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SJIII Compact 3219
Skyjack SJIII Compact 3219 Manuals
Manuals and User Guides for Skyjack SJIII Compact 3219. We have
3
Skyjack SJIII Compact 3219 manuals available for free PDF download: Maintenance & Parts Manual, Service Manual
Skyjack SJIII Compact 3219 Maintenance & Parts Manual (207 pages)
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 17.05 MB
Table of Contents
Table of Contents
3
Section 1 - about Your Aerial Platform
5
Aerial Platform Definition
5
Purpose of Equipment
5
Use of Equipment
5
Manuals
5
Operator
5
Service Policy and Warranty
5
Optional Accessories
5
Scope of this Manual
6
Operator Safety Reminders
7
Electrocution Hazard
7
Safety Precautions
8
Section 2 List of Tables
11
Table 2.1A Specifications and Features - ANSI/CSA
12
Table 2.1B Specifications and Features - as
14
Table 2.1C Specifications and Features - CE
16
Table 2.2 Owner's Annual Inspection Record
18
Table 2.3A Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA
19
Table 2.3B Maximum Platform Capacities (Evenly Distributed) - as
20
Table 2.3C Maximum Platform Capacities (Evenly Distributed) - CE
21
Table 2.4A Floor Loading Pressure - ANSI/CSA
22
Table 2.4B Floor Loading Pressure - as
24
Table 2.4C Floor Loading Pressure - CE
26
Table 2-5A General Maintenance and Inspection Schedule - ANSI/CSA
28
Table 2-5B General Maintenance and Inspection Schedule - as
29
Table 2-5C General Maintenance and Inspection Schedule - CE
30
Table 2-6A Operator's Checklist - ANSI/CSA
31
Table 2-6B Operator's Checklist - as
32
Table 2-6C Operator's Checklist - CE
33
Section 3 System Component Identification and Schematics
34
Table of Contents
34
Section 4 Troubleshooting Information
69
Introduction
70
1. All Controls Inoperative
71
2. All Controls Inoperative from Platform
71
3. Lift and Drive Inoperative from Platform Controls
72
4. no down or Reverse Only Function from Platform Controls
72
5. no up or Forward Only Function from Platform Controls
72
6. no up Function from Platform or Base Controls
72
10. Steer Only Inoperative
73
11. Drive Only Inoperative
73
12. no Drive or Steer When Platform Fully Lowered (All Machines)
73
7. no down Function from Platform Controls (CE Machines Only)
73
8. no down Function from Platform Controls
73
9. Platform Lifts Slow from Platform Controls and Base Controls
73
13. no Drive or Steer When Platform Elevated (All Machines)
74
14. no Drive or Steer from Platform (Machines with Powered Platform Only)
74
15. Right Steer Inoperative (Machines with a Powered Platform)
74
16. Left Steer Inoperative (Machines with a Powered Platform)
74
17. no Elevated Drive Function
75
18. Work Platform Drives in Slow Speed Only
75
19. Forward Drive Function Inoperative
75
20. Reverse Drive Function Inoperative
75
21. Brake will Not Release
75
22. Lift up Inoperative from Base Controls
76
23. Lift down Inoperative from Base Controls
76
24. Two or more Functions at One Time
76
25. Powered Platform Extension will Not Extend or Retract
76
26. Powered Extension Platform will Not Extend
76
27. Powered Extension Platform will Not Retract
77
28. High/Low Torque Inoperative
77
1. All Functions Inoperative
78
2. Platform Drifts down
78
3. Platform Lifts Slowly
78
4. Platform Does Not Lift
78
5. Platform will Not Lower
78
6. Platform Drives Slow
78
7. Platform will Not Drive in Forward or Reverse
78
8. Brake(S) will Not Release
78
11. Platform Does Not Steer
79
12. All Systems Sluggish
79
13. Power Extension Platform will Not Extend or Retract
79
14. High/Low Torque Inoperative
79
9. Brake(S) will Not Release (Machines with Integral Brakes)
79
Section 5 Maintenance and Service
80
General Maintenance Hints
81
Maintenance and Inspection Schedule
81
Operators Responsibility for Maintenance
81
Owners Annual Inspection Record
81
Hydraulic System and Component Maintenance and Repair
82
System and Lift Pressure Adjustments
85
OEM Joystick Electronics Information
86
OEM Joystick - Troubleshooting Procedures
87
Table of Contents
91
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Skyjack SJIII Compact 3219 Maintenance & Parts Manual (221 pages)
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 20.93 MB
Table of Contents
Table of Contents
3
Ection 1 - about Your Aerial Platform
5
Purpose of Equipment
5
Erial Platform Definition
5
Use of Equipment
5
Manuals
5
Operator
5
Service Policy and Warranty
5
Optional Ccessories
5
Scope of this Manual
6
Operator Safety Reminders
7
Electrocution Hazard
7
Safety Precautions
8
Ection 2 List of Tables
11
Able 2.1A Specifications and Features - ANSI/CSA
12
Ection 2 - List of Tables
12
Able 2.1B Specifications and Features - as
14
Able 2.1C Specifications and Features - CE
16
Able 2.2 Owner's Annual Inspection Record
18
Able 2.3A Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA
19
Able 2.3B Maximum Platform Capacities (Evenly Distributed) - as
20
Able 2.3C Maximum Platform Capacities (Evenly Distributed) - CE
21
Able 2.4A Floor Loading Pressure - ANSI/CSA
22
Able 2.4B Floor Loading Pressure - as
24
Able 2.4C Floor Loading Pressure - CE
26
Able 2-5A General Maintenance and Inspection Schedule - ANSI/CSA
28
Able 2-5B General Maintenance and Inspection Schedule - as
29
Able 2-5C General Maintenance and Inspection Schedule - CE
30
Able 2-6A Operator's Checklist - ANSI/CSA
31
Able 2-6B Operator's Checklist - as
32
Able 2-6C Operator's Checklist - CE
33
Ection 4 Troubleshooting Information
88
Introduction
89
All Controls Inoperative
90
Electrical Ystem
90
No down Function from Platform Controls (CE Machines Only)
92
Lowering Warning System Inoperative (CE Machines Only)
93
Platform Does Not Decelerate When Lowering
93
Platform Lifts Slow from Platform Controls and Base Controls
93
Platform Lowers Slowly from Platform & Base
93
Drive Only Inoperative
94
No Drive or Steer When Platform Elevated (All Machines)
94
No Drive or Steer When Platform Fully Lowered (All Machines)
94
No Elevated Drive Function
94
Steer Only Inoperative
94
Brake will Not Release
95
Forward Drive Function Inoperative
95
Lift down Inoperative from Base Controls
95
Lift up Inoperative from Base Controls
95
Reverse Drive Function Inoperative
95
Two or more Functions at One Time
95
All Functions Inoperative
96
Hydraulic Ystem
96
Platform Does Not Lift
96
Platform Drifts down
96
Platform Lifts Slowly
96
Platform Lowers Slowly
96
Brake(S) will Not Release
97
Platform will Not Drive in Forward or Reverse
97
Ection 5 Maintenance and Ervice
98
General Maintenance Hints
99
Maintenance and Inspection Schedule
99
Perators Responsibility for Maintenance
99
Wners Annual Inspection Record
99
Hydraulic System and Component Maintenance and Repair
100
System and Lift Pressure Adjustments
103
EM Joystick Electronics Information
104
EM Joystick - Troubleshooting Procedures
105
Table of Contents
109
Skyjack SJIII Compact 3219 Service Manual (116 pages)
SJIII Compact Series
Brand:
Skyjack
| Category:
Boom Lifts
| Size: 13.21 MB
Table of Contents
1 Section 1 Schedule Maintenance Inspections
5
List of Procedures
3
SKYJACK, Page
4
Table of Contents
5
Aerial Platform Definition
6
Purpose of Equipment
6
Use of Equipment
6
Manuals
6
Operator
6
Service Policy and Warranty
6
Optional Accessories
6
Scope of this Manual
7
Operator Safety Reminders
8
Electrocution Hazard
8
Safety Precautions
9
Fall Protection
11
Maintenance and Inspection Schedule
12
Owner's Annual Inspection Record
12
Replacement Parts
12
Maintenance and Service Safety Tips
12
Hydraulic System & Component Maintenance and Repair
13
Maintenance Hints
13
Service and Maintenance
14
About this Section
14
Service Bulletins
14
Maintenance and Inspection
14
Maintenance Instructions
14
Scheduled Maintenance
14
Owner's Annual Inspection Record
15
Maintenance and Inspection Checklist
16
Schedule Maintenance Inspections
16
Scheduled Maintenance Inspections
17
Function Tests
24
Section 2 Maintenance Tables and Diagrams
32
Table of Contents
32
Tables
32
Section 3 System Component Idenification and Schematics
47
Electrical Symbol Chart
48
Hydraulic Symbol Chart
49
Wire Number and Color Code
50
Hydraulic Manifold and Port Identifications
51
Platform Control Console Diagram
56
Base Control Console Diagram
57
Scissor Arm Control Cable
58
Electrical Inverter Option: Schematic & Panel Diagram (ANSI/CSA - Equipped with Timer Cutout Relay)
59
Hydraulic Schematic - Model 3215
60
Hydraulic Schematic - Model 3219
61
Main Manifold Harness and Holding Valve Harness (ANSI/CSA)
62
Main Manifold Harness and Holding Valve Harness (CE)
63
Electrical Panel Diagram (ANSI/CSA)
64
Electrical Panel Diagram (CE)
65
Electrical Panel Diagram (EE Rated)
66
Limit Swtich Assemblies Diagram
67
Horn/Tilt Switch/Flashing Light Diagram
68
Control Module and Beeper Diagram (CE)
69
Electrical Schematic (ANSI/CSA - Equipped with no Options)
70
Electrical Schematic (ANSI/CSA - Equipped with All Options)
71
Electrical Schematic (CE - Equipped with All Options)
72
Electrical Schematic (ANSI/CSA EE Rated - Equipped with no Options)
73
Electrical Schematic (ANSI/CSA EE Rated - Equipped with All Options)
74
Section 4 Troubleshooting Information
75
Introduction
77
All Controls Except for down Function Inoperative
78
All Controls Inoperative
78
Electrical System
78
All Controls Inoperative from Base Control Console
79
All Controls Inoperative from Platform Control Console
79
No Drive or up Function from Platform or Base Controls (CE Only)
79
No down or Reverse Only Function from Platform Controls
80
No up Function from Platform or Base Control Console
80
No up or Forward Only Function from Platform Control Console
80
10 No down Function from Platform or Base Control Console (CE Only)
81
11 No up Function from Base Control Console
81
No down Function from Platform or Base Control Console (ANSI/CSA Only)
81
12 No down Function from Base Control Console
82
13 Platform Lowers Slowly from Platform and Base (3215 Only)
82
14 Platform Does Not Decelerate When Lowering (3215 Only)
82
15 Platform Lifts Slowly from Platform and Base Control Console
82
16 Steer Only Inoperative
82
17 Drive Only Inoperative
82
18 No Drive or Steer When Platform Fully Lowered
83
19 No Drive or Steer When Platform Elevated
83
20 Elevated Drive Speed Does Not Activate
83
21 Work Platform Drives in Slow Speed Only
83
22 Forward Drive Function Inoperative
84
23 Reverse Drive Function Inoperative
84
24 Brake will Not Release
84
25 Two or more Functions at One Time
84
All Functions Inoperative
85
All Functions Sluggish
85
Hydraulic System
85
Platform Does Not Lift
85
Platform Drifts down
85
Platform Lifts Slowly
85
Platform Drives Slow
86
Platform Lowers Slowly
86
Platform will Not Drive in Forward or Reverse
86
Platform will Not Lower
86
10 Brake(S) will Not Release
87
11 Platform Does Not Steer
87
10 Flash Code F11: Not up
88
Flash Code F01: Check HWFS
88
Flash Code F02: Not Ground Mode
88
Flash Code F03: Not Stopped
88
Flash Code F04: Tilted
88
Flash Code F05: Bad Height
88
Flash Code F06: Check Elev
88
Flash Code F08: Check Elev
88
Flash Code F09: Bad Height
88
Flash Code F10: Bad Height
88
11 Flash Code F12: too Many
89
12 Flash Code F13: Low Height Range
89
13 Flash Code F14: Bad Height
89
14 Flash Code F15: Check Elev
89
15 Flash Code F16: Low Elev.open
89
16 Flash Code F17: High Elev.open
89
17 Flash Code F18: Low Elev.close
89
18 Flash Code F19: High Elev.close
90
19 Flash Code F20: Height<>0
90
20 Flash Code F21:Height<>0
90
21 Flash Code F22:Height<>100
90
22 Flash Code F23:Height<>100
90
23 Flash Code F24:Too Many
90
24 Flash Code F25:Check Elev
90
25 Flash Code F26:Check Elev
90
26 Flash Code F27:Bad Height
91
27 Flash Code F30:Bad Heights
91
28 Flash Code F31:Reject Curve
91
29 Flash Code F32:Reject Curve
91
30 Flash Code F33:Reject Curve
91
31 Flash Code F34:Reject Curve
91
32 Flash Code F40:Reject Delta
91
33 Flash Code F42:Low Pressure
92
34 Flash Code F43:High Pressure
92
35 Flash Code F44:Low Pressure
92
36 Flash Code F45:High Pressure
92
37 Flash Code F46:Check Elev
92
38 Flash Code F47:Check Elev
92
Section 5 Procedures
93
General
94
OEM Controller Electronics Information
94
Safety and Workmanship
94
Service and Maintenance
94
OEM Controller Troubleshooting
95
OEM Controller Switch Wiring
96
Base
97
Lift Pressure Adjustment
97
System Relief Pressure Adjustment
97
Electronic Tilt Switch Setup Procedure
98
Tilt Switch Replacement
98
Reprogramming Existing Tilt Switch
100
Test and Verify Tilt Circuit
101
Control Module Pin Reference Chart
102
Load Sensing System - CE
102
LED Error Codes - Quick Reference Chart
103
LED Error Codes - Code Breakdown Chart
104
Hand Held Calibration/Diagnostic Tool Key Functions
106
Control Module Load Calibration - Code Messages & Definitions
107
Control Module Load Calibration Procedure
111
Curve/Group Codes Chart
115
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