibration
    216
- Tensioning the X & y Drive Belts
  
  246
- Get/Send Calibration Files
  
  250
- XY Table Leveling
  
  252
- Head Alignment Procedure
  
  256
Troubleshooting

268
- User Troubleshooting
  
  269
  - Fault Determination Codes
    270
  - Exporting Printer Configuration (.Cfg) File
    271
  - Cycling Power
    271
  - Diagnosing Loss of Extrusion
    271
  - Clogged Tip
    272
  - Material Jam
    273
  - Recovering from Loss of Extrusion
    275
- Service Troubleshooting
  
  279
- 1 0 How to Use this Guide
  
  279
- 2 0 Code Errors
  
  280
- 3 0 Non-Code Errors
  
  292
  - What Happens During Power up / Boot
    300
- 4 0 Connector Pinouts and Signals
  
  307
  - Umbilical Cable Diagram
    307
  - Umbilical Cable Pinouts
    308
  - Upper Harness
    309
  - Upper Harness Pinouts
    309
  - Lower Harness
    311
  - Lower Harness Pinouts
    312
- Part Quality Troubleshooting
  
  313
  - Embedded Support Strands in Model
    313
  - Brown Streaks (Burn Marks)
    314
  - Loss of Extrusion (LOE)
    315
  - Model Embedded in to Support
    316
  - Moisture in Material
    317
  - Open Seams
    318
  - Part Curling
    319
  - Part Fell over
    320
  - Part Shifting
    321
  - Rough Surface Quality
    322
  - Rough Quality All over
    323
  - Model Strands on Parts
    324
  - Witness Marks
    325
  - Wavy Surface
    326
  - Wavy Parts
    327
  - Under Fill
    328
  - Material Sagging on Curved Parts
    329
  - Fused Layers
    330
  - Z Layers Inconsistent
    331
- Teraterm
  
  332
  - Using Teraterm
    332
  - Teraterm Commands
    335
Preventive Maintenance

344
- Startup Kit Tools
  
  345
- Preventive Maintenance
  
  345
  - Daily
    345
  - Empty the Purge Bucket
    345
  - Inspect the Tip Wipe Assembly
    345
  - Inspect the Tip Shields
    345
  - Remove Debris Buildup
    345
  - Vacuum Build Chamber
    345
  - Clean Door
    345
  - 500 Hour Maintenance
    346
  - Tip Wipe Assembly
    346
  - Tip Shield Replacement
    348
  - Remove Debris from the Filament Present Switch
    351
  - 2000 Hour Maintenance
    352
    
    Tip Replacement and Calibration
    352
    
    Removing Tips
    352
    
    Installing Tips
    354
    
    Tip Calibration
    356
    
    Chamber Light Bar Replacement
    358
Illustrated Parts List

360
- Front Door Area Components
  
  361
- Electronics Bay Components
  
  362
- Head Area Components
  
  364
- XY Table Area Components
  
  367
- Z Stage Area Components
  
  369
- Chamber Heater Area Components
  
  370
- Material Bay
  
  371
- Cables
  
  372
Checklists

374
- Hard Drive Installation Checklist
  
  375
- Toggle Head Assembly Installation Checklist
  
  376
- XY Table Assembly Installation Checklist
  
  377
- Controller Board Checklist
  
  378
- Required Tool List
  
  379
Index

380

Stratasys uPrint Plus User Manual (74 pages)

Personal 3D Printers

Brand: Stratasys | Category: 3D Printers | Size: 5 MB

Legal Notice
2
Table of Contents
3
1 Introduction

5
- How to Use this Guide
  5
- Learn more
  5
- Safety Precautions
  6
2 Overview

7
- Finding more Information
  13
3 Setup

14
4 Operation

23
- Display Panel and Keypad
  23
- System Firmware Overview
  24
- Catalystex Overview
  25
- Processing Your STL File for Printing
  26
- Building a Part
  28
- The Display Panel During Build
  29
- Chamber Lights
  29
- Pausing a Build
  29
- Resuming after Pause
  29
- Canceling a Build
  30
- Removing a Completed Part
  30
- Removing Support Material
  31
- Emptying the Purge Bucket
  31
- Replacing Material for Single Material Bay
  32
- Replacing Material for Dual Material Bays
  33
- Material Bay Leds
  34
- Replacing Material Spools
  34
- Storing Material Spools
  34
- Auto Power down
  36
- Powering off
  36
- Resuming Operations from Standby Mode
  37
- Updating Printer Firmware
  37
5 Maintenance

38
- Startup Kit Tools
  38
- Preventive Maintenance
  38
- Daily
  38
- 500 Hour Maintenance
  39
- Tip Wipe Assembly
  39
- Tip Shield Replacement
  41
- Remove Debris from the Filament Present Switch
  43
- 2000 Hour Maintenance
  45
- Tip Replacement and Calibration
  45
- Chamber Light Bar Replacement
  51
6 Troubleshooting

52
- Fault Determination Codes
  53
- Exporting Printer Configuration (.Cfg) File
  53
- Cycling Power
  54
- Diagnosing Loss of Extrusion
  54
- Clogged Tip
  55
- Material Jam
  56
- Recovering from Loss of Extrusion
  58
7 Support

62
- Registration
  62
- Customer Support
  62
8 Recycling

63
- Removing the Eeproms from the Material Guides
  64
- Removing the Desiccant from the Material Spool
  64
9 Printer Specifications

65
- Physical Specifications
  65
- Facility Specifications
  65
- Workstation Specifications
  66
- Power Specifications
  66
- Environmental Specifications
  66
- Acoustic Specifications
  66
10 Supplemental Information

67
11 Appendix

72
- Uninterruptible Power Supply (UPS) Use and Installation
  72

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More Stratasys Manuals

Stratasys uPrint Plus Manuals

Stratasys uPrint Plus Service Manual (383 pages)

Table of Contents

Safety

Hazard Classifications

Product Safety Symbols

Safety Devices

System Overview

What Happens When

Electronics Overview

Printer Overview

Finding more Information

Software

Software Architecture

Datastatex

Catalystex

Maracaex Help

Service Procedures

Maintenance Preparation

Required Tools List

Pre-Maintenance Procedures

Exterior Components

Electronics Bay Components

Head Components

XY Table Components

Z Stage Components

Calibrations & Adjustments

Offset Calibrations

Tensioning the X & y Drive Belts

Get/Send Calibration Files

XY Table Leveling

Head Alignment Procedure

Troubleshooting

User Troubleshooting

Service Troubleshooting

1 0 How to Use this Guide

2 0 Code Errors

3 0 Non-Code Errors

4 0 Connector Pinouts and Signals

Part Quality Troubleshooting

Teraterm

Preventive Maintenance

Startup Kit Tools

Preventive Maintenance

Illustrated Parts List

Front Door Area Components

Electronics Bay Components

Head Area Components

XY Table Area Components

Z Stage Area Components

Chamber Heater Area Components

Material Bay

Cables

Checklists

Hard Drive Installation Checklist

Toggle Head Assembly Installation Checklist

XY Table Assembly Installation Checklist

Controller Board Checklist

Required Tool List

Index

Stratasys uPrint Plus User Manual (74 pages)

Table of Contents

1 Introduction

2 Overview

3 Setup

4 Operation

5 Maintenance

6 Troubleshooting

7 Support

8 Recycling

9 Printer Specifications

10 Supplemental Information

11 Appendix

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