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3215 SJIII Compact Series
Skyjack 3215 SJIII Compact Series Manuals
Manuals and User Guides for Skyjack 3215 SJIII Compact Series. We have
7
Skyjack 3215 SJIII Compact Series manuals available for free PDF download: Service Manual, Operating Manual, Operation And Installation Manual
Skyjack 3215 SJIII Compact Series Service Manual (132 pages)
DC ELECTRIC SCISSORS
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 9 MB
Table of Contents
Table of Contents
5
Section 1 - Scheduled Maintenance
9
Read and Heed
9
Aerial Platform and Mobile Elevating Work Platform Definition
9
Purpose of Equipment
9
Use of Equipment
9
Manual
9
Service Policy and Warranty
9
Operator Safety Reminders, Warnings and Precautions
9
Maintenance and Inspection Schedule
10
Owner's Annual Inspection Record
10
Replacement Parts
10
Maintenance and Service Safety Tips
10
Hydraulic System & Component Maintenance and Repair
11
Maintenance Hints
12
Railing Maintenance and Repair
12
About this Section
13
Service Bulletins
13
Maintenance and Inspection
13
Maintenance Instructions
13
Owner's Annual Inspection Record
14
Pre-Delivery/Maintenance Inspection Checklist
15
Visual & Daily Maintenance Inspections
16
Manuals
16
Labels
16
Limit Switches
16
Electrical
17
Hydraulic
17
Entrance Side
17
Battery Tray Side
18
Extension Side
19
Hydraulic/Electric Tray Side
21
10 Platform Assembly
22
Powered Extension Control Console (if Equipped)
22
11 Lifting Mechanism
24
Thrust Washer
26
Function Tests
28
Section 2 - Maintenance Tables and Diagrams
29
Specifications and Features
30
Torque Specifications for Fasteners (US)
31
Torque Specifications for Fasteners (Metric)
32
Torque Specifications for Hydraulic Couplings & Hoses
33
Floor Loading Pressure
34
Locally Concentrated Pressure (LCP)
35
Overall Uniform Pressure (OUP)
35
Maximun Platform Capacities (Evenly Distributed)
36
Torque Specifications
37
Section 3 - System Component Identification and Schematics
39
Electrical Symbol Chart
40
Hydraulic Symbol Chart
41
Wire Number and Color Code
42
AC Cord Color Code
43
Hydraulic Schematic Parts List
44
Electrical Component Parts List
46
Hydraulic Manifold and Port Identifications
49
Platform Control Console Wiring Diagram
50
Base Control Console Diagram
51
Base Control Console
52
Scissor Arm Control Cable
53
Limit Switch Assemblies
54
Disc Brake Kits and Torque Specifications
55
Hydraulic Schematic
56
Hydraulic Schematic
57
Main Manifold Harness and Holding Valve Harness
58
Main Manifold Harness and Holding Valve Harness
59
Elevate19 Telematics Harness
60
Electrical Panel
61
Electrical Panel
62
Electrical Panel
63
Control Module and Beeper Diagram
64
Electrial Schematic (Equipped with All Option)
65
Electrial Schematic (Equipped with All Option)
66
Electrical Schematic (Equipped with All Options)
67
Section 4 - Troubleshooting Information
69
Introduction
69
Electrical System
70
All Controls Inoperative
70
All Controls Except for down Function Inoperative
71
All Controls Inoperative from Base Control Console
72
No up Function from Base Control Console
72
Up Function Slow from Base Control Console
73
No down Function from Base Control Console
73
All Controls Inoperative from Platform Control Console
74
No up Function from Platform Controls
74
Up Function Slow from Platform Control Console
75
10 No down Function from Platform Controls
75
11 Steer Only Inoperative
76
12 Right Steer Inoperative
77
13 Left Steer Inoperative
77
14 Drive Only Inoperative
77
15 No Drive or Steer When Platform Fully Lowered
77
16 No Drive or Steer When Platform Elevated
78
17 Platform Drives in Slow Speed Only
78
18 Brake will Not Release
78
19 Forward Drive Function Inoperative
79
20 Reverse Drive Function Inoperative
79
Hydraulic System
80
All Function Inoperative
80
All System Sluggish
80
Platform Drifts down
80
Platform Lifts Slowly
80
Platform Does Not Lift
80
Platform will Not Lower
80
Platform Lowers Slowly (3215 Only)
81
Platform Drives Slow
81
Platform will Not Drive in Forward or Reverse
81
10 Brake(S) will Not Release
81
11 Aerial Platform will Not Hold on a Grade
81
12 Platform Does Not Steer
81
Section 5 - Procedures
83
General
83
Safety and Workmanship
83
Base
84
System Relief Pressure Adjustment
84
Lift Pressure Adjustment
84
Resistor - Voltage Divider
85
Electronic Tilt Switch Setup Procedure
86
Pothole Limit Switch (LS4 & LS5) Replacement and Adjustment
89
Integrated Hub Wheel Replacement
90
Tightening and Torque Recommendations for Hydraulic Couplings and Hoses
96
Battery Maintenance
98
Servicing the Battery
98
Charger Maintenance - Delta-Q
98
Charger Troubleshooting
100
Charger Fault Codes
100
Charger Error Codes
101
Platform
105
Gate Spring Hinge Adjustment
105
Platform Mounting Hardware
106
Scissors - (CE)
107
High Speed Cutout Limit Switches (LS1B), Deceleration Limit Switch (LS7) & Drive Override Limit Switch (LS6) Replacement and Adjustment
107
Ezcal Diagnostic Tool
109
Esc Enter
109
Load Sensing Controller
110
System Checks
110
GP-102 Control Module Pin Reference Chart
111
GP-102 LED Error Codes - Quick Reference Chart
113
LED Error Codes - Code Breakdown Chart
114
Control Module Load Calibration - Code Messages & Definitions
116
Control Module Load Calibration Procedure
120
Curve/Group Codes Chart
123
Load Sensing Controller
124
GP-108 Controller Pin Reference Table
124
Set up the GP-108 Controller
126
Curve/Group Code Chart
126
GP-108 Controller Setup Flowchart
127
GP-108 LED Error Codes - Quick Reference Chart
129
Flash the GP-108 Controller
130
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Skyjack 3215 SJIII Compact Series Service Manual (116 pages)
SJIII Compact Series
Brand:
Skyjack
| Category:
Boom Lifts
| Size: 13 MB
Table of Contents
1 Section 1 Schedule Maintenance Inspections
5
List of Procedures
3
SKYJACK, Page
4
Table of Contents
5
Aerial Platform Definition
6
Purpose of Equipment
6
Use of Equipment
6
Manuals
6
Operator
6
Service Policy and Warranty
6
Optional Accessories
6
Scope of this Manual
7
Operator Safety Reminders
8
Electrocution Hazard
8
Safety Precautions
9
Fall Protection
11
Maintenance and Inspection Schedule
12
Owner's Annual Inspection Record
12
Replacement Parts
12
Maintenance and Service Safety Tips
12
Hydraulic System & Component Maintenance and Repair
13
Maintenance Hints
13
Service and Maintenance
14
About this Section
14
Service Bulletins
14
Maintenance and Inspection
14
Maintenance Instructions
14
Scheduled Maintenance
14
Owner's Annual Inspection Record
15
Maintenance and Inspection Checklist
16
Schedule Maintenance Inspections
16
Scheduled Maintenance Inspections
17
Function Tests
24
Section 2 Maintenance Tables and Diagrams
32
Table of Contents
32
Tables
32
Section 3 System Component Idenification and Schematics
47
Electrical Symbol Chart
48
Hydraulic Symbol Chart
49
Wire Number and Color Code
50
Hydraulic Manifold and Port Identifications
51
Platform Control Console Diagram
56
Base Control Console Diagram
57
Scissor Arm Control Cable
58
Electrical Inverter Option: Schematic & Panel Diagram (ANSI/CSA - Equipped with Timer Cutout Relay)
59
Hydraulic Schematic - Model 3215
60
Hydraulic Schematic - Model 3219
61
Main Manifold Harness and Holding Valve Harness (ANSI/CSA)
62
Main Manifold Harness and Holding Valve Harness (CE)
63
Electrical Panel Diagram (ANSI/CSA)
64
Electrical Panel Diagram (CE)
65
Electrical Panel Diagram (EE Rated)
66
Limit Swtich Assemblies Diagram
67
Horn/Tilt Switch/Flashing Light Diagram
68
Control Module and Beeper Diagram (CE)
69
Electrical Schematic (ANSI/CSA - Equipped with no Options)
70
Electrical Schematic (ANSI/CSA - Equipped with All Options)
71
Electrical Schematic (CE - Equipped with All Options)
72
Electrical Schematic (ANSI/CSA EE Rated - Equipped with no Options)
73
Electrical Schematic (ANSI/CSA EE Rated - Equipped with All Options)
74
Section 4 Troubleshooting Information
75
Introduction
77
All Controls Except for down Function Inoperative
78
All Controls Inoperative
78
Electrical System
78
All Controls Inoperative from Base Control Console
79
All Controls Inoperative from Platform Control Console
79
No Drive or up Function from Platform or Base Controls (CE Only)
79
No down or Reverse Only Function from Platform Controls
80
No up Function from Platform or Base Control Console
80
No up or Forward Only Function from Platform Control Console
80
10 No down Function from Platform or Base Control Console (CE Only)
81
11 No up Function from Base Control Console
81
No down Function from Platform or Base Control Console (ANSI/CSA Only)
81
12 No down Function from Base Control Console
82
13 Platform Lowers Slowly from Platform and Base (3215 Only)
82
14 Platform Does Not Decelerate When Lowering (3215 Only)
82
15 Platform Lifts Slowly from Platform and Base Control Console
82
16 Steer Only Inoperative
82
17 Drive Only Inoperative
82
18 No Drive or Steer When Platform Fully Lowered
83
19 No Drive or Steer When Platform Elevated
83
20 Elevated Drive Speed Does Not Activate
83
21 Work Platform Drives in Slow Speed Only
83
22 Forward Drive Function Inoperative
84
23 Reverse Drive Function Inoperative
84
24 Brake will Not Release
84
25 Two or more Functions at One Time
84
All Functions Inoperative
85
All Functions Sluggish
85
Hydraulic System
85
Platform Does Not Lift
85
Platform Drifts down
85
Platform Lifts Slowly
85
Platform Drives Slow
86
Platform Lowers Slowly
86
Platform will Not Drive in Forward or Reverse
86
Platform will Not Lower
86
10 Brake(S) will Not Release
87
11 Platform Does Not Steer
87
10 Flash Code F11: Not up
88
Flash Code F01: Check HWFS
88
Flash Code F02: Not Ground Mode
88
Flash Code F03: Not Stopped
88
Flash Code F04: Tilted
88
Flash Code F05: Bad Height
88
Flash Code F06: Check Elev
88
Flash Code F08: Check Elev
88
Flash Code F09: Bad Height
88
Flash Code F10: Bad Height
88
11 Flash Code F12: too Many
89
12 Flash Code F13: Low Height Range
89
13 Flash Code F14: Bad Height
89
14 Flash Code F15: Check Elev
89
15 Flash Code F16: Low Elev.open
89
16 Flash Code F17: High Elev.open
89
17 Flash Code F18: Low Elev.close
89
18 Flash Code F19: High Elev.close
90
19 Flash Code F20: Height<>0
90
20 Flash Code F21:Height<>0
90
21 Flash Code F22:Height<>100
90
22 Flash Code F23:Height<>100
90
23 Flash Code F24:Too Many
90
24 Flash Code F25:Check Elev
90
25 Flash Code F26:Check Elev
90
26 Flash Code F27:Bad Height
91
27 Flash Code F30:Bad Heights
91
28 Flash Code F31:Reject Curve
91
29 Flash Code F32:Reject Curve
91
30 Flash Code F33:Reject Curve
91
31 Flash Code F34:Reject Curve
91
32 Flash Code F40:Reject Delta
91
33 Flash Code F42:Low Pressure
92
34 Flash Code F43:High Pressure
92
35 Flash Code F44:Low Pressure
92
36 Flash Code F45:High Pressure
92
37 Flash Code F46:Check Elev
92
38 Flash Code F47:Check Elev
92
Section 5 Procedures
93
General
94
OEM Controller Electronics Information
94
Safety and Workmanship
94
Service and Maintenance
94
OEM Controller Troubleshooting
95
OEM Controller Switch Wiring
96
Base
97
Lift Pressure Adjustment
97
System Relief Pressure Adjustment
97
Electronic Tilt Switch Setup Procedure
98
Tilt Switch Replacement
98
Reprogramming Existing Tilt Switch
100
Test and Verify Tilt Circuit
101
Control Module Pin Reference Chart
102
Load Sensing System - CE
102
LED Error Codes - Quick Reference Chart
103
LED Error Codes - Code Breakdown Chart
104
Hand Held Calibration/Diagnostic Tool Key Functions
106
Control Module Load Calibration - Code Messages & Definitions
107
Control Module Load Calibration Procedure
111
Curve/Group Codes Chart
115
Skyjack 3215 SJIII Compact Series Service Manual (88 pages)
DC electric scissors
Brand:
Skyjack
| Category:
Lifting Systems
| Size: 9 MB
Table of Contents
1 Section 1 Schedule Maintenance Inspections
5
SJIII DC Electric SKYJACK
3
Sjiii 3215 Sjiii
4
Table of Contents
5
Purpose of Equipment
7
Use of Equipment
7
Manuals
7
Operator
7
Service Policy and Warranty
7
Optional Accessories
7
Scope of this Manual
8
Operator Safety Reminders
8
Electrocution Hazard
9
Safety Precautions
10
Maintenance and Inspection Schedule
13
Owner's Annual Inspection Record
13
Replacement Parts
13
Maintenance and Service Safety Tips
13
Hydraulic System & Component Maintenance and Repair
14
Maintenance Hints
14
Service and Maintenance
15
About this Section
15
Service Bulletins
15
Maintenance and Inspection
15
Maintenance Instructions
15
Scheduled Maintenance
15
Owner's Annual Inspection Record
16
Maintenance and Inspection Checklist
17
Schedule Maintenance Inspections
17
Scheduled Maintenance Inspections
18
Function Tests
25
Section 2 Maintenance Tables and Diagrams
33
Table of Contents
33
SJIII DC Electric SKYJACK
39
Sjiii 3215 Sjiii
40
Section 3 System Component Identification and Schematics
41
Electrical Symbol Chart
43
Hydraulic Symbol Chart
44
Wire Number and Color Code
45
Hydraulic Manifold and Port Identifications
46
Base Control Console Diagram
52
Scissor Arm Control Cable
53
Holding Valve & Horn/Flashing Light Harnesses Diagrams
54
Limit Switch Assemblies Diagrams
55
Hydraulic Schematic (Models 3215 & 3219)
57
Main Manifold Harness
58
Electrical Panel Diagram
59
Horn/Tilt Switch/Flashing Light Diagram
60
Electrical Schematic (Equipped with All Options)
61
Section 4 Troubleshooting Information
63
Introduction
65
Electrical System
66
All Controls Inoperative
66
All Controls Except for down Function Inoperative
67
All Controls Inoperative from Base Control Console
67
No up Function from Base Control Console
67
Up Function Slow from Base Control Console
68
No down Function from Base Control Console
68
All Controls Inoperative from Platform Control Console
69
No up Function from Platform Controls
69
Up Function Slow from Platform Control Console
70
10 No down Function from Platform Controls
70
11 Steer Only Inoperative
71
12 Right Steer Inoperative
71
13 Left Steer Inoperative
72
14 Drive Only Inoperative
72
15 No Drive or Steer When Platform Elevated
72
16 Platform Drives in Slow Speed Only
73
17 Brake will Not Release
73
18 Forward Drive Function Inoperative
73
19 Reverse Drive Function Inoperative
73
Hydraulic System
74
All Function Inoperative
74
All System Sluggish
74
Platform Drifts down
74
Platform Lifts Slowly
74
Platform Does Not Lift
74
Platform will Not Lower
74
Platform Lowers Slowly (3215 Only)
75
Platform Drives Slow
75
Platform will Not Drive in Forward or Reverse
75
10 Brake(S) will Not Release
75
11 Platform Does Not Steer
75
Section 5 Procedures
77
General
79
Lift Pressure Adjustment
79
Safety and Workmanship
79
Service and Maintenance
79
System Relief Pressure Adjustment
79
Electronic Tilt Switch Setup Procedure
80
Resistor - Voltage Divider
84
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Skyjack 3215 SJIII Compact Series Operating Manual (108 pages)
DC ELECTRIC SCISSORS
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 10 MB
Table of Contents
Table of Contents
4
Section 1 - about Your Aerial Platform
5
Read and Heed
5
Safety Rules
6
Section 2- Familiarization
13
Familiarization of SJIII Series
13
Component Identification
14
Visual & Daily Maintenance Inspections
18
Function Tests
25
Winching and Towing Procedures
32
Emergency Lowering Procedure
34
Section 3 - Operation
35
General
35
Major Components
36
Major Assemblies
37
Serial Number Nameplate
37
Component Identification
38
Component Identification (Optional Equipment/Attachments)
41
Operator's Responsibility
44
Start Operation
45
Guardrail Folding Procedure
50
Loading/Unloading
52
Moving the Aerial Platform through a Doorway
54
Maintenance Support Procedure
56
Battery Maintenance
57
Battery Maintenance (if Equipped)
60
Section 4 - Tables
63
Section 5- Labels
73
Section 6 - Skyjack Features
106
Skyjack 3215 SJIII Compact Series Operating Manual (104 pages)
DC ELECTRIC SCISSORS
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 22 MB
Table of Contents
Read and Heed
5
Safety Rules
6
Section 2 - Familiarization
11
Component Identification
12
Visual & Daily Maintenance Inspections
16
Function Tests
23
Winching and Towing Procedures
31
Emergency Lowering Procedure
33
Section 3 - Operation
35
Major Components
36
Major Assemblies
37
Component Identification
38
Component Identification (Optional Equipment/Attachments)
41
Operator's Responsibility
43
Start Operation
44
Guardrail Folding Procedure
49
Loading/Unloading
52
Moving the MEWP through a Doorway
54
Maintenance Support Procedure
56
Battery Maintenance
57
Section 4 - Tables
61
Table 4.2 Owner's Annual Inspection Record
62
Table 4.3A Specifications and Features
63
Table 4.3B Specifications and Features
64
Table 4.4 Maximum Platform Capacities (Evenly Distributed)
65
Table 4.5 Floor Loading Pressure
66
Table 4.6 Maintenance and Inspection Schedule
68
Table 4.7 Operator's Checklist
69
Section 5 - Labels
71
Skyjack 3215 SJIII Compact Series Operating Manual (32 pages)
Brand:
Skyjack
| Category:
Lifting Systems
| Size: 0 MB
Table of Contents
Table of Contents
3
Section 1 - Introduction
7
Purpose of Equipment
7
Use of Equipment
7
Warnings
7
Description
7
Operator Warnings
8
Specifications and Features
9
Standard Features and Optional Equipment
10
Work Platform Major Component Identification
11
Operating Controls Identification
13
Base Controls
13
Electrical Panel
13
Emergency Battery Disconnect Switch
13
Base Control Box
13
Platform Controls
14
Operators's Control Box
14
Powered Extension Platform Control Box
14
Identification and Operation of Safety Devices
15
Operator Qualifications
16
Operating Procedures
17
Set-Up Procedure
17
Section 2 - Operation
18
Prestart Checks
18
Start and Operation
19
Emergency Lowering System
21
Shutdown Procedure
21
Winching and Towing Procedures
22
Battery Service and Charging Procedures
24
Battery Charger Operation
25
Battery Charger 2.1
25
Battery Charger 2.2
26
Battery Charger 2.3
27
Skyjack 3215 SJIII Compact Series Operation And Installation Manual (36 pages)
SECONDARY GUARDING LIFT ENABLE & SHROUD
Brand:
Skyjack
| Category:
Safety Equipment
| Size: 2 MB
Table of Contents
Table of Contents
5
Section 1 - Operating Instructions
6
Familiarization
6
Operation
6
Daily Test
6
Section 2 - Labels
7
Section 3 - Kit Components
8
Section 4 - before You Start
10
Machine Preparation
10
Tools Needed
10
Section 5 - Procedures
11
Section 6 - Schematics
25
Section 7 - Testing
34
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