Simplicity AGCO Allis 2000 Series Manuals

Manuals and User Guides for Simplicity AGCO Allis 2000 Series. We have 1 Simplicity AGCO Allis 2000 Series manual available for free PDF download: Service & Repair Manual

Simplicity AGCO Allis 2000 Series Service & Repair Manual

Simplicity AGCO Allis 2000 Series Service & Repair Manual (312 pages)

Brand: Simplicity | Category: Lawn Mower | Size: 9 MB

Table of Contents

1 General Information

3
- Table of Contents
  3
- Model Configuration
  4
- Models Covered
  4
- Model Identification
  4
- Mower Decks
  5
- About this Manual
  6
- Introduction
  6
- Manual Content
  6
- General Safety
  7
- Operation
  7
- Slope Operation
  8
- Dos and Don'ts
  8
- Do Not
  8
- Children
  8
- Transporting and Storage
  8
- Warnings and Labels
  8
- Fuel Handling
  9
- Personal Protective Equipment
  9
- Proper Tool Use
  9
- Service and Maintenance
  9
- Exhaust
  10
- Battery
  10
- Elevation of Unit
  10
- Electrical System
  10
- Work Area
  11
- Compressed Air
  11
- Lubricants
  11
- General Servicing
  11
- Cleaning
  12
- Electrical Parts
  12
- Inspection
  12
- Belts and Pulleys
  12
- Removal
  12
- General Repair Information
  12
- Bearings and Bushings
  12
- Lubrication
  12
- Introduction
  12
- Fasteners and Hardware
  13
- Genuine Replacement Parts
  13
- Paint
  13
- Required Tools and Equipment
  13
- Systems Checks
  13
- Torque Specifications
  17
3 Maintenance

25
- All Models
  29
- Changing Transmission Fluid and Filter
  29
- Check Tire Pressures
  29
- Check Transmission (Hydraulic System) Oil Level
  29
- Maintenance Procedures - All Models
  29
- Check Mower Deck Gear Box Oil
  30
- Servicing the Mower Blades
  30
- Blade Brake Check
  31
- Lubrication
  32
- Checking the Battery Fluid
  34
- Cleaning the Battery and Cables
  34
- Check Antifreeze Level (Liquid Cooled Engine Models)
  35
- Check/Change Air Filter
  35
- Maintenance - Gas Engine Models
  35
- Oil and Filter Change
  35
- Change Antifreeze (Liquid Cooled Engine Models)
  36
- Fuel Filter
  36
- Fuel Filter
  37
- Maintenance - Diesel Engine Models
  37
- Prime Fuel System
  37
- Change Antifreeze
  38
- Check Antifreeze Level
  38
- Check/Change Air Filter
  38
- Clean Radiator Screen
  38
- Oil and Filter Change
  38
4 Adjustments

39
- Brake Linkage Adjustment
  40
- Brake Switch Adjustment
  40
- Brake System
  40
- Cruise Control Lever Tension Adjustment
  41
- Differential Lock Cable Adjustment
  41
- Drive System
  41
- Neutral Adjustment
  42
- PTO Clutch Adjustment
  43
- Leveling
  44
- Mower Deck
  44
- Gauge Wheel Adjustment (54" Mower Only)
  45
- Pulley Stop Adjustment
  45
- Idler Pulley Adjustment (60" Mower Only)
  46
- Roller Bracket Adjustment (60" Mower Only)
  46
6 Common Service Procedures

53
- Mower Deck Removal and Installation
  54
- Removing the Mower Deck
  54
- Installing the Mower Deck
  55
- Mower Blade Removal and Installation
  56
- Elevating Rear End for Safe Service
  57
- Elevating the Tractor
  57
- Elevating Front End for Safe Service
  58
- Front Wheel Removal and Installation
  59
- Rear Wheel Removal and Installation
  59
- Wheel Bearing Replacement
  59
- Wheel Service
  59
- Battery
  60
- Battery Service
  60
- Charging System
  67
- Burnishing the Clutch
  68
- PTO Clutch Service
  68
7 Electrical System Service

69
- General Information
  70
- Section Contents
  70
- System Description
  70
- Principles of Operation
  71
- Safety Interlock System
  71
- Checking out the System
  72
- Linear Circuit Diagrams
  83
- Component Location and Replacement
  86
- Dashboard Components
  86
- Troubleshooting
  93
- Check/Clean Ground Cable
  102
- Check/Clean Wires and Connectors
  102
- Component Tests
  102
- Battery Tests
  103
- Charging Voltage Check
  104
- Isolated Battery Voltage Check
  104
- Preheat Timer Test
  105
- Glow Plug Relay Test
  106
- Ignition Switch Tests
  106
- PTO Switch Test
  108
- Accessory Power Connector Test
  109
- Cruise Control Switch Test
  109
- Brake Pedal Switch Tests
  110
- Height of Cut Switch Test
  110
- Seat Switch Safety Interlock Test
  111
- Seat Switch Test
  111
- Alternator
  112
- Circuit Breaker Test
  112
- Fuel Solenoid Test
  112
- Headlight Switch Test
  112
- PTO Clutch
  112
- Voltage Regulator
  112
- Fuel Level Sensor Test
  113
- Fuel Level Signal Test
  113
8 Power Steering Service

115
- Front Axle and Steering Group
  117
- Tilt Assembly
  119
- Checking Operation
  120
- Preliminary Checks
  120
- Remove and Replace
  120
- Steering Wheel Replacement
  120
- Testing Steering Cylinder
  120
- Steering Tilt Assembly Installation
  121
- Steering Tilt Assembly Removal
  121
- Hydraulic Steering Unit Installation
  122
- Hydraulic Steering Unit Removal
  122
- Steering Cylinder Installation
  123
- Steering Cylinder Removal
  123
- Front Spindles - Installation
  124
- Front Spindles - Removal
  124
- Front Axle Removal and Installation
  125
9 Drive Control Service

127
- Two Speed Control Group
  131
- Basic Checks
  134
- Introduction
  134
- Remove and Replace
  134
- Cruise Control Disassembly/Assembly
  135
- General Drive Control Service
  135
- Cruise Control Switch Adjustment
  136
- Speed Pedal Disassembly/Assembly
  137
- Differential Lock Pedal Replacement
  138
10 U-Type Hydrostatic Unit Service

139
- Exploded View Diagrams
  140
- General
  142
- Hydraulic Fluid Recommendations
  142
- Safety Rules
  142
- Specific
  142
- Specifications
  142
- System Description
  143
- General
  145
- Test Procedure
  145
- Testing
  145
- Troubleshooting
  146
- Assembling Pump and Transaxle
  147
- Separating Pump and Transaxle
  147
- Disassembly, Repair, and Reassembly
  148
- Major Disassembly and Repair
  149
- Reassembly
  151
12 Brake System Service

163
- Brake Control and Parking Brake Group
  165
- Brake Caliper and Disc Replacement
  166
- Brake Linkage Service
  168
- Brake Pedal Assembly Replacement
  169
- Parking Brake Assembly Replacement
  170
13 Engine Removal & Installation

171
- 13 Engine Removal & Installation
  173
- Engine Removal
  182
- General
  182
- 13 Engine Removal & Installation
  186
- Engine Installation
  186
- Engine Removal
  190
- General
  190
- Engine Installation
  202
- Engine Removal
  202
14 Hood, Dash, & Foot Rest Service

207
- Heat Shield (Gas Engine Models)
  211
- Hood Installation
  212
- Hood Disassembly
  213
- Bumper Replacement
  214
- Dashboard Removal
  214
- Dashboard Replacement
  215
15 Seat Deck & Fuel Tank Service

217
- Seat Deck Group
  219
- Fuel Tank Group
  221
- Seat Deck Installation
  222
- Seat Deck Removal
  222
- Seat Pan Replacement
  224
- Seat Replacement
  224
- Seat Slide Rail Replacement
  225
- Tail Light Bezel Replacement
  225
- Seat Cover Replacement
  226
- Seat Switch Replacement
  226
- Fuel Tank Replacement
  227
- Fuel Level Sensor Replacement
  228
16 Pto Clutch Service

229
- PTO Clutch Removal
  234
- PTO Clutch Installation
  236
- Idler Pulley Replacement
  238
- PTO Belt Replacement
  238
- PTO Drive Replacement
  239
- PTO Clutch Electrical Tests
  240
18 Mower Deck Service

245
- 48" Mower Deck - Housing, Covers & Gauge Wheel Group
  246
- 48" Mower Drive, Belt, Arbor & Blade Group
  248
- 48" Mower Roller Bar Group (SN 1 to 59999)
  250
- 48" Mower Baffle & Inner Roller Group
  254
- 48" Mower Height Adjust & Hitch Group
  256
- 48" Mower Baffle Group (Export Models)
  260
- 54" Mower Housing, Cover & Gauge Wheel Group
  262
- 54" Mower Drive, Belt, Arbor & Blade Group
  264
- 54" Mower Roller Bar Group
  266
- 54" Mower Height Adjust & Hitch Group
  268
- 60" Mower Housing, Cover & Gauge Wheel Group
  270
- 60" Mower Drive, Belt, Arbor & Blade Group
  272
- 60" Mower Roller Bar Group (SN 1 to 59999)
  274
- 60" Mower Baffle & Inner Roller Group
  278
- 60" Mower Height Adjust & Hitch Group
  280
- 60" Mower Deflector & Stone Guard Group
  282
- 60" Mower Baffles (Export Models)
  284
- Drive Shaft - SERVICE PARTS
  286
- Gearbox - SERVICE PARTS
  288
- Arbor Removal & Installation
  290
- Arbor Service
  290
- Idler Pulley Replacement
  290
- Mower Adjustments
  290
- Mower Belt Replacement
  290
- Mower Blade Service
  290
- Mower Deck Removal and Installation
  290
- Arbor Disassembly
  291
- Arbor Assembly
  292
- Drive Shaft and Gearbox Service
  293
- Drive Shaft Assembly
  293
- Drive Shaft Disassembly
  293
- Drive Shaft Removal & Installation
  293
- Gearbox Assembly
  294
- Gearbox Disassembly
  294
- Implement Lift Group (Gas Engine Models)
  297
- Implement Lift Group (Diesel Engine Models)
  299
- General
  300
- Lift Control Valve Replacement
  300
- Lift Pedal Assembly Replacement
  301
- Lift Cylinder Replacement
  302
- Lift Shaft Assembly Replacement
  302
- Components
  307
- Hose Connections
  307
- Flow
  308
- Disassembly
  309
- Reassembly
  310

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