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SIMOTICS DP 1PC134
Siemens SIMOTICS DP 1PC134 Manuals
Manuals and User Guides for Siemens SIMOTICS DP 1PC134. We have
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Siemens SIMOTICS DP 1PC134 manual available for free PDF download: Operating Instructions Manual
Siemens SIMOTICS DP 1PC134 Operating Instructions Manual (120 pages)
Low-voltage crane motors
Brand:
Siemens
| Category:
Engine
| Size: 4.21 MB
Table of Contents
Introduction
3
Table of Contents
5
1 Introduction
11
About These Instructions
11
Compiling Personal Documents
11
2 Safety Instructions
13
Information for the Nominated Person in Control of the Electrical Installation
13
The 5 Safety Rules
13
Qualified Personnel
14
Safe Handling
14
Electromagnetic Fields When Operating Electrical Power Engineering Installations
16
Electrostatic Sensitive Devices
16
Processes that Generate High Levels of Electrostatic Charge
17
Electromagnetic Compatibility
18
Interference Immunity
18
Interference Voltages When Operating the Converter
18
Special Designs and Construction Versions
18
3 Description
19
Area of Application
19
CE Marking
19
IE2 Marking
20
Operating UL-Certified Machines with a Converter
20
Rating Plates
20
Installation
22
Machine Design
22
Cooling and Ventilation
22
Motors with a Fan
23
Machines Without a Fan
24
Bearings
24
Balancing
25
Types of Construction/Method of Installation
25
Degree of Protection
26
Environmental Conditions
26
Optional Built-On and Built-In Accessories
27
Paint Finish
27
4 Preparing for Use
29
Safety-Related Aspects to Consider When Configuring the Plant
29
Observing the Operating Mode
29
Delivery
29
Transport and Storage
30
Types of Construction on the Rating Plate
31
Storage
31
Bearing Lifetime
32
Ensure Adequate Cooling
33
Noise Emission
35
Converter Operation
35
Parameterizing the Converter
35
Converter Input Voltage
36
Reducing Bearing Currents During Operation with Converter (Low Voltage)
36
Insulated Bearings When Operated with a Converter
38
5 Assembly
41
Preparing for Installation
41
Requirements for Installation
41
Insulation Resistance
42
Insulation Resistance and Polarization Index
42
Testing the Insulation Resistance and Polarization Index
43
Installing the Machine
46
Safety Instructions for Installation
46
Balancing
47
Mounting and Withdrawing Output Transmission Elements
48
Foot Mounting
48
Aligning and Fixing the Machine
49
Measures for Alignment and Mounting
49
Flatness of the Supporting Surfaces for Conventional Motors
50
6 Electrical Connection
51
Connecting the Machine
52
Selecting Cables
52
Terminal Box
52
Terminal Marking
53
Circuit Diagram Inside the Terminal Box Cover
53
Direction of Rotation
53
Versions
54
Protruding Connection Cables
54
Connecting Protruding Cables
54
Connection With/Without Cable Lugs
55
Minimum Air Clearances
55
Cable Glands
56
Tightening Torques
57
Cable Entries, Sealing Plugs and Thread Adapters
57
Connecting the Grounding Conductor
57
Grounding Connection Type
58
Minimum Surface Area of Grounding Conductor
58
Size of Grounding Conductor Screw
59
Connecting the Temperature Sensor/Anti-Condensation Heater
59
Connecting Optional Integrated Devices and Equipment
59
Conductor Connection
60
Type of Conductor Connection
61
Connecting Converters
61
Final Checks
62
7 Commissioning
63
Measures before Commissioning
63
Checks to be Carried out Prior to Commissioning
63
Mechanical Checks
64
Insulation Resistance and Polarization Index
65
Testing the Insulation Resistance and Polarization Index
66
Testing the Cooling of the Machine
69
Commissioning an External Fan
69
Further Documents
70
Setpoint Values for Monitoring the Bearing Temperature
70
Switching on
71
Measures Required for Commissioning and Test Operation
71
8 Operation
73
Safety Instructions for Operation
73
Safety Instructions Relating to Ventilation and Cooling
76
Switching on with the Anti-Condensation Heating Active
77
Switching on the Machine
77
Switch off the External Fan
77
Switching on Again after an Emergency Switching-Off
77
Stoppages
78
Avoidance of Damage to Rolling Bearings During Stoppages
79
Decommissioning the Machine
79
Re-Commissioning the Machine
79
Faults
79
Inspections in the Event of Faults
79
Electrical Faults
80
Mechanical Faults
81
Rolling Bearing Faults
81
Faults at the External Fan
82
Deactivating
82
9 Maintenance
83
Preparation and Notes
83
North American Market (Optional)
83
Touch up any Damaged Paintwork
84
Inspection and Maintenance
84
Safety Instructions for Inspection and Maintenance
84
Inspections in the Event of Faults
85
First Inspection after Installation or Repair
86
Main Inspection
86
Assessing the Rolling Bearings
87
Maintenance Intervals
87
Re-Greasing
88
Cleaning
89
Insulation Resistance and Polarization Index
90
Servicing the External Fan
90
Corrective Maintenance
91
Rolling Bearings
92
Bearing Bushes
93
Fitting the Bearing Cartridges
93
Installing Rolling Bearings
93
Mounting Dimension "X
95
Fan
95
Metal Fan Disassembly
96
Mounting Fans
96
Screw Lock Washers
96
Links
96
Reassembly: Miscellaneous Information
97
Optional Add-On Units
97
O-Ring Seal
97
10 Spare Parts
99
Parts Order
99
Data Matrix Code on the Machine
99
Ordering Data
99
Ordering Spare Parts Via the Internet
100
Replacing Rolling Bearings
100
Insulated Rolling Bearings
100
Parts Groups Definition
100
Machine Parts
102
Standardized Parts
103
Exploded Drawings
104
Shaft Height 132
104
Shaft Height 225
106
11 Disposal
107
Introduction
107
Country-Specific Legislation - LV Machines
107
Rohs - Restricting the Use of Certain Hazardous Substances
107
Information According to Article 33 of the REACH Regulation
107
Preparing for Disassembly
108
Dismantling the Machine
108
Disposal of Components
108
Service and Support
111
Further Documents
112
A.1 Further Documents
112
Technical Data
113
Tightening Torques
113
Tightening Torques for Screw and Bolt Connections
113
B.1 Tightening Torques
113
Terminal Board and Grounding
114
Terminal Boxes, End Shields, Grounding Conductors, Sheet Metal Fan Covers
114
Additional Connecting Terminals for Monitoring Equipment and Anti-Condensation Heating
114
Quality Documents
115
Quality Documents SIMOTICS in SIOS
115
Index
117
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